Abnormal material automatic cutting mechanism for inductance braid material

Abstract

The utility model relates to an automatic abnormal material cutting mechanism for inductance braid materials. The abnormal material automatic cutting mechanism of the inductance braid material comprises a supporting plate, a driving wheel, a cutter, a camera and a visual inspection processor, the driving wheel is installed below the supporting plate, and the cutter and the camera are installed above the supporting plate; the supporting plate is used for supporting an inductance braid material, the driving wheel is used for driving the inductance braid material to move, the camera is used for collecting an inductance braid material image, the visual detection processor is used for determining the position of an abnormal material according to the inductance braid material image, and the cutter is used for cutting off the abnormal material. According to the automatic abnormal material cutting mechanism for the inductance braid material, the abnormal material can be automatically detected and cut off, so that the detection efficiency of the inductance braid material is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of inductance production equipment, in particular to an automatic abnormal material cutting mechanism for an inductance taping material. Background Art

[0002] After the inductance is produced, it is usually packaged in the form of taping to facilitate the storage, transportation and use of the inductance. However, after the inductance packaging is completed, there are often some abnormal materials in the inductance taping material, which need to be removed before delivering to customers to avoid quality problems during the customer's use.

[0003] In the related art, the inductance taping material is manually unfolded, and the abnormal materials are observed and found out, and the abnormal materials are removed by tools. It can be seen that the efficiency of removing the abnormal materials in the inductance taping material in the related art is low, which seriously affects the detection efficiency of the inductance taping material. Summary of the Utility Model

[0004] Based on this, in view of the problem that the efficiency of removing the abnormal materials in the inductance taping material in the related art is low, which seriously affects the detection efficiency of the inductance taping material, it is necessary to provide an automatic abnormal material cutting mechanism for an inductance taping material.

[0005] An automatic abnormal material cutting mechanism for an inductance taping material includes: a support plate, a driving wheel, a cutting knife, a camera and a vision detection processor. The driving wheel is installed below the support plate, and the cutting knife and the camera are installed above the support plate;

[0006] The support plate is used for supporting the inductance taping material, the driving wheel is used for driving the inductance taping material to move, the camera is used for collecting images of the inductance taping material, the vision detection processor is used for determining the position of the abnormal material according to the images of the inductance taping material, and the cutting knife is used for performing a cutting operation on the abnormal material.

[0007] In one embodiment, the driving wheel is provided with a serrated structure, and the position of the serrated structure corresponds to the position of the inductance pins;

[0008] A first pressure roller cooperating with the driving wheel is further installed above the support plate, and the first pressure roller is used for pressing the inductance taping material so that the inductance pins fall between adjacent serrations.

[0009] The abnormal material automatic cutting mechanism of the above-mentioned inductance taping includes a support plate, a driving wheel, a cutter, a camera and a vision detection processor. The driving wheel is installed below the support plate, and the cutter and the camera are installed above the support plate. The support plate is used to support the inductance taping, the driving wheel is used to drive the movement of the inductance taping, the camera is used to collect the image of the inductance taping, the vision detection processor is used to determine the position of the abnormal material according to the image of the inductance taping, and the cutter is used to cut off the abnormal material. Through the mutual cooperation of the support plate, the driving wheel, the cutter, the camera and the vision detection processor, after the inductance taping is placed on the support plate, the abnormal material automatic cutting mechanism of the inductance taping can automatically complete the transmission of the inductance taping, the identification of the abnormal material and the cutting off of the abnormal material, greatly improving the detection efficiency of the inductance taping.

[0010] In one embodiment, the first pressure roller is installed at one end of the support plate, and a second pressure roller is installed at the other end of the support plate;

[0011] The second pressure roller is used to press the inductance taping against the surface of the support plate.

[0012] In one embodiment, the second pressure roller includes a first pressing portion, a second pressing portion adjacent to the first pressing portion, and a third pressing portion adjacent to the second pressing portion;

[0013] The second pressing portions are symmetrically arranged on both sides of the first pressing portion, and the third pressing portions are symmetrically arranged outside the second pressing portions;

[0014] The inner diameter of the first pressing portion is smaller than the inner diameter of the second pressing portion, and the inner diameter of the second pressing portion is smaller than the inner diameter of the third pressing portion.

[0015] In one embodiment, a first fixed seat is installed on the support plate, a vertically arranged first adjusting shaft is fixedly installed on the first fixed seat, a sliding block is installed on the first adjusting shaft, a horizontally arranged second adjusting shaft is installed on the sliding block, and the camera is installed on the second adjusting shaft.

[0016] In one embodiment, a second fixed seat is installed on the support plate, a connecting rod is installed on the second fixed seat, and the second pressure roller is installed on the connecting rod.

[0017] In one embodiment, a third fixed seat is installed on the support plate, a cross beam is installed on the third fixed seat, a third pressure roller is installed on the lower side of the cross beam, the third pressure roller is used to press the inductance taping against the surface of the support plate, and the third pressure roller is installed between the cutter and the camera.

[0018] In one embodiment, a fourth fixing base is installed on the support plate, a guide rail and a cylinder are installed on the fourth fixing base, a cutter seat is installed on the guide rail, a cutter is installed on the cutter seat, and the cylinder is connected to the cutter seat and electrically connected to the vision detection processor;

[0019] The cylinder is used to drive the cutter seat to slide on the guide rail, so as to cooperate with the cutter for shearing operation.

[0020] In one embodiment, a hollow structure is provided on the support plate corresponding to the position of the cutter, and an abnormal material collection box is installed on the lower side of the hollow structure.

[0021] In one embodiment, a first limiting strip and a second limiting strip are installed on the support plate;

[0022] The first limiting strip and the second limiting strip are respectively installed on both sides of the inductor taping material for limiting the inductor taping material. Description of the Drawings

[0023] Figure 1 It is a structural schematic diagram of the automatic cutting mechanism for abnormal materials of the inductor taping material of the present utility model;

[0024] Figure 2 It is a structural schematic diagram of the second pressing wheel in the automatic cutting mechanism for abnormal materials of the inductor taping material of the present utility model;

[0025] Figure 3 It is a structural schematic diagram of the driving wheel in the automatic cutting mechanism for abnormal materials of the inductor taping material of the present utility model;

[0026] Figure 4 It is a structural schematic diagram of the inductor taping material in the automatic cutting mechanism for abnormal materials of the inductor taping material of the present utility model;

[0027] Figure 5 It is another structural schematic diagram of the automatic cutting mechanism for abnormal materials of the inductor taping material of the present utility model;

[0028] Among them, 10 is a support plate, 20 is a driving wheel, 30 is a cutting tool, 40 is a camera, 50 is an inductor taping material, 60 is a first pressure roller, 70 is a second pressure roller, 11 is a first fixing seat, 12 is a second fixing seat, 13 is a third fixing seat, 14 is a fourth fixing seat, 15 is a hollow structure, 16 is an abnormal material collection box, 17 is a first limiting strip, 18 is a second limiting strip, 21 is a serrated structure, 51 is an inductor pin, 71 is a first pressing part, 72 is a second pressing part, 73 is a third pressing part, 111 is a first adjusting shaft, 112 is a sliding block, 113 is a second adjusting shaft, 121 is a connecting rod, 131 is a cross beam, 132 is a third pressure roller, 141 is a guide rail, 142 is a cylinder, 143 is a cutting tool seat. Detailed implementation manners

[0029] To make the above objects, features, and advantages of the present utility model more obvious and understandable, the following will describe the detailed implementation manners of the present utility model in conjunction with the accompanying drawings. Many specific details are set forth in the following description to fully understand the present utility model. However, the present utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0030] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. On the contrary, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific implementation manners and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0032] The present utility model discloses an automatic cutting mechanism for abnormal materials of an inductor taping material.

[0033] As Figures 1 to 5As shown in the figure, the automatic abnormal material cutting mechanism for the inductor taping material includes: a support plate 10, a driving wheel 20, a cutting knife 30, a camera 40 and a vision detection processor. The driving wheel 20 is installed below the support plate 10, and the cutting knife 30 and the camera 40 are installed above the support plate 10. The support plate 10 is used to support the inductor taping material 50, the driving wheel 20 is used to drive the movement of the inductor taping material 50, the camera 40 is used to collect images of the inductor taping material, the vision detection processor is used to determine the position of the abnormal material according to the images of the inductor taping material, and the cutting knife 30 is used to perform a cutting operation on the abnormal material.

[0034] Before the automatic abnormal material cutting mechanism for the inductor taping material works, the inductor taping material can be conveyed to the surface of the support plate 10 manually or by an automated device. By controlling the rotation of the driving wheel 20, the inductor taping material can be driven to move on the support plate 10. The camera 40 is fixedly installed above the support plate 10 and can continuously collect images of the inductor taping material at a certain frequency.

[0035] There are various ways to control the cutting knife 30 to perform the cutting operation. For example, when the vision detection processor detects the abnormal material, according to the movement speed of the inductor taping material 50 and the distance between the camera 40 and the cutting knife 30, the cutting knife 30 can be controlled to descend to cut off the abnormal material when the abnormal material moves below the cutting knife 30. Or, each inductor on the inductor taping material 50 is numbered. When the vision detection processor detects the abnormal material, the number of the abnormal material is determined. When the inductor corresponding to the number moves below the cutting knife 30, the cutting knife 30 is controlled to descend by a cylinder to cut off the abnormal material.

[0036] The above-mentioned automatic abnormal material cutting mechanism for the inductor taping material includes a support plate, a driving wheel, a cutting knife, a camera and a vision detection processor. The driving wheel is installed below the support plate, and the cutting knife and the camera are installed above the support plate; the support plate is used to support the inductor taping material, the driving wheel is used to drive the movement of the inductor taping material, the camera is used to collect images of the inductor taping material, the vision detection processor is used to determine the position of the abnormal material according to the images of the inductor taping material, and the cutting knife is used to perform a cutting operation on the abnormal material. Through the mutual cooperation of the support plate, the driving wheel, the cutting knife, the camera and the vision detection processor, after the inductor taping material is placed on the support plate, the automatic abnormal material cutting mechanism for the inductor taping material can automatically complete the conveyance of the inductor taping material, the identification of the abnormal material and the cutting of the abnormal material, greatly improving the detection efficiency of the inductor taping material.

[0037] Among them, a sawtooth structure 21 is provided on the driving wheel 20, and the position of the sawtooth structure 21 corresponds to the position of the inductance pin 51. Above the support plate 10, a first pressure roller 60 cooperating with the driving wheel 20 is further installed. The first pressure roller 60 is used to press the inductance taping material 50 so that the inductance pins 51 fall between adjacent sawteeth. By providing the first pressure roller 60, the inductance pins 51 of the inductance taping material 50 can fall between the sawteeth of the sawtooth structure 21, so that when the driving wheel 20 rotates, the inductance taping material 50 can be driven by the sawtooth structure 21 to move at a certain speed.

[0038] Among them, the first pressure roller 60 is installed at one end of the support plate 10, and a second pressure roller 70 is installed at the other end of the support plate 10. The second pressure roller 70 is used to press the inductance taping material 50 onto the surface of the support plate 10. Further, the support plate 10 includes a feeding end and a discharging end. The feeding end is the end where the inductance taping material 50 enters the support plate 10, and the discharging end is the end where the inductance taping material 50 leaves the support plate 10. The first pressure roller 60 is installed at the discharging end of the support plate 10, and the second pressure roller 70 is installed at the feeding end of the support plate 10. By installing the second pressure roller 70 at the feeding end of the support plate 10, the feeding process of the inductance taping material 50 is made more stable, and the vertical displacement of the inductance taping material 50 is avoided.

[0039] Among them, the second pressure roller 70 includes a first pressing portion 71, a second pressing portion 72 adjacent to the first pressing portion 71, and a third pressing portion 73 adjacent to the second pressing portion 72; the second pressing portion 72 is symmetrically arranged on both sides of the first pressing portion 71, and the third pressing portion 73 is symmetrically arranged outside the second pressing portion 72; the inner diameter of the first pressing portion 71 is smaller than the inner diameter of the second pressing portion 72, and the inner diameter of the second pressing portion 72 is smaller than the inner diameter of the third pressing portion 73. The first pressing portion 71, the second pressing portion 72, and the third pressing portion 73 are respectively used to press the inductance body, the inductance pin 51, and the inductance tape. Since the inner diameter of the first pressing portion 71 is smaller than the inner diameter of the second pressing portion 72, and the inner diameter of the second pressing portion 72 is smaller than the inner diameter of the third pressing portion 73, the overall structure of the second pressure roller 70 is adapted to the overall structure of the inductance taping material 50, and damage to the inductance taping material 50 caused by the second pressure roller 70 is avoided.

[0040] Among them, a first fixing seat 11 is installed on the support plate 10. A first adjusting shaft 111 arranged in the vertical direction is fixedly installed on the first fixing seat 11. A sliding block 112 is installed on the first adjusting shaft 111. A second adjusting shaft 113 arranged in the horizontal direction is installed on the sliding block 112. The camera 40 is installed on the second adjusting shaft 113. When the user needs to adjust the vertical height of the camera 40, the sliding distance of the sliding block 112 on the first adjusting shaft 111 can be adjusted. When the user needs to adjust the horizontal displacement of the camera 40, the sliding distance of the camera 40 on the second adjusting shaft 113 can be adjusted.

[0041] Among them, a second fixed seat 12 is installed on the support plate 10, a connecting rod 121 is installed on the second fixed seat 12, and the second pressure belt wheel 70 is installed on the connecting rod 121. Further, the connecting rod 121 is rotatably installed on the second fixed seat 12, and the second pressure belt wheel 70 being installed on the connecting rod 121 can also make the second pressure belt wheel 70 have a certain tensioning effect to ensure that the inductor taping material 50 is in a tensioned state.

[0042] Among them, a third fixed seat 13 is installed on the support plate 10, a cross beam 131 is installed on the third fixed seat 13, a third pressure belt wheel 132 is installed on the lower side of the cross beam 131, and the third pressure belt wheel 132 is used to press the inductor taping material 50 onto the surface of the support plate 10. The third pressure belt wheel 132 is installed between the cutting knife 30 and the camera 40. Through the third pressure belt wheel 132, the inductor taping material 50 can be further pressed to prevent the inductor taping material 50 from generating abnormal vertical displacement.

[0043] Among them, a fourth fixed seat 14 is installed on the support plate 10, a guide rail 141 and a cylinder 142 are installed on the fourth fixed seat 14, a cutting knife seat 143 is installed on the guide rail 141, the cutting knife 30 is installed on the cutting knife seat 143, and the cylinder 142 is connected to the cutting knife seat 143 and is electrically connected to the vision detection processor; the cylinder 142 is used to drive the cutting knife seat 143 to slide on the guide rail 141 according to the detection result of the vision detection processor, so as to cooperate with the cutting knife 30 for the shearing operation. Through the mutual cooperation of the guide rail 141, the cylinder 142 and the cutting knife seat 143, the cutting knife 30 can perform the shearing operation accurately, improving the accuracy of the shearing operation.

[0044] Among them, a hollow structure 15 is provided at the position corresponding to the cutting knife 30 on the support plate 10, and an abnormal material collection box 16 is installed on the lower side of the hollow structure 15. Through the mutual cooperation of the hollow structure 15 and the abnormal material collection box 16, the abnormal material can be automatically collected through the abnormal material collection box 16 after being cut off, thereby reducing the labor maintenance cost.

[0045] Among them, a first limiting strip 17 and a second limiting strip 18 are installed on the support plate 10; the first limiting strip 17 and the second limiting strip 18 are respectively installed on both sides of the inductor taping material 50 to limit the inductor taping material 50. Through the mutual cooperation of the first limiting strip 17 and the second limiting strip 18, the inductor taping material 50 will not generate lateral displacement, thereby improving the accuracy of the shearing operation performed by the cutting knife 30.

[0046] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.

[0047] The above-described embodiments merely represent several implementation manners of the present utility model. The description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several variations and improvements can still be made, and these all fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model patent shall be subject to the appended claims.

Claims

1. An automatic cutting mechanism for abnormal materials of an inductor taping material, characterized in that, Including: A support plate, a driving wheel, a cutting knife, a camera and a vision detection processor. The driving wheel is installed below the support plate, and the cutting knife and the camera are installed above the support plate. The support plate is used to support the inductor tape. The driving wheel is used to drive the movement of the inductor tape. The camera is used to collect images of the inductor tape. The vision detection processor is used to determine the position of abnormal materials based on the images of the inductor tape. The cutting knife is used to perform a cutting operation on the abnormal materials.

2. The automatic abnormal material cutting mechanism for the inductive taping material according to claim 1, characterized in that, The driving wheel is provided with a serrated structure, and the position of the serrated structure corresponds to the position of the inductor pins. Above the support plate, a first pressure roller that cooperates with the driving wheel is also installed. The first pressure roller is used to press the inductor tape so that the inductor pins fall between adjacent serrations.

3. The automatic abnormal material cutting mechanism for the inductive taping material according to claim 2, characterized in that The first pressure roller is installed at one end of the support plate, and a second pressure roller is installed at the other end of the support plate. The second pressure roller is used to press the inductor tape onto the surface of the support plate.

4. The automatic abnormal material cutting mechanism for the inductive taping material according to claim 3, wherein The second pressure roller includes a first pressing portion, a second pressing portion adjacent to the first pressing portion, and a third pressing portion adjacent to the second pressing portion. The second pressing portion is symmetrically arranged on both sides of the first pressing portion, and the third pressing portion is symmetrically arranged outside the second pressing portion. The inner diameter of the first pressing portion is smaller than the inner diameter of the second pressing portion, and the inner diameter of the second pressing portion is smaller than the inner diameter of the third pressing portion.

5. The automatic abnormal material cutting mechanism for the inductive taping material according to any one of claims 1 to 4, characterized in that On the support plate, a first fixing seat is installed. On the first fixing seat, a first adjusting shaft arranged in the vertical direction is fixedly installed. A sliding block is installed on the first adjusting shaft. A second adjusting shaft arranged in the horizontal direction is installed on the sliding block. The camera is installed on the second adjusting shaft.

6. The automatic abnormal material cutting mechanism for the inductive taping material according to claim 3 or 4, characterized in that On the support plate, a second fixing seat is installed. A connecting rod is installed on the second fixing seat. The second pressure roller is installed on the connecting rod.

7. The automatic abnormal material cutting mechanism for the inductive taping material according to claim 6, characterized in that, On the support plate, a third fixing seat is installed. A cross beam is installed on the third fixing seat. A third pressure roller is installed on the lower side of the cross beam. The third pressure roller is used to press the inductor tape onto the surface of the support plate. The third pressure roller is installed between the cutting knife and the camera.

8. The automatic abnormal material cutting mechanism for the inductive tape material according to claim 7, characterized in that, On the support plate, a fourth fixing seat is installed. A guide rail and a cylinder are installed on the fourth fixing seat. A cutting knife seat is installed on the guide rail. The cutting knife is installed on the cutting knife seat. The cylinder is connected to the cutting knife seat and is electrically connected to the vision detection processor. The cylinder is used to drive the cutting knife seat to slide on the guide rail, so as to cooperate with the cutting knife for the cutting operation.

9. The automatic abnormal material cutting mechanism for the inductive tape material according to claim 1, wherein, At the position corresponding to the cutting knife on the support plate, a hollow structure is provided. An abnormal material collection box is installed on the lower side of the hollow structure.

10. The automatic abnormal material cutting mechanism for the inductive tape material according to claim 1, characterized in that, On the support plate, a first limiting strip and a second limiting strip are installed. The first limiting strip and the second limiting strip are respectively installed on both sides of the inductor tape to limit the inductor tape.

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