PE double-ring pipe production device

By adopting closed environment cutting and fan purification technology in the PE double-ring tube production device, the problem of irritating gas emission during cutting is solved, and a safe and efficient production process is achieved.

CN223130851UActive Publication Date: 2025-07-22NINGXIA BAOFENG ENERGY GROUP CO LTD
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Patent Information

Application Number
CN202422378712.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-22
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The irritating gas generated by the existing PE double-ring tube production device during cutting cannot be effectively protected, causing the gas to be dispersed into the operation workshop, affecting the health of staff and the normal production.

Method used

The design of cutting in a closed environment is adopted, and the gas generated during cutting is extracted and purified by a fan, and the PE double-ring tube is fixed through sealing strips and clamps to ensure that the cutting process is carried out in the closed space and the exhaust gas is pumped into the purification device for processing.

Benefits of technology

Effectively avoid the dispersion of irritating gases into the operating workshop, protect the health of staff, ensure normal production work, simple operation and good fixing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of PE double-ring pipe production and cutting, and discloses a PE double-ring pipe production device which comprises an operation table, the top of the operation table is fixedly connected with a U-shaped frame, the top of the U-shaped frame is fixedly connected with an air cylinder, the output end of the air cylinder penetrates through the U-shaped frame, and the output end of the air cylinder is fixedly connected with a first protection box. Two first fixing plates are fixedly connected to the inner wall of the top of the first protection box, first clamping plates are fixedly connected to the bottoms of the two first fixing plates, a second protection box is embedded in the operation table and fixedly connected with the operation table, and sealing strips are fixedly connected to the sides, close to each other, of the first protection box and the second protection box; second fixing plates are fixedly connected to the inner walls of the two sides of the second protection box. The PE double-ring pipe can be conveniently fixed, operation is easy, irritant gas can be prevented from being diffused into an operation workshop, the body health of workers is effectively protected, and it is guaranteed that production work can be normally carried out.
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Description

Technical Field

[0001] The utility model relates to the technical field of PE double-ring pipe production and cutting, in particular to a PE double-ring pipe production device. Background Art

[0002] A PE double-ring pipe (also known as a PE double-wall pipe or double-wall polyethylene pipe) is a pipe made of polyethylene (PE) material, usually used for drainage, sewage disposal and other liquid transmission applications. It is designed with two concentric ring walls, and a cavity is formed between the outer wall and the inner wall. The inner wall of the PE double-ring pipe has a smooth surface to reduce fluid resistance, while the outer wall provides additional strength and pressure resistance. In order to meet the requirements of specific engineering projects, the PE double-ring pipe usually needs to be cut into specific lengths by a cutting device during production. However, most of the existing PE double-ring pipe production devices still have problems to be solved during use.

[0003] When the PE double-ring pipe is cut, high temperature is generated due to the friction between the cutting knife and the PE double-ring pipe, and the PE double-ring pipe will generate polymer decomposition gas with an unpleasant smell, which is somewhat irritating. Most of the existing PE double-ring pipe production devices in the prior art do not have a protection function. These irritating gases will be emitted into the operation workshop, which will irritate the eyes or respiratory tract of the staff, resulting in uncomfortable symptoms, damage the physical health of the staff, and affect the normal progress of production work. Therefore, it is necessary to design a PE double-ring pipe production device to solve the above problems. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a PE double-ring pipe production device is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A PE double-ring pipe production device, including an operating table, a U-shaped frame is fixedly connected to the top of the operating table, a cylinder is fixedly connected to the top of the U-shaped frame, the output end of the cylinder passes through the U-shaped frame, the output end of the cylinder is fixedly connected with a first protective box, two first fixing plates are fixedly connected to the inner wall of the top of the first protective box, and first clamping plates are fixedly connected to the bottoms of the two first fixing plates. A second protective box is embedded in the operating table, and the second protective box is fixedly connected to the operating table. Sealing strips are fixedly connected to the sides of the first protective box and the second protective box close to each other. Second fixing plates are fixedly connected to the inner walls of both sides of the second protective box, and second clamping plates are fixedly connected to the two second fixing plates. Anti-slip pads are fixedly connected to the inner walls of the first clamping plates and the second clamping plates. A cutting machine is arranged inside the second protective box, and air blowers are arranged on both sides of the second protective box. The air blowers are communicated with the second protective box through air pipes. The second protective box is provided with a filter screen at the position of the air pipe. A pipe is arranged at the output end of one of the air blowers away from the second protective box. Due to the technical means of cutting the PE double-ring pipe in a closed environment, when the first protective box descends, the two sealing strips can contact and seal, avoiding the direct emission of the gas emitted during cutting into the operating workshop. And when the first protective box descends, the first clamping plate can also descend to contact the PE double-ring pipe, and the PE double-ring pipe is fixed by the first clamping plate and the second clamping plate. The air in the space formed by the first protective box and the second protective box is circulated and updated by the two air blowers. The waste gas is pumped out and transported to a purification device for purification treatment, avoiding the emission of waste gas into the operating workshop, effectively solving the problem in the background technology that most of the existing PE double-ring pipe production devices in the prior art do not have a protection function, and these irritating gases will be emitted into the operating workshop, which will irritate the eyes or respiratory tract of the staff and cause discomfort symptoms, and will damage the physical health of the staff and affect the normal progress of production work. Furthermore, it realizes the technical effects of being convenient to fix the PE double-ring pipe, simple to operate, capable of avoiding the emission of irritating gases into the operating workshop, effectively protecting the physical health of the staff, and ensuring the normal progress of production work. One of the air blowers is responsible for injecting fresh air into the first protective box and the second protective box, and the other air blower is responsible for pumping out the irritating gas inside.

[0007] As a further scheme of the present invention, a fixing seat is fixedly connected to the bottom of the air blower, and the fixing seat is fixedly connected to the operating table.

[0008] As a further scheme of the present invention, an opening is formed in one side of the bottom end of the second protective box, and a sealing door is installed at the opening of the second protective box. During later maintenance, the sealing door can be opened to take out and process the waste chips inside the second protective box.

[0009] As a further solution of the utility model, the two ends of the U-shaped frame are both provided with first limiting rods, the first limiting rods are slidably connected to the U-shaped frame, and the bottoms of the two first limiting rods are both fixedly connected with first protective boxes, and the first protective boxes are ensured to be stable when moving by arranging the first limiting rods.

[0010] As a further solution of the utility model, two bearing seats are fixedly connected to the inner wall of one side of the second protective box, the inner ring inner walls of the bearings on the two bearing seats are both fixedly connected with the same lead screw, a lead screw nut is sleeved on the lead screw, the lead screw nut is adapted to the lead screw, the outer wall of the lead screw nut is fixedly connected with a mounting plate, and the mounting plate is fixedly connected with a cutting machine.

[0011] As a further solution of the utility model, the two ends of the mounting plate are both provided with second limiting rods, the second limiting rods are slidably connected to the mounting plate, and the two second limiting rods are both fixedly connected with the same second fixing plate.

[0012] As a further solution of the utility model, a motor is arranged at the bottom of the mounting plate, the motor is fixedly connected with a supporting plate, and the supporting plate is fixedly connected with the inner wall of the second protective box.

[0013] As a further solution of the utility model, the output end of the motor passes through the supporting plate, and the output end of the motor is fixedly connected with the lead screw.

[0014] The beneficial effects of the utility model are as follows:

[0015] The utility model: Due to the technical means of placing the PE double-ring pipe in a closed environment for cutting, when the first protective box descends, the two sealing strips can be in contact for sealing, avoiding the direct emission of the gas emitted during cutting into the operation workshop, and when the first protective box descends, the first clamping plate can also descend to contact the PE double-ring pipe, and the PE double-ring pipe is fixed by the first clamping plate and the second clamping plate. The air in the space formed by the first protective box and the second protective box is circulated and updated by two blowers, and the waste gas is pumped out and transported to the purification device for purification treatment, avoiding the emission of the waste gas into the operation workshop, effectively solving the problem in the background technology that most of the existing PE double-ring pipe production devices in the prior art do not have a protection function, and these irritating gases will be emitted into the operation workshop, which will irritate the eyes or respiratory tract of the staff and cause discomfort symptoms, and will damage the physical health of the staff and affect the normal progress of production work, and further realizing the technical effects of being convenient for fixing the PE double-ring pipe, simple in operation, capable of avoiding the emission of irritating gases into the operation workshop, effectively protecting the physical health of the staff, and ensuring the normal progress of production work. Description of the Drawings

[0016] Figure 1Schematic three-dimensional structure diagram of a PE double-ring pipe production device proposed by the present utility model;

[0017] Figure 2 Schematic partial structure diagram of a PE double-ring pipe production device proposed by the present utility model;

[0018] Figure 3 Schematic structure diagram at the second protective box of a PE double-ring pipe production device proposed by the present utility model;

[0019] Figure 4 Schematic internal structure diagram of the second protective box of a PE double-ring pipe production device proposed by the present utility model.

[0020] In the figure: 1, operating platform; 2, U-shaped frame; 3, cylinder; 4, first protective box; 5, first fixing plate; 6, first clamping plate; 7, second protective box; 8, second fixing plate; 9, second clamping plate; 10, cutting machine; 11, fan; 12, pipeline; 13, fixing seat; 14, sealing door; 15, first limiting rod; 16, bearing seat; 17, lead screw; 18, lead screw nut; 19, mounting plate; 20, second limiting rod; 21, supporting plate; 22, motor; 23, sealing strip. Specific implementation manners

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0022] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. Next, the present utility model will be described in detail with reference to the drawings and in conjunction with the embodiments.

[0023] Refer to Figures 1 - 4, A PE double-ring pipe production device, including an operating table 1. A U-shaped frame 2 is fixedly connected to the top of the operating table 1. A cylinder 3 is fixedly connected to the top of the U-shaped frame 2. The output end of the cylinder 3 passes through the U-shaped frame 2, and the output end of the cylinder 3 is fixedly connected to a first protective box 4. Two first fixing plates 5 are fixedly connected to the inner wall of the top of the first protective box 4. First clamping plates 6 are fixedly connected to the bottoms of the two first fixing plates 5. A second protective box 7 is embedded in the operating table 1, and the second protective box 7 is fixedly connected to the operating table 1. Sealing strips 23 are fixedly connected to the sides of the first protective box 4 and the second protective box 7 that are close to each other. Second fixing plates 8 are fixedly connected to the inner walls on both sides of the second protective box 7. Second clamping plates 9 are fixedly connected to the two second fixing plates 8. Anti-slip pads are fixedly connected to the inner walls of the first clamping plates 6 and the second clamping plates 9. A cutting machine 10 is arranged inside the second protective box 7. Air blowers 11 are arranged on both sides of the second protective box 7. The air blowers 11 are communicated with the second protective box 7 through air pipes. The second protective box 7 is provided with a filter screen at the position of the air pipe. A pipe 12 is arranged at the output end of one of the air blowers 11 away from the second protective box 7. Due to the technical means of cutting the PE double-ring pipe in a closed environment, when the first protective box is lowered, the two sealing strips can contact and seal, avoiding the direct emission of the gas emitted during cutting into the operation workshop. And when the first protective box is lowered, the first clamping plate can also be lowered to contact the PE double-ring pipe, and the PE double-ring pipe is fixed by the first clamping plate and the second clamping plate. The air in the space formed by the first protective box and the second protective box is circulated and updated by the two air blowers. The waste gas is pumped out and transported to a purification device for purification treatment, avoiding the emission of the waste gas into the operation workshop, effectively solving the problem in the background technology that most of the existing PE double-ring pipe production devices in the prior art do not have a protection function, and these irritating gases will be emitted into the operation workshop, which will irritate the eyes or respiratory tract of the staff and cause discomfort symptoms, and will damage the physical health of the staff and affect the normal progress of production work. Furthermore, the technical effects of being convenient for fixing the PE double-ring pipe, having simple operation, being able to avoid the emission of irritating gases into the operation workshop, effectively protecting the physical health of the staff, and ensuring the normal progress of production work are achieved. One of the air blowers 11 is responsible for injecting fresh air into the first protective box 4 and the second protective box 7, and the other air blower 11 is responsible for pumping out the irritating gas inside.

[0024] In this embodiment, a fixing seat 13 is fixedly connected to the bottom of the air blower 11, and the fixing seat 13 is fixedly connected to the operating table 1.

[0025] In this embodiment, an opening is formed on one side of the bottom end of the second protective box 7, and a sealing door 14 is installed at the opening of the second protective box 7. During later maintenance, the sealing door 14 can be opened to take out and process the waste chips inside the second protective box 7.

[0026] In this embodiment, the two ends of the U-shaped frame 2 are both provided with first limiting rods 15. The first limiting rods 15 are slidably connected to the U-shaped frame 2. The bottoms of the two first limiting rods 15 are both fixedly connected to the first protective box 4. By providing the first limiting rods 15, the stability of the first protective box 4 during movement is ensured.

[0027] In this embodiment, two bearing seats 16 are fixedly connected to the inner wall of one side of the second protective box 7. The inner wall of the inner ring of the bearings on the two bearing seats 16 is fixedly connected to the same lead screw 17. A lead screw nut 18 is sleeved on the lead screw 17. The lead screw nut 18 is adapted to the lead screw 17. The outer wall of the lead screw nut 18 is fixedly connected to a mounting plate 19. The mounting plate 19 is fixedly connected to the cutting machine 10.

[0028] In this embodiment, the two ends of the mounting plate 19 are both provided with second limiting rods 20. The second limiting rods 20 are slidably connected to the mounting plate 19. The two second limiting rods 20 are both fixedly connected to the same second fixing plate 8.

[0029] In this embodiment, a motor 22 is arranged at the bottom of the mounting plate 19. The motor 22 is fixedly connected to a support plate 21. The support plate 21 is fixedly connected to the inner wall of the second protective box 7.

[0030] In this embodiment, the output end of the motor 22 passes through the support plate 21, and the output end of the motor 22 is fixedly connected to the lead screw 17.

[0031] Working principle: When using this device, place the PE double-ring pipe between the first protective box 4 and the second protective box 7, and place the PE double-ring pipe on two second clamping plates 9. Extend the output end of the cylinder 3. The output end of the cylinder 3 will drive the first protective box 4 to descend. The first protective box 4 will drive the first limiting rod 15 to descend. Through the limitation of the first limiting rod 15, the first protective box 4 will not shift during movement. When the first protective box 4 descends, it will drive the first fixing plate 5 to descend. The first fixing plate 5 will drive the first clamping plate 6 to descend close to the PE double-ring pipe until they come into contact. The PE double-ring pipe can be clamped and fixed by the first clamping plate 6 and the second clamping plate 9. At the same time as the first protective box 4 descends, it will also drive the sealing strip 23 to descend until the two sealing strips 23 come into contact, so that the position where the PE double-ring pipe is to be cut is in a closed environment. Start the motor 22 through the PLC control device. The output end of the motor 22 will drive the lead screw 17 to rotate. The lead screw 17 will drive the lead screw nut 18 to move. The lead screw nut 18 will drive the mounting plate 19 to move. The mounting plate 19 will move along the second limiting rod 20. The mounting plate 19 will not shift during movement. Lift the mounting plate 19. The mounting plate 19 will drive the cutting machine 10 to rise. Start the cutting machine 10 through the PLC control device. The cutting tool of the cutting machine 10 rotates and rises to cut the PE double-ring pipe. At the same time, start two fans 11. One of the fans 11 sucks the outside air into the space formed by the first protective box 4 and the second protective box 7, and the other fan 11 extracts the internal air and discharges it to the purification device through the pipeline 12. As the cutting progresses, the generated irritating gas will be extracted and treated by the purification device, and then discharged into the atmosphere after treatment, avoiding the generated irritating gas from being emitted into the operation workshop and inhaled by the staff, and avoiding affecting the health and work of the staff. After completing the cutting work, reverse the output end of the motor 22, so that the cutting machine 10 can descend, retract the output end of the cylinder 3 to make the first protective box 4 rise, and make the first clamping plate 6 rise to no longer clamp the PE double-ring pipe, and then the cut PE double-ring pipe can be taken out.

[0032] For ease of description, spatial relative terms such as "above", "over", "on the upper surface", "upper" etc. may be used herein to describe the spatial positional relationship of one device or feature to other devices or features as shown in the figures. It should be understood that the spatial relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is inverted, a device described as "above" or "over" other devices or structures will then be oriented "below" or "under" the other devices or structures. Thus, the exemplary term "above" can include both the orientations of "above" and "below". The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the corresponding explanations for the spatial relative descriptions used herein will be made accordingly.

[0033] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular forms are also intended to include the plural forms. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, they specify the presence of the features, steps, operations, devices, components and / or their combinations.

[0034] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A PE double-ring pipe production device, comprising an operating table (1), characterized in that, A U-shaped frame (2) is fixedly connected to the top of the operating table (1). A cylinder (3) is fixedly connected to the top of the U-shaped frame (2). The output end of the cylinder (3) passes through the U-shaped frame (2). The output end of the cylinder (3) is fixedly connected to a first protective box (4). Two first fixing plates (5) are fixedly connected to the inner wall of the top of the first protective box (4). First clamping plates (6) are fixedly connected to the bottoms of the two first fixing plates (5). A second protective box (7) is embedded in the operating table (1). The second protective box (7) is fixedly connected to the operating table (1). Sealing strips (23) are fixedly connected to the sides of the first protective box (4) and the second protective box (7) that are close to each other. Second fixing plates (8) are fixedly connected to the inner walls of both sides of the second protective box (7). Second clamping plates (9) are fixedly connected to the two second fixing plates (8). Anti-slip pads are fixedly connected to the inner walls of the first clamping plates (6) and the second clamping plates (9). A cutting machine (10) is arranged inside the second protective box (7). Air blowers (11) are arranged on both sides of the second protective box (7). The air blowers (11) are communicated with the second protective box (7) through air pipes. The second protective box (7) is provided with a filter screen at the position of the air pipe. A pipe (12) is arranged at the output end of one of the air blowers (11) away from the second protective box (7).

2. The PE double-ring pipe production device according to claim 1, characterized in that A fixing seat (13) is fixedly connected to the bottom of the air blower (11). The fixing seat (13) is fixedly connected to the operating table (1).

3. The PE double-ring pipe production device according to claim 1, wherein An opening is formed in one side of the bottom end of the second protective box (7). A sealing door (14) is installed at the opening of the second protective box (7).

4. The PE double-ring pipe production device according to claim 1, characterized in that First limiting rods (15) are respectively arranged through both ends of the U-shaped frame (2). The first limiting rods (15) are slidably connected to the U-shaped frame (2). The bottoms of the two first limiting rods (15) are fixedly connected to the first protective box (4).

5. The PE double-ring pipe production device according to claim 3, wherein, Two bearing seats (16) are fixedly connected to the inner wall of one side of the second protective box (7). The inner ring inner walls of the bearings on the two bearing seats (16) are fixedly connected to the same lead screw (17). A lead screw nut (18) is sleeved on the lead screw (17). The lead screw nut (18) is adapted to the lead screw (17). An installation plate (19) is fixedly connected to the outer wall of the lead screw nut (18). The installation plate (19) is fixedly connected to the cutting machine (10).

6. The PE double-ring pipe production device according to claim 5, characterized in that, Second limiting rods (20) are respectively arranged through both ends of the installation plate (19). The second limiting rods (20) are slidably connected to the installation plate (19). The two second limiting rods (20) are fixedly connected to the same second fixing plate (8).

7. The PE double-ring pipe production device according to claim 6, characterized in that, A motor (22) is arranged at the bottom of the installation plate (19). The motor (22) is fixedly connected to a support plate (21). The support plate (21) is fixedly connected to the inner wall of the second protective box (7).

8. The PE double-ring pipe production device according to claim 7, characterized in that, The output end of the motor (22) passes through the support plate (21). The output end of the motor (22) is fixedly connected to the lead screw (17).