Steel mould for manufacturing special-shaped concrete member

Abstract

The utility model discloses a steel mould for manufacturing a special-shaped concrete member, which comprises a mould shell, a silica gel lining is arranged in the mould shell, guide rails are welded on the outer walls of the two sides of the mould shell, an adjusting mechanism positioned above the mould shell is mounted on the guide rails, a sample block is clamped below the adjusting mechanism, and the sample block is fixed on the mould shell. The sample block is positioned inside the silica gel lining, and a gap is reserved between the sample block and the silica gel lining. According to the silica gel lining, the advantages of flowability and high elasticity of silica gel are utilized, the silica gel is poured into the gap between the sample block and the mold shell, after the silica gel is solidified, the structure of the silica gel lining is formed, the shape of the sample block is also engraved on the silica gel lining, and the silica gel lining and the mold shell form a mold structure. And production and manufacturing of the special-shaped concrete member are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of the production of special-shaped concrete components, in particular to a steel mold for manufacturing special-shaped concrete components. Background Art

[0002] Concrete components are building components prefabricated in a factory with concrete as the basic material. By adding concrete into a prefabricated mold and waiting for it to take shape, concrete components with the same style as the mold are formed.

[0003] Simple special-shaped concrete components can generally be realized by machining with a steel mold. However, for complex special-shaped components, such as components with patterns, uneven surfaces or special shapes on the surface, a steel mold cannot be realized, and even if it can be realized, the manufacturing cost will be very high. Therefore, it is urgent to design a steel mold for manufacturing special-shaped concrete components to solve the above problems. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a steel mold for manufacturing special-shaped concrete components to solve the above deficiencies in the prior art.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A steel mold for manufacturing special-shaped concrete components includes a mold shell. A silica gel inner lining is arranged inside the mold shell. Guide rails are welded on the outer walls on both sides of the mold shell, and an adjusting mechanism is installed on the guide rails above the mold shell. A sample block is clamped below the adjusting mechanism, and the sample block is located inside the silica gel inner lining. A gap is left between the sample block and the mold shell.

[0007] Preferably, the adjusting mechanism includes a clamping seat slidably sleeved on the guide rail, and a locking bolt is arranged at the top of the clamping seat. A support rod is welded on the outer wall at the top of the clamping seat.

[0008] Preferably, the same sliding frame is welded to the tops of the two support rods, and a chute is arranged in the middle of the sliding frame. A slider is inserted into the chute.

[0009] Preferably, guide holes are arranged on the outer walls on both sides at the top of the slider, and guide rods are inserted into the guide holes. A threaded hole is arranged at the center of the top of the slider, and a lead screw is threadedly inserted into the threaded hole. The bottoms of the guide rods and the lead screw are fixedly installed with bottom plates, and a hand wheel is arranged at the top of the lead screw.

[0010] Preferably, adjustable clamps are arranged on the outer walls on both sides at the bottom of the bottom plate. A detachable suspension rod is arranged at the top of the sample block, and the suspension rod is located inside the clamp.

[0011] Preferably, the gap between the sample block and the formwork is 1-4 cm.

[0012] In the above technical solution, a steel mold for manufacturing special-shaped concrete members provided by the present utility model has the beneficial effects that:

[0013] The silicone inner lining adopted utilizes the advantages of the fluidity and high elasticity of silicone. The silicone is poured into the gap between the sample block and the formwork. After the silicone solidifies, the structure of the silicone inner lining is formed, and the shape of the sample block is also imprinted on the silicone inner lining. The mold structure composed of the silicone inner lining and the formwork realizes the production and manufacturing of special-shaped concrete members. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.

[0015] Figure 1 It is a schematic structural diagram provided by an embodiment of a steel mold for manufacturing special-shaped concrete members of the present utility model.

[0016] Figure 2 It is a schematic structural diagram of an adjusting mechanism provided by an embodiment of a steel mold for manufacturing special-shaped concrete members of the present utility model.

[0017] Figure 3 It is a schematic cross-sectional structural diagram provided by an embodiment of a steel mold for manufacturing special-shaped concrete members of the present utility model.

[0018] 1 formwork, 2 guide rail, 3 card seat, 4 support rod, 5 sliding frame, 6 adjusting mechanism, 7 sample block, 8 silicone inner lining, 9 locking bolt, 10 slider, 11 guide rod, 12 handwheel, 13 lead screw, 14 bottom plate, 15 fixture. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the following will further introduce the present utility model in detail in conjunction with the drawings.

[0020] As Figures 1 - 3 shown, a steel mold for manufacturing special-shaped concrete members provided by an embodiment of the present utility model includes a formwork 1. A silicone inner lining 8 is arranged inside the formwork 1. Guide rails 2 are welded on the outer walls on both sides of the formwork 1, and an adjusting mechanism 6 is installed on the guide rails 2 above the formwork 1. A sample block 7 is clamped below the adjusting mechanism 6, and the sample block 7 is located inside the silicone inner lining 8. There is a gap between the sample block 7 and the formwork 1.

[0021] Specifically, in this embodiment, it includes a formwork 1. The formwork 1 can be made of steel or iron. As the basic part of the mold, a silica gel inner lining 8 is arranged inside the formwork 1. The silica gel inner lining 8 is a structure formed after the silica gel solidifies. The silica gel inner lining 8 and the formwork 1 together form a mold for processing special-shaped concrete members. Guide rails 2 are welded on the outer walls on both sides of the formwork 1, and an adjusting mechanism 6 is installed on the guide rails 2 and located above the formwork 1. A sample block 7 is clamped below the adjusting mechanism 6, and the sample block 7 is located inside the silica gel inner lining 8. There is a gap between the sample block 7 and the formwork 1. The position of the sample block 7 inside the formwork 1 can be adjusted by using the adjusting mechanism 6, so as to meet the production and manufacturing of sample blocks 7 of different specifications. The gap between the sample block 7 and the formwork 1 is 1-4 cm, preferably 2 cm. The gap here is the maximum gap between the sample block 7 and the formwork 1, that is, the thickness of the silica gel inner lining after curing.

[0022] The steel mold for manufacturing special-shaped concrete members provided by the utility model adopts the silica gel inner lining 8. By utilizing the advantages of the fluidity and high elasticity of the silica gel, the silica gel is poured into the gap between the sample block 7 and the formwork 1. After the silica gel solidifies, the structure of the silica gel inner lining 8 is formed, and the shape of the sample block 7 is also imprinted on the silica gel inner lining 8. The mold structure composed of the silica gel inner lining 8 and the formwork 1 realizes the production and manufacturing of special-shaped concrete members.

[0023] As an embodiment provided by the present utility model, the adjusting mechanism 6 includes a clamping seat 3 slidably sleeved on the guide rail 2, and a locking bolt 9 is arranged on the top of the clamping seat 3. A support rod 4 is welded on the outer wall of the top of the clamping seat 3. The same sliding frame 5 is welded to the top ends of both support rods 4. A chute is arranged in the middle of the sliding frame 5. A slider 10 is inserted into the chute. Guide holes are arranged on the outer walls of both sides of the top of the slider 10, and guide rods 11 are inserted into the guide holes. A threaded hole is arranged at the center of the top of the slider 10, and a lead screw 13 is threadedly inserted into the threaded hole. The bottom ends of both the guide rod 11 and the lead screw 13 are fixedly installed with a bottom plate 14. A hand wheel 12 is arranged at the top end of the lead screw 13. Adjustable clamps 15 are arranged on the outer walls of both sides of the bottom of the bottom plate 14. A detachable suspension rod is arranged on the top of the sample block 7, and the suspension rod is located inside the clamp 15. When manufacturing the mold, the operator first prepares the mold shell 1, then sets a suspension rod above the sample block 7, and clamps the suspension rod and the sample block 7 through the clamp 15. The suspension rod here is preset on the sample block 7. Then, through the adjusting mechanism 6, the position of the sample block inside the mold shell 1 can be adjusted. By sliding the clamping seat 3 on the guide rail 2, by sliding the slider 10 inside the chute, and by rotating the lead screw 13 by holding the hand wheel 12, through the adjustment of the above various methods, the adjustment of the sample block in the front-back, left-right, and up-down directions can be realized. After adjusting the position of the sample block 7 inside the mold shell 1, silicone is poured into the gap between the mold shell 1 and the sample block. Finally, wait for the silicone to solidify, take out the sample block 7, and the mold structure composed of the mold shell 1 and the silicone lining 8 can be obtained, realizing the production of special-shaped concrete components.

[0024] Only some exemplary embodiments of the present utility model have been described by way of illustration above. Without doubt, for those of ordinary skill in the art, without departing from the spirit and scope of the present utility model, the described embodiments can be modified in various different ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present utility model.

Claims

1. A steel mold for manufacturing special-shaped concrete components, characterized in that, It includes a formwork shell (1), a silica gel inner lining (8) is arranged inside the formwork shell (1), guide rails (2) are welded on the outer walls on both sides of the formwork shell (1), and an adjusting mechanism (6) located above the formwork shell (1) is installed on the guide rails (2). A sample block (7) is clamped below the adjusting mechanism (6), and a gap is left between the sample block (7) and the formwork shell (1).

2. The steel formwork for manufacturing special-shaped concrete members according to claim 1, wherein The adjusting mechanism (6) includes a clamping seat (3) slidably sleeved on the guide rail (2), and a locking bolt (9) is arranged at the top of the clamping seat (3). A support rod (4) is welded on the outer wall of the top of the clamping seat (3).

3. The steel formwork for manufacturing special-shaped concrete members according to claim 2, characterized in that, The tops of the two support rods (4) are welded to the same sliding frame (5), and a chute is arranged in the middle of the sliding frame (5). A slider (10) is inserted into the chute.

4. The steel mold for manufacturing a special-shaped concrete member according to claim 3, characterized in that, Guide holes are arranged on the outer walls on both sides of the top of the slider (10), and guide rods (11) are inserted into the guide holes. A threaded hole is arranged at the center of the top of the slider (10), and a lead screw (13) is threadedly inserted into the threaded hole. The bottom of both the guide rod (11) and the lead screw (13) is fixedly installed with a bottom plate (14), and a hand wheel (12) is arranged at the top of the lead screw (13).

5. The steel formwork for manufacturing special-shaped concrete members according to claim 4, characterized in that, Adjustable clamps (15) are arranged on the outer walls on both sides of the bottom of the bottom plate (14). A detachable suspension rod is arranged at the top of the sample block (7), and the suspension rod is located inside the clamp (15).

6. The steel formwork for manufacturing special-shaped concrete members according to claim 1, characterized in that, The gap between the sample block (7) and the formwork shell (1) is 1 - 4 cm.

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