Stone machining equipment with multi-stage dust removal mechanism
By using inclined output fans and pneumatic telescopic rods in stone processing equipment to match the nozzle design, the problem of dust overflow is solved, and more effective dust removal is achieved, protecting operator health and reducing environmental pollution.
Patent Information
- Application Number
- CN202422379421.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The dust generated by traditional stone processing equipment is prone to overflow during the cutting process, which endangers the health of the operator and pollutes the environment. The design of the existing multi-stage dust removal mechanism has dust overflow problems.
The output fan and nozzle are symmetrically distributed at both ends of the water separation chamber, combined with the power telescopic operation of the pneumatic telescopic rod, and the positions of the nozzle and output fan are adjusted according to the processing position to control the dust overflow range.
Effectively control the dust overflow range, protect operator health, reduce environmental pollution, and improve dust removal effect.
Smart Images

Figure CN223131042U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stone processing equipment, in particular to a stone processing equipment with a multi-stage dust removal mechanism. Background Technique
[0002] As a high-grade building decoration material, stone is widely used in indoor and outdoor decoration design, curtain wall decoration and public facility construction. At present, the common stones on the market are mainly divided into natural stones and artificial stones. Before using the stone, it needs to be processed, and processing equipment will be used at this time. During the processing of traditional stones, a large amount of dust will be generated when the cutting gears on the operating table work. If the user does not take protection during work, these dusts will enter the user's body with the user's breathing, which will cause irreversible damage to the human body in the long run. At the same time, the above-mentioned dust is directly volatilized into the external environment without treatment, which will cause environmental pollution.
[0003] In the field of stone processing equipment, for example, CN202221008816.5 discloses a stone processing equipment with a multi-stage dust removal mechanism, including a dust suction structure, a stone cutting structure and a water mist degradation structure. The dust suction structure includes a main body, an operating table arranged at the top of the main body, a plurality of leakage holes arranged on the operating table, a fan fixed in the main body, and a waste box sliding at the bottom inside the main body. The utility model adds a water mist degradation device on the side wall of the stone processing equipment, which can effectively cut the stone; however, for the stone processing equipment, the atomizing nozzles are mainly unidirectional output, so that dust is easy to overflow and disperse during the processing process. Content of the Utility Model
[0004] The purpose of the utility model is to provide a stone processing equipment with a multi-stage dust removal mechanism to solve the problems raised in the above background technique.
[0005] By adopting the above technical scheme, the output fans symmetrically distributed obliquely at both ends of the water distribution tank are utilized, so that the output fans can cooperate with the nozzles, and after the output power of the pneumatic telescopic rod runs in a telescopic manner, the water distribution tank can be lifted, so that the nozzles and the output fans can be based on the specific structure of the processing position, so as to achieve the effect of effectively controlling the overflow range of dust.
[0006] To achieve the purpose of the utility model, the utility model is realized through the following technical scheme: a stone processing equipment with a multi-stage dust removal mechanism, including a dust extraction and carrying component and a cutting mechanism, water spray dust removal mechanisms are arranged on both side ends of the dust extraction and carrying component by bolt assembly, and a cutting mechanism is arranged on the rear side of the dust extraction and carrying component by bolt assembly;
[0007] The cutting mechanism includes a rear frame, a lifting frame, a combined telescopic arm, a robotic arm base, a power robotic arm, and an electric saw blade. The rear frame is arranged on the rear side of the dust extraction and carrying assembly. A lifting frame is provided at the top of the rear frame, and a combined telescopic arm is provided inside the top of the lifting frame. A robotic arm base is provided below one end of the combined telescopic arm, a power robotic arm is provided below the robotic arm base, and an electric saw blade is provided at the output end of the power robotic arm.
[0008] As a preferred embodiment of the present invention, the power robotic arm has a multi-degree-of-freedom structure.
[0009] As a preferred embodiment of the present invention, the dust extraction and carrying assembly includes a cushion block, a bottom plate, a bottom box, an isolation cover, an exhaust fan, a collection box, a handle, an end frame, a bearing plate, a lifting seat, and an electric rotating disk. The cushion block is provided on the top side of the bottom plate, a bottom box is provided above the middle of the bottom plate, and an isolation cover with an exhaust fan installed is provided at the output end of the bottom box. A collection box with a handle installed is provided on the inner side of the bottom box.
[0010] As a preferred embodiment of the present invention, end frames are provided above the four sides of the bottom plate, a bearing plate is provided at the top of the end frames, a lifting seat is provided on the inner top side of the bearing plate, and an electric rotating disk is provided at the top of the lifting seat.
[0011] As a preferred embodiment of the present invention, the water spray dust removal mechanism includes side frames, a water valve, a driving water pump, a flexible pipe, a water distribution chamber, a pneumatic telescopic rod, a nozzle, and an output fan. The side frames are arranged on both ends of the end frames. A water valve is provided below the middle of the side frames, a driving water pump is provided at the output end of the water valve, a flexible pipe is provided at the output end of the driving water pump, and a water distribution chamber is provided at the output end of the flexible pipe.
[0012] As a preferred embodiment of the present invention, pneumatic telescopic rods are provided below both ends of the water distribution chamber, nozzles are provided on the inner side of the water distribution chamber, and output fans are provided at both ends of the water distribution chamber.
[0013] Compared with the prior art, the beneficial effect of the present invention is that for this stone processing equipment with a multi-stage dust removal mechanism, by using the output fans symmetrically distributed obliquely at both ends of the water distribution chamber, the output fans can cooperate with the nozzles. After the pneumatic telescopic rod outputs power and expands and contracts, the water distribution chamber is lifted, enabling the nozzles and output fans to adapt to the specific structure of the processing position, so as to effectively control the overflow range of dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a front view three-dimensional structural schematic diagram of the present invention;
[0015] Figure 2 This is the schematic diagram of the upward view three-dimensional structure of the utility model;
[0016] Figure 3 This is the schematic diagram of the three-dimensional structure of the dust extraction and carrying component of the utility model.
[0017] In the figure: 1. Dust extraction and carrying component; 101. Spacer block; 102. Bottom plate; 103. Bottom box; 104. Isolation cover; 105. Exhaust fan; 106. Collection box; 107. Handle; 108. End frame; 109. Bearing plate; 1010. Lifting seat; 1011. Electric rotating disk; 2. Water spray dust removal mechanism; 201. Side frame; 202. Water valve; 203. Driving water pump; 204. Flexible pipe; 205. Water distribution compartment; 206. Pneumatic telescopic rod; 207. Nozzle; 208. Output fan; 3. Cutting mechanism; 301. Rear frame; 302. Lifting frame; 303. Combined telescopic arm; 304. Manipulator base; 305. Power manipulator; 306. Electric saw disk. Specific embodiments
[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0019] Please refer to Figures 1-3 , the present utility model provides a technical solution: a stone processing equipment with a multi-stage dust removal mechanism, including a dust extraction and carrying component 1 and a cutting mechanism 3. The water spray dust removal mechanism 2 assembled by bolts is arranged on both ends of the dust extraction and carrying component 1, and the cutting mechanism 3 assembled by bolts is arranged on the rear side of the dust extraction and carrying component 1;
[0020] The cutting mechanism 3 includes a rear frame 301, a lifting frame 302, a combined telescopic arm 303, a manipulator base 304, a power manipulator 305 and an electric saw disk 306. The rear frame 301 is arranged on the rear side of the dust extraction and carrying component 1. The top of the rear frame 301 is provided with a lifting frame 302, and the inner side of the top of the lifting frame 302 is provided with a combined telescopic arm 303. A manipulator base 304 is arranged below one end of the combined telescopic arm 303. A power manipulator 305 is arranged below the manipulator base 304, and an electric saw disk 306 is arranged at the output end of the power manipulator 305.
[0021] The power manipulator 305 has a multi-degree-of-freedom structure.
[0022] In this embodiment, when processing is required, the combined telescopic arm 303 at the top of the lifting frame 302 outputs power to drive the robotic arm base 304 to operate. After the power robotic arm 305 below the robotic arm base 304 performs hinge drive operation, the electric saw blade 306 at one end of the power robotic arm 305 cuts and processes the product.
[0023] The dust extraction and carrying assembly 1 includes a cushion block 101, a bottom plate 102, a bottom box 103, an isolation cover 104, an exhaust fan 105, a collection box 106, a handle 107, an end frame 108, a bearing plate 109, a lifting seat 1010, and an electric rotating disk 1011. The bottom plate 102 is arranged on the top side of the cushion block 101, and the bottom box 103 is arranged above the middle of the bottom plate 102. The output end of the bottom box 103 is provided with the isolation cover 104 where the exhaust fan 105 is installed, and the inner side of the bottom box 103 is provided with the collection box 106 where the handle 107 is installed.
[0024] In this embodiment, then the exhaust fan 105 on one side of the isolation cover 104 outputs wind for extraction, so that dust enters the collection box 106 in the bottom box 103 through the pores of the end frame 108 for storage. When cleaning is required, the collection box 106 is taken out through the handle 107 to complete the final cleaning.
[0025] End frames 108 are arranged above the four sides of the bottom plate 102, and a bearing plate 109 is arranged at the top of the end frames 108. The inner top side of the bearing plate 109 is provided with a lifting seat 1010, and the top of the lifting seat 1010 is provided with an electric rotating disk 1011.
[0026] In this embodiment, during use, the stone is placed on the top side of the electric rotating disk 1011, so that the output end of the lifting seat 1010 outputs power to drive the electric rotating disk 1011 to rotate the stone to a suitable processing angle.
[0027] The water spray dust removal mechanism 2 includes side frames 201, a water valve 202, a driving water pump 203, a flexible pipe 204, a water distribution chamber 205, a pneumatic telescopic rod 206, a nozzle 207, and an output fan 208. The side frames 201 are arranged on both ends of the end frame 108. The water valve 202 is arranged below the middle of the side frame 201, and the output end of the water valve 202 is provided with the driving water pump 203. The output end of the driving water pump 203 is provided with the flexible pipe 204, and the output end of the flexible pipe 204 is provided with the water distribution chamber 205.
[0028] In this embodiment, when dust removal is required, the water valve 202 is opened. After opening, the driving water pump 203 outputs power to drive the operation of the output end, so that the driving water pump 203 outputs power to drive the water body to be output through the flexible pipe 204 to the nozzle 207 at the output end of the water distribution chamber 205 for spraying, and the output fan 208 can cooperate to achieve the dust removal effect of the water mist.
[0029] Pneumatic telescopic rods 206 are arranged below both ends of the water distribution chamber 205, a nozzle 207 is arranged on the inner side of the water distribution chamber 205, and output fans 208 are arranged at both ends of the water distribution chamber 205.
[0030] In this embodiment, when water mist dust removal is required, the pneumatic telescopic rod 206 outputs power to drive the operation of the output end, so that the pneumatic telescopic rod 206 outputs power to drive the water distribution chamber 205 to be lifted to a suitable height position.
[0031] The working principle of the stone processing equipment with a multi-stage dust removal mechanism is as follows: during use, the stone is placed on the top side of the electric rotating disk 1011, so that the output end of the lifting seat 1010 outputs power to drive the electric rotating disk 1011 to rotate the stone to a suitable processing angle. When processing is required, the combined telescopic arm 303 at the top of the lifting frame 302 outputs power to drive the robotic arm base 304 to operate. After the power robotic arm 305 below the robotic arm base 304 performs hinge drive operation, the electric saw disk 306 at one end of the power robotic arm 305 cuts and processes the product. When water mist dust removal is required, the pneumatic telescopic rod 206 outputs power to drive the operation of the output end, so that the pneumatic telescopic rod 206 outputs power to drive the water distribution chamber 205 to be lifted to a suitable height position. When dust removal is required, the water valve 202 is opened. After opening, the driving water pump 203 outputs power to drive the operation of the output end, so that the driving water pump 203 outputs power to drive the water body to be output through the flexible pipe 204 to the nozzle 207 at the output end of the water distribution chamber 205 for spraying, and the output fan 208 can cooperate to achieve the dust removal effect of the water mist. Then, the exhaust fan 105 on one side of the isolation cover 104 outputs wind for extraction, so that the dust is input into the collection box 106 in the bottom box 103 through the pores of the end frame 108 for storage. When cleaning is required, the collection box 106 is taken out through the handle 107 to complete the final cleaning.
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
Claims
1. A stone processing device with a multi-stage dust removal mechanism, comprising a dust extraction and carrying assembly (1) and a cutting mechanism (3), characterized in that: Both ends of the dust extraction and mounting assembly (1) are provided with a water spraying and dust removal mechanism (2) assembled by bolts, and the rear side of the dust extraction and mounting assembly (1) is provided with a cutting mechanism (3) assembled by bolts; The cutting mechanism (3) includes a rear frame (301), a lifting frame (302), a combined telescopic arm (303), a robotic arm base (304), a power robotic arm (305) and an electric saw disc (306). The rear frame (301) is arranged on the rear side of the dust extraction and mounting assembly (1). The top of the rear frame (301) is provided with a lifting frame (302), and the inner side of the top of the lifting frame (302) is provided with a combined telescopic arm (303). Below one end of the combined telescopic arm (303) is provided with a robotic arm base (304). Below the robotic arm base (304) is provided with a power robotic arm (305), and the output end of the power robotic arm (305) is provided with an electric saw disc (306).
2. The stone processing equipment with a multi-stage dust removal mechanism according to claim 1, characterized in that: The power robotic arm (305) has a multi-degree-of-freedom structure.
3. A stone processing device with a multi-stage dust removal mechanism according to claim 1, characterized in that: The dust extraction and mounting assembly (1) includes a cushion block (101), a bottom plate (102), a bottom box (103), an isolation cover (104), an exhaust fan (105), a collection box (106), a handle (107), an end frame (108), a bearing plate (109), a lifting seat (1010) and an electric rotating disc (1011). The top side of the cushion block (101) is provided with a bottom plate (102), and above the middle of the bottom plate (102) is provided with a bottom box (103). The output end of the bottom box (103) is provided with an isolation cover (104) for installing the exhaust fan (105). Inside the side of the bottom box (103) is provided with a collection box (106) for installing the handle (107).
4. The stone processing equipment with a multi-stage dust removal mechanism according to claim 3, characterized in that: Above the four sides of the bottom plate (102) is provided with an end frame (108), and the top of the end frame (108) is provided with a bearing plate (109). The inner top side of the bearing plate (109) is provided with a lifting seat (1010), and the top of the lifting seat (1010) is provided with an electric rotating disc (1011).
5. The stone processing equipment with a multi-stage dust removal mechanism according to claim 3, characterized in that: The water spraying and dust removal mechanism (2) includes a side frame (201), a water valve (202), a driving water pump (203), a flexible pipe (204), a water distribution chamber (205), a pneumatic telescopic rod (206), a nozzle (207) and an output fan (208). The side frame (201) is arranged on both ends of the end frame (108). Below the middle of the side frame (201) is provided with a water valve (202), and the output end of the water valve (202) is provided with a driving water pump (203). The output end of the driving water pump (203) is provided with a flexible pipe (204), and the output end of the flexible pipe (204) is provided with a water distribution chamber (205).
6. The stone processing equipment with a multi-stage dust removal mechanism according to claim 5, wherein: Below both ends of the water distribution chamber (205) are provided with pneumatic telescopic rods (206). Inside the side of the water distribution chamber (205) is provided with nozzles (207). Both ends of the water distribution chamber (205) are provided with output fans (208).
Citation Information
Patent Citations
Stone machining equipment with multi-stage dust removal mechanism
CN218985286U