Needle-punched cotton composite non-woven fabric
By setting two tensile layers in the composite non-woven fabric and setting tensile lines along the X, Y, and Z axes, the problem of insufficient pull resistance of the non-woven fabric is solved, and higher pull resistance and breathability are achieved.
Patent Information
- Application Number
- CN202422409744.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The existing composite nonwoven fabrics lack a pull-resistant layer, resulting in a small pull-resistant ability, easy damage, and affecting functionality.
A needle-punched cotton composite non-woven fabric is designed, including a filter layer, a purification layer, a tensile layer, a skin-friendly layer and a decorative fabric. The tensile layer is provided with two layers, and the filter layer and a purification layer are located between the tensile layer. The tensile layer is arranged along the X, Y, and Z axes. Tensile wires are penetrated into the threading holes to enhance tensile resistance.
It improves the pull resistance of composite non-woven fabrics, ensures the integrity of the internal functional layer, and enhances breathability and pull resistance.
Smart Images

Figure CN223131563U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of composite non-woven fabrics, in particular to a needled cotton composite non-woven fabric. Background Art
[0002] Composite non-woven fabrics are usually composed of two or more layers of non-woven fabrics made of different materials through physical or chemical methods. Composite non-woven fabrics are a multi-functional material formed by combining different types of non-woven fabric materials or other materials such as films, meshes, knitted fabrics, etc.
[0003] The existing publication number is CN219856262U, and the name is a novel composite non-woven fabric, which includes two non-woven fabric bases, and a filter layer is arranged between the two non-woven fabric bases. A skin-friendly layer is arranged on the side of the inner non-woven fabric base away from the filter layer, and an antibacterial layer is arranged on the side of the outer non-woven fabric base away from the filter layer. An antistatic layer is arranged on the side of the antibacterial layer away from the non-woven fabric base. The antistatic layer, antibacterial layer, non-woven fabric base, filter layer, non-woven fabric base, and skin-friendly layer are stacked in sequence and sewn together by stitches. The antibacterial layer is used to enhance the antibacterial and bacteriostatic performance of the non-woven fabric and maintain an antibacterial effect for a long time. The melt-blown layer is used to block bacteria and avoid infections caused by the failure of the antibacterial layer.
[0004] However, the above non-woven fabric lacks a tensile layer, which results in a relatively small tensile strength of the composite non-woven fabric itself, unable to increase the tensile strength of the non-woven fabric. During later pulling, the non-woven fabric is damaged, resulting in damage to the internal functional fabric layer without protection, affecting the functionality of the non-woven fabric. Content of the Utility Model
[0005] The utility model solves the problems in the related art and provides a needled cotton composite non-woven fabric.
[0006] To solve the above technical problems, the utility model is realized through the following technical solutions: A needled cotton composite non-woven fabric includes a filter layer, a purification layer, a tensile layer, a skin-friendly layer, and a decorative cloth. There are two tensile layers, and a filter layer and a purification layer are arranged between the two tensile layers. The filter layer is arranged on the outer side of the two tensile layers towards the inside, and the purification layer is arranged on the inner side of the two tensile layers towards the inside. The skin-friendly layer is arranged on the inner side of the two tensile layers on the outside, and the decorative cloth is arranged on the outside of the two tensile layers on the outside. The tensile layer includes a first tensile line, a second tensile line, and a third tensile line. The first tensile line, the second tensile line, and the third tensile line are horizontally arranged along the X-axis, Y-axis, and Z-axis directions respectively. Multiple threading holes are arranged on the second tensile line and the third tensile line, and the first tensile line passes through the threading holes on the second tensile line and the third tensile line.
[0007] As a preferred embodiment, the first tensile line includes a nylon line and a polyester line. The nylon line is externally wound with the polyester line, and the nylon line and the polyester line are intertwined and woven together.
[0008] As a preferred embodiment, the purification layer includes an inner cotton cloth sleeve and an activated carbon layer. A filling cavity is provided inside the inner cotton cloth sleeve, and the filling cavity of the inner cotton cloth sleeve is filled with the activated carbon layer.
[0009] As a preferred embodiment, the filter layer includes an outer cotton cloth sleeve and filter cotton. A filling cavity is provided inside the outer cotton cloth sleeve, and the filling cavity of the outer cotton cloth sleeve is filled with the filter cotton.
[0010] As a preferred embodiment, both the outer cotton cloth sleeve and the inner cotton cloth sleeve are made of needle-punched cotton.
[0011] As a preferred embodiment, the skin-friendly layer includes a cotton cloth and a porous rubber layer. The porous rubber layer is provided on the inner end face of the cotton cloth, and the porous rubber layer is integrally formed on the inner end face of the cotton cloth.
[0012] As a preferred embodiment, the side end faces of the filter layer, the purification layer, the tensile layer, the skin-friendly layer and the decorative cloth are sewn together.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: During use, the side end faces of the filter layer, the purification layer, the tensile layer, the skin-friendly layer and the decorative cloth in the composite non-woven fabric are sewn together to form a composite whole. There are two tensile layers in the composite non-woven fabric. The tensile layers are horizontally arranged along the X-axis, Y-axis and Z-axis directions respectively through the first tensile line, the second tensile line and the third tensile line, forming a three-dimensional fabric. The first tensile line, the second tensile line and the third tensile line arranged three-dimensionally increase the air permeability of the fabric. Moreover, the first tensile line is threaded through the threading holes in the second tensile line and the third tensile line. The first tensile line, the second tensile line and the third tensile line arranged along the X-axis, Y-axis and Z-axis directions pull each other to ensure the tensile resistance of the tensile layer, improve the tensile resistance ability of the composite non-woven fabric itself, and ensure the integrity of the internal functional fabric layer. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is the overall exploded structural schematic diagram of the present utility model;
[0015] Figure 2 is the structural schematic diagram of the tensile layer in the exploded state in the embodiment of the present utility model;
[0016] Figure 3 is the structural schematic diagram of the first tensile line in the exploded state in the embodiment of the present utility model;
[0017] Figure 4 is the structural schematic diagram of the skin-friendly layer in the exploded state in the embodiment of the present utility model;
[0018] Figure 5 This is a schematic structural diagram of the filter layer in a disassembled state in an embodiment of the present utility model;
[0019] Figure 6 This is a schematic structural diagram of the purification layer in a disassembled state in an embodiment of the present utility model.
[0020] In the figure: 1. Filter layer; 11. Outer cotton cloth sleeve; 12. Filter cotton; 2. Purification layer; 21. Inner cotton cloth sleeve; 22. Activated carbon layer; 3. Tensile layer; 31. First tensile line; 32. Second tensile line; 33. Third tensile line; 34. Threading hole; 311. Nylon thread; 312. Polyester thread; 4. Skin-friendly layer; 41. Cotton cloth; 42. Porous rubber layer; 5. Decorative cloth. Detailed implementation manners
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and in no way restricts the present utility model and its application or use. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0022] It should be noted that the terms used here are only for describing the specific implementation manners and are not intended to limit the exemplary implementation manners according to the present application. As used here, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "include" and / or "comprise" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or their combinations.
[0023] Unless otherwise specifically stated, the relative arrangements, numerical expressions, and numerical values of the components and steps described in these embodiments do not limit the scope of the present utility model. At the same time, it should be understood that for the convenience of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationships. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and devices should be regarded as part of the authorized specification. In all the examples shown and discussed here, any specific value should be interpreted as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that: similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0024] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom", etc. is usually based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description. Without contrary description, these orientation words do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the protection scope of the present utility model; the orientation words "inside, outside" refer to the inside and outside relative to the contour of each component itself.
[0025] For the convenience of description, spatial relative terms such as "above...", "over...", "on the upper surface of...", "above-mentioned" etc. can be used here to describe the spatial positional relationship between a device or feature shown in the drawings and other devices or features. It should be understood that the spatial relative terms are intended to include different orientations in use or operation in addition to the orientation described in the drawings for the device. For example, if the device in the drawing is inverted, the device described as "above other devices or structures" or "over other devices or structures" will then be positioned as "below other devices or structures" or "under other devices or structures". Thus, the exemplary term "above..." can include both the orientations of "above..." and "below...". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and corresponding interpretations should be made for the spatial relative descriptions used here.
[0026] In addition, it should be noted that using words such as "first", "second", etc. to limit components is only for the convenience of differentiating the corresponding components. Without separate declaration, the above words have no special meaning. Therefore, it cannot be understood as a limitation on the protection scope of the present utility model.
[0027] Such as Figures 1 to 5As shown in the figure, a needled cotton composite non-woven fabric includes a filter layer 1, a purification layer 2, a tensile layer 3, a skin-friendly layer 4, and a decorative fabric 5. There are two layers of the tensile layer 3, and the filter layer 1 and the purification layer 2 are arranged between the two layers of the tensile layer 3. The filter layer 1 is arranged on the outer side of the two layers of the tensile layer 3 towards the outside, the purification layer 2 is arranged on the inner side of the two layers of the tensile layer 3 towards the inside, the skin-friendly layer 4 is arranged on the inner side of the two layers of the tensile layer 3 on the outside, and the decorative fabric 5 is arranged on the outer side of the two layers of the tensile layer 3 on the outside. The tensile layer 3 includes a first tensile line 31, a second tensile line 32, and a third tensile line 33. The first tensile line 31, the second tensile line 32, and the third tensile line 33 are horizontally arranged along the X-axis, Y-axis, and Z-axis directions respectively. There are a plurality of threading holes 34 on the second tensile line 32 and the third tensile line 33, and the first tensile line 31 is threaded through the threading holes 34 on the second tensile line 32 and the third tensile line 33. The first tensile line 31 includes a nylon line 311 and a polyester line 312. The polyester line 312 is wound around the outside of the nylon line 311, and the nylon line 311 and the polyester line 312 are intertwined and woven together. The side end faces of the filter layer 1, the purification layer 2, the tensile layer 3, the skin-friendly layer 4, and the decorative fabric 5 are sewn together. During use, the side end faces of the filter layer 1, the purification layer 2, the tensile layer 3, the skin-friendly layer 4, and the decorative fabric 5 in the composite non-woven fabric are sewn together to form a composite whole. There are two layers of the tensile layer 3 in the composite non-woven fabric. The tensile layer 3 is horizontally arranged along the X-axis, Y-axis, and Z-axis directions respectively through the first tensile line 31, the second tensile line 32, and the third tensile line 33 to form a three-dimensional fabric. The three-dimensionally arranged first tensile line 31, second tensile line 32, and third tensile line 33 increase the air permeability of the fabric. And the first tensile line 31 is threaded through the threading holes 34 on the second tensile line 32 and the third tensile line 33. The first tensile line 31, the second tensile line 32, and the third tensile line 33 arranged along the X-axis, Y-axis, and Z-axis directions pull on each other to ensure the tensile strength of the tensile layer 3, improve the tensile strength of the composite non-woven fabric itself, and ensure the integrity of the internal functional fabric layer.
[0028] In one embodiment, as Figure 5 and Figure 6 shown, the purification layer 2 includes an inner cotton cloth sleeve 21 and an activated carbon layer 22. There is a filling cavity inside the inner cotton cloth sleeve 21, and the filling cavity of the inner cotton cloth sleeve 21 is filled with the activated carbon layer 22. The filter layer 1 includes an outer cotton cloth sleeve 11 and filter cotton 12. There is a filling cavity inside the outer cotton cloth sleeve 11, and the filling cavity of the outer cotton cloth sleeve 11 is filled with the filter cotton 12. Both the outer cotton cloth sleeve 11 and the inner cotton cloth sleeve 21 are made of needled cotton. During use, the inner cotton cloth sleeve 21 of the purification layer 2 is filled with the activated carbon layer 22, and the activated carbon layer 22 filled in the inner cotton cloth sleeve 21 is used to filter and remove the odor impurities in the passing air. At the same time, the filter cotton 12 filled in the outer cotton cloth sleeve 11 filters and removes the dust impurities in the passing air, improving the filtering effect on the dust in the air.
[0029] In one embodiment, as Figure 1 and 4 shown, the skin-friendly layer 4 includes a cotton cloth 41 and a porous rubber layer 42. The porous rubber layer 42 is disposed on the inner end face of the cotton cloth 41, and the porous rubber layer 42 is integrally formed on the inner end face of the cotton cloth 41. During use, on the side close to the user's skin, a porous rubber layer 42 is covered during production, and a plurality of ventilation holes are formed in the porous rubber layer 42 to increase the air permeability of the skin-friendly layer 4. At the same time, the porous rubber layer 42 is soft in texture, reducing the friction against the user's skin and ensuring the comfort of the skin-friendly layer 4.
[0030] In this embodiment, during use, the side end faces of the filter layer 1, the purification layer 2, the tensile layer 3, the skin-friendly layer 4, and the decorative cloth 5 in the composite non-woven fabric are sewn together to form a composite whole. There are two tensile layers 3 in the composite non-woven fabric. The tensile layer 3 is horizontally arranged along the X-axis, Y-axis, and Z-axis directions by the first tensile line 31, the second tensile line 32, and the third tensile line 33 respectively, forming a three-dimensional fabric. The first tensile line 31, the second tensile line 32, and the third tensile line 33 arranged in a three-dimensional manner increase the air permeability of the fabric, and the first tensile line 31 is passed through the threading holes 34 in both the second tensile line 32 and the third tensile line 33. The first tensile line 31, the second tensile line 32, and the third tensile line 33 arranged along the X-axis, Y-axis, and Z-axis directions pull on each other to ensure the tensile strength of the tensile layer 3.
[0031] The above is the preferred embodiment of the present utility model. Those skilled in the art to which the present utility model pertains can also make changes and modifications to the above embodiment. Therefore, the present utility model is not limited to the above specific embodiments. Any obvious improvements, substitutions, or variations made by those skilled in the art based on the present utility model fall within the protection scope of the present utility model.
Claims
1. A needle-punched cotton composite non-woven fabric, characterized in that, It includes a filter layer (1), a purification layer (2), a tensile layer (3), a skin-friendly layer (4) and a decorative cloth (5). There are two layers of the tensile layer (3), and the filter layer (1) and the purification layer (2) are arranged between the two layers of the tensile layer (3). The filter layer (1) is arranged on the outer side of the two layers of the tensile layer (3) facing outward, the purification layer (2) is arranged on the inner side of the two layers of the tensile layer (3) facing inward, the skin-friendly layer (4) is arranged on the inner side of the outer side of the two layers of the tensile layer (3), and the decorative cloth (5) is arranged on the outer side of the outer side of the two layers of the tensile layer (3). The tensile layer (3) includes a first tensile wire (31), a second tensile wire (32) and a third tensile wire (33). The first tensile wire (31), the second tensile wire (32) and the third tensile wire (33) are horizontally arranged along the X-axis, Y-axis and Z-axis directions respectively. A plurality of threading holes (34) are arranged on the second tensile wire (32) and the third tensile wire (33), and the first tensile wire (31) is threaded through the threading holes (34) on the second tensile wire (32) and the third tensile wire (33).
2. The needled cotton composite non-woven fabric according to claim 1, wherein: The first tensile wire (31) includes a nylon wire (311) and a polyester wire (312). The polyester wire (312) is wound around the outer side of the nylon wire (311), and the nylon wire (311) and the polyester wire (312) are intertwined and woven together.
3. The needled cotton composite non-woven fabric according to claim 2, characterized in that: The purification layer (2) includes an inner cotton cloth sleeve (21) and an activated carbon layer (22). A filling cavity is arranged inside the inner cotton cloth sleeve (21), and the activated carbon layer (22) is filled in the filling cavity of the inner cotton cloth sleeve (21).
4. The needled cotton composite non-woven fabric according to claim 3, wherein: The filter layer (1) includes an outer cotton cloth sleeve (11) and filter cotton (12). A filling cavity is arranged inside the outer cotton cloth sleeve (11), and the filter cotton (12) is filled in the filling cavity of the outer cotton cloth sleeve (11).
5. The needled cotton composite non-woven fabric according to claim 4, characterized in that: Both the outer cotton cloth sleeve (11) and the inner cotton cloth sleeve (21) are made of needle-punched cotton.
6. The needled cotton composite non-woven fabric according to claim 1, wherein: The skin-friendly layer (4) includes a cotton cloth (41) and a porous rubber layer (42). The porous rubber layer (42) is arranged on the inner end face of the cotton cloth (41), and the porous rubber layer (42) is integrally formed on the inner end face of the cotton cloth (41).
7. The needle-punched cotton composite non-woven fabric according to claim 1, wherein: The side end faces of the filter layer (1), the purification layer (2), the tensile layer (3), the skin-friendly layer (4) and the decorative cloth (5) are sewn together.
Citation Information
Patent Citations
Novel composite non-woven fabric
CN219856262U