Cigarette packet conveying curve optimizing device
By setting up a connecting plate and a side ear scratch detection mechanism in the cigarette packaging equipment, the scratching problem during the bend conveying of the cigarette bag is solved, and efficient detection and removal of defective cigarette bags are achieved to ensure production quality and efficiency.
Patent Information
- Application Number
- CN202421795389.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-29
AI Technical Summary
During the cigarette packaging process, the cigarette pack has the risk of side ear scratches when transporting the curve, and there is a lack of effective detection methods, which causes the defective cigarette pack to flow into the next process, affecting production quality and efficiency.
A cigarette pack conveying curve optimization device is designed. By setting up a connecting plate at the connection point of the adjacent conveying belt and equipped with a cigarette pack side ear scratch detection mechanism, including metal shrapnel and proximity switch, the scratching situation of the cigarette pack side ear is detected in real time and the defective cigarette pack is eliminated in time.
Effectively detect and remove scratched cigarette packs, avoid quality accidents, ensure smooth production process, improve production efficiency, and be suitable for the delivery needs of different brands of cigarette packs, with a simple structure, low cost and accurate inspection.
Smart Images

Figure CN223132490U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cigarette industrial packaging equipment, and particularly relates to an optimized device for a cigarette packet conveying bend. Background Art
[0002] During the cigarette packaging process, the cigarette packets produced by the packaging main machine need to be conveyed through a cigarette packet conveying channel to the packaging auxiliary machine for transparent paper packaging. For reasonable space layout, multiple bends need to be set in the cigarette packet conveying channel. In actual production, due to the gaps at the joints of the conveyor belts of the conveying bends, there is a risk of scratching the side ears of the cigarette packets when the cigarette packets pass through the bends. If the scratched cigarette packets are not detected and processed in time, defective cigarette packets will flow into the next process, resulting in appearance quality accidents and seriously affecting the production progress.
[0003] In the existing cigarette packet conveying bends, connecting plates are installed at the joints of the conveyor belts, and the cigarette packets can be smoothly conveyed to the next cigarette packet conveying channel. However, no relevant detection device for scratching the side ears of the cigarette packets is provided between the fixed connecting plates and the moving conveyor belts, and it cannot be ensured whether there is a possibility of scratching the side ears of the cigarette packets when the cigarette packets pass through the bends. How to smoothly convey the cigarette packets and at the same time detect whether there is a risk of scratching the side ears of the cigarette packets when the cigarette packets pass through the bends, ensure the smooth production process, and improve the production efficiency have become the technical problems that need to be solved urgently in the current cigarette production process. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an optimized device for a cigarette packet conveying bend. By setting a connecting plate at the joint of two adjacent conveyor belts to ensure the smooth conveyance of the cigarette packets, and by setting a detection device for scratching the side ears of the cigarette packets at the joint to detect whether there is a possibility of scratching the side ears of the cigarette packets when the cigarette packets pass through the bend, defective cigarette packets can be excluded in time to improve the production quality. The specific technical solutions are as follows:
[0005] An optimized device for a cigarette packet conveying bend includes a cigarette packet conveying device erected and installed on the ground. The cigarette packet conveying device includes multiple sections of cigarette packet conveying mechanisms. Adjacent two sections of the cigarette packet conveying mechanisms are connected by a connecting plate, and a detection mechanism for scratching the side ears of the cigarette packets is installed below the connecting plate;
[0006] The conveying planes of the cigarette packet conveying mechanisms on the cigarette packet conveying device gradually decrease from the incoming material end to the feeding end to ensure the smooth conveyance of the small box cigarette packets on the cigarette packet conveying device.
[0007] Preferably, the cigarette packet conveying device includes 3 sections of the cigarette packet conveying mechanisms.
[0008] Preferably, the cigarette pack conveying mechanism includes a first mounting bracket, a second mounting bracket, a third mounting bracket, a first conveying belt, a second conveying belt, and a third conveying belt. The first conveying belt is mounted on the first mounting bracket through a first driving roller and a first driven roller, and the first driving roller is driven by a first driving motor; the second conveying belt is mounted on the second mounting bracket through a second driving roller and a second driven roller, and the second driving roller is driven by a second driving motor; the third conveying belt is mounted on the third mounting bracket through a third driving roller and a third driven roller, and the third driving roller is driven by a third driving motor.
[0009] Preferably, the connecting plate includes a first connecting plate and a second connecting plate;
[0010] The first connecting plate is installed at the connection between the first conveying belt and the second conveying belt;
[0011] The second connecting plate is installed at the connection between the second conveying belt and the third conveying belt.
[0012] Preferably, the top surface of the second connecting plate is higher than the conveying surface of the third conveying belt, the conveying surface of the second conveying belt is higher than the top surface of the second connecting plate, the top surface of the first connecting plate is higher than the conveying surface of the second conveying belt, and the conveying surface of the first conveying belt is higher than the top surface of the first connecting plate.
[0013] Preferably, the cigarette pack side ear scratch detection mechanism is respectively installed below the first connecting plate and the second connecting plate;
[0014] The cigarette pack side ear scratch detection mechanism includes a metal elastic sheet, a metal elastic sheet limit block, a proximity switch support frame, and a proximity switch. The proximity switch is installed on the proximity switch support frame, the metal elastic sheet limit block is installed on the proximity switch support frame and is located in front of the sensing end of the proximity switch. The metal elastic sheet limit block is parallel to the proximity switch support frame. The metal elastic sheet is installed in front of the metal elastic sheet limit block, and the contact end of the metal elastic sheet faces upward. The metal elastic sheet is initially parallel to the metal elastic sheet limit block. When the side ear of the small box cigarette pack abuts against the metal elastic sheet, the metal elastic sheet undergoes elastic deformation.
[0015] Preferably, a soft protective layer is wrapped around the contact end of the metal elastic sheet.
[0016] Preferably, a cigarette pack guardrail assembly is provided on the cigarette pack conveying device. The cigarette pack guardrail assembly includes a cigarette pack guardrail and a guardrail fixing block. The guardrail fixing blocks are respectively installed on the first mounting bracket, the second mounting bracket, and the third mounting bracket, and the cigarette pack guardrail is installed on the guardrail fixing blocks.
[0017] Compared with the existing technology, the utility model has the following beneficial effects:
[0018] 1. An optimized device for the cigarette pack conveying bend provided by the utility model designs a cigarette pack conveying device and a side ear scratch detection mechanism, effectively solving the problems existing in the cigarette pack conveying bend, and timely detecting to avoid defective cigarette packs flowing into the next process, resulting in appearance quality accidents and affecting the production progress.
[0019] 2. The utility model can adjust and set the corresponding mechanism dimensions, installation positions, etc. according to the actual production to meet the optimization of the cigarette pack conveying bend of different brands of cigarettes. At the same time, the bend optimization device has a simple structure, is simple and practical, has a high detection accuracy rate, strong reliability, low cost and is suitable for application. It can accurately detect appearance quality problems such as the side ears of cigarette packs being scratched or punctured, avoid defective cigarette packs flowing into the next production process and causing quality accidents, eliminate the hidden danger of holding up cigarettes for rework, ensure the smooth production process, and thus further improve the production efficiency. Description of the Drawings
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the drawings required for use in the description of the embodiments. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to actual scale.
[0021] Figure 1 is the overall structural schematic diagram of the utility model without cigarette packs.
[0022] Figure 2 is Figure 1 the partial enlarged schematic diagram of A in
[0023] Figure 3 is the overall structural schematic diagram of the utility model with cigarette packs.
[0024] Figure 4 is Figure 3 the partial enlarged schematic diagram of B in
[0025] Figure 5 is the top view of the overall structure of the utility model.
[0026] Main reference numeral description:
[0027] 100 - Cigarette pack conveying device, 110 - Cigarette pack conveying mechanism, 111 - First mounting bracket, 112 - Second mounting bracket, 113 - Third mounting bracket, 114 - First conveying belt, 115 - Second conveying belt, 116 - Third conveying belt, 120 - Cigarette pack guardrail assembly, 121 - Cigarette pack guardrail, 122 - Guardrail fixing block, 200 - Connecting plate, 210 - First connecting plate, 220 - Second connecting plate, 300 - Cigarette pack side ear scratch detection mechanism, 310 - Metal shrapnel, 320 - Metal shrapnel limiting block, 330 - Proximity switch support frame, 340 - Proximity switch, 400 - Small box cigarette pack, 410 - Cigarette pack side ear. Detailed implementation mode
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0029] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "top part", "bottom part", "top surface", "bottom surface", "inner", "outer", "inner side", "outer side", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.
[0030] In the description of the present invention, the meaning of "several" is one or more, the meaning of "multiple" is two or more, and understandings such as "greater than", "less than", "exceeding", etc. do not include the present number, and understandings such as "above", "below", "within", etc. include the present number. If the terms "first", "second", "third" are described only for the purpose of description and distinguishing technical features, they cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.
[0031] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "linkage", and "setting" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The embodiments of the present utility model will be described below according to its overall structure.
[0032] Embodiment
[0033] As Figures 1 to 5 shown, an optimized device for a cigarette packet conveying bend includes a cigarette packet conveying device 100 erected and installed on the ground. The cigarette packet conveying device 100 includes multiple sections of cigarette packet conveying mechanisms 110. In this design, 3 sections are specifically disclosed and introduced, and in actual production, there can be more sections of the cigarette packet conveying mechanisms 110, and they are connected to each other in a bend shape. In this application, the head and tail of each section of the cigarette packet conveying mechanism 110 are connected to each other through a connecting piece and progress in sequence. That is, adjacent two sections of the cigarette packet conveying mechanisms 110 are connected through a connecting plate 200. A cigarette packet side ear scratch detection mechanism 300 is installed below the connecting plate 200. The cigarette packet side ear scratch detection mechanism 300 is used to detect whether the side ears of the cigarette packets conveyed on the cigarette packet conveying device 100 are scratched, so as to ensure the quality of the produced products and prevent defective products from flowing into the next production process.
[0034] The conveying plane of the cigarette packet conveying mechanism 110 on the cigarette packet conveying device 100 gradually decreases from the incoming material end to the feeding end to ensure the smooth conveyance of the small box cigarette packets 400 on the cigarette packet conveying device 100.
[0035] Preferably, the cigarette packet conveying mechanism 110 includes a first mounting bracket 111, a second mounting bracket 112, a third mounting bracket 113, a first conveyor belt 114, a second conveyor belt 115, and a third conveyor belt 116. The first conveyor belt 114 is installed on the first mounting bracket 111 through a first driving roller and a first driven roller, and the first driving roller is driven by a first driving motor; the second conveyor belt 115 is installed on the second mounting bracket 112 through a second driving roller and a second driven roller, and the second driving roller is driven by a second driving motor; the third conveyor belt 116 is installed on the third mounting bracket 113 through a third driving roller and a third driven roller, and the third driving roller is driven by a third driving motor. In summary, each section of the cigarette packet conveying mechanism 110 is driven by a separate motor, and the cigarette packet conveying mechanism 110 is a conventional belt conveying mechanism.
[0036] In some preferred embodiments, the connecting plate 200 includes a first connecting plate 210 and a second connecting plate 220; wherein, the first connecting plate 210 is installed at the connection of the first conveyor belt 114 and the second conveyor belt 115; the second connecting plate 220 is installed at the connection of the second conveyor belt 115 and the third conveyor belt 116. The setting of the connecting plate 200 can smoothly transition and connect the head and tail of each cigarette pack conveying mechanism 110, ensuring that the small box cigarette packs 400 can be smoothly conveyed in the cigarette pack conveying device 100.
[0037] In some preferred embodiments, the top surface of the second connecting plate 220 is higher than the conveying surface of the third conveyor belt 116, the conveying surface of the second conveyor belt 115 is higher than the top surface of the second connecting plate 220, the top surface of the first connecting plate 210 is higher than the conveying surface of the second conveyor belt 115, and the conveying surface of the first conveyor belt 114 is higher than the top surface of the first connecting plate 210.
[0038] In some preferred embodiments, the cigarette pack side ear scratch detection mechanism 300 is respectively installed below the first connecting plate 210 and the second connecting plate 220; specifically, the cigarette pack side ear scratch detection mechanism 300 includes a metal shrapnel 310, a metal shrapnel limit block 320, a proximity switch support frame 330 and a proximity switch 340, and the proximity switch 340 is installed on the proximity switch support frame 330. It is further explained that the proximity switch 340 is installed at the highest position of the proximity switch support frame 330 as much as possible to ensure that the installation position of the proximity switch 340 is close to the height of the end position of the metal shrapnel 310 to ensure the sensitivity during the detection process. The metal shrapnel limit block 320 is installed on the proximity switch support frame 330 and is located in front of the sensing end of the proximity switch 340. The purpose is to avoid the metal shrapnel 310 from damaging the proximity switch 340 due to elastic deformation during the detection process. The sensing end (detection head) of the metal shrapnel limit block 320 is used to protect the proximity switch 340. The metal shrapnel limit block 320 is parallel to the proximity switch support frame 330. The metal shrapnel 310 is installed in front of the metal shrapnel limit block 320. The contact end of the metal shrapnel 310 faces upward (vertically upward) to detect the side ears of the incoming small box cigarette package 400. The metal shrapnel 310 is initially parallel to the metal shrapnel limit block 320. When the side ears 410 of the small box cigarette package 400 abut against the metal shrapnel 310, the metal shrapnel 310 undergoes elastic deformation. In order to avoid damage during the detection of the small box cigarette package 400, the contact end of the metal shrapnel 310 is wrapped with a soft protective layer, that is, the metal shrapnel 310 should have sufficient toughness and the end material is soft. The toughness is to facilitate the reset of the toggle and rebound, and the softness is to avoid damage to the cigarette package during the transportation process.
[0039] Under normal circumstances, the small cigarette pack 400 can be smoothly transported in the cigarette pack conveying device 100 (i.e., the small cigarette pack 400 can be smoothly conveyed to the first connecting plate 210 via the first conveying belt 114, and then conveyed forward via the second conveying belt 115, and the second conveying belt 115 drives the small cigarette pack 400 to be conveyed to the third conveying belt 116 via the second connecting plate 220, and the cigarette pack can smoothly pass through the bend);
[0040] Under abnormal circumstances, due to factors such as random errors of packaging materials and friction of mechanical surfaces, the side ears of the cigarette packs 400 are likely to be scratched or punctured in the gap between the conveyor belt and the connecting plate 200 during the process of the small cigarette packs 400 from the conveyor belt to the connecting plate 200;
[0041] Specific detection principle (working principle) of the cigarette pack side ear scratch detection mechanism 300: When there is damage or puncture of the cigarette pack side ear during the conveying process, during the conveyance of the defective cigarette pack on the conveyor belt, when it passes through the metal shrapnel 310, the damaged or punctured side ear 410 of the cigarette pack impacts the metal shrapnel 310 that was originally in a normal state (i.e., the metal shrapnel 310 is parallel to the detection plane of the proximity switch 340), causing the metal shrapnel 310 to undergo elastic deformation. At this time, the proximity switch 340 installed on the proximity switch support frame 330 detects that the distance between it and the metal shrapnel 310 has decreased, indicating that the side ear of the cigarette pack has been scratched. Then, the proximity switch 340 sends a signal to the controller, the packaging main machine stops, and the conveyor belt that has passed through stops moving (regarding the transmission logic of the proximity switch signal, this is an existing technology and will not be explained in detail here). The operator manually removes the defective cigarette pack or removes the defective cigarette pack through the corresponding removal device. When the bent metal shrapnel 310 rebounds to the normal state, the device continues to work.
[0042] Preferably, a cigarette pack guardrail assembly 120 is provided on the cigarette pack conveying device 100. The cigarette pack guardrail assembly 120 includes a cigarette pack guardrail 121 and guardrail fixing blocks 122. The guardrail fixing blocks 122 are respectively installed on the first mounting bracket 111, the second mounting bracket 112, and the third mounting bracket 113. The cigarette pack guardrail 121 is installed on the guardrail fixing blocks 122. The cigarette pack guardrail 121 can guide the cigarette pack and prevent the cigarette pack from falling out of the conveying device during the conveying process.
[0043] In summary, the present utility model provides an optimized device for the cigarette pack conveying bend. In this device, a cigarette pack conveying device and a side ear scratch detection mechanism are designed, effectively solving the problems existing in the cigarette pack conveying bend, and timely detecting to avoid defective cigarette packs flowing into the next process, resulting in appearance quality accidents and affecting the production progress. The present utility model can adjust and set the corresponding mechanism dimensions and installation positions according to the actual production to meet the optimization of the cigarette pack conveying bend of different brands of cigarettes. At the same time, the bend optimization device has a simple structure, is simple and practical, has a high detection accuracy, strong reliability, low cost and is suitable for application. It can accurately detect appearance quality problems such as scratches and punctures on the side ears of cigarette packs, avoid defective cigarette packs flowing into the next production process and causing quality accidents, eliminate the hidden danger of blocking and reworking cigarettes, ensure the smooth production process, and further improve production efficiency.
[0044] The foregoing description of specific exemplary embodiments of the present utility model is for the purposes of illustration and exemplification. These descriptions are not intended to limit the present utility model to the precise forms disclosed, and it is apparent that many changes and variations can be made in accordance with the above teachings. Although embodiments of the present utility model have been shown and described, the specific embodiments are merely interpretations of the present utility model and not limitations thereof. The specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present utility model and its practical applications, so that those skilled in the art can, after reading this specification, make modifications, substitutions, variations, and various different selections and changes that do not make a creative contribution to the embodiments according to their needs, but as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.
Claims
1. An optimized device for the conveying curve of cigarette packs, characterized in that, It includes a cigarette pack conveying device (100) erected and installed on the ground. The cigarette pack conveying device (100) includes multiple sections of cigarette pack conveying mechanisms (110). Adjacent two sections of the cigarette pack conveying mechanisms (110) are connected by a connecting plate (200), and a cigarette pack side ear scratching detection mechanism (300) is installed below the connecting plate (200). On the cigarette pack conveying device (100), the conveying planes of the cigarette pack conveying mechanisms (110) gradually decrease from the incoming material end to the feeding end to ensure the smooth conveying of the small box cigarette packs (400) on the cigarette pack conveying device (100).
2. The optimized device for a cigarette pack conveying bend according to claim 1, characterized in that The cigarette pack conveying device (100) includes 3 sections of the cigarette pack conveying mechanisms (110).
3. An optimized device for cigarette pack conveying bend, characterized in that, The cigarette pack conveying mechanism (110) includes a first mounting bracket (111), a second mounting bracket (112), a third mounting bracket (113), a first conveyor belt (114), a second conveyor belt (115), and a third conveyor belt (116). The first conveyor belt (114) is installed on the first mounting bracket (111) through a first driving roller and a first driven roller, and the first driving roller is driven by a first driving motor; The second conveyor belt (115) is installed on the second mounting bracket (112) through a second driving roller and a second driven roller, and the second driving roller is driven by a second driving motor; the third conveyor belt (116) is installed on the third mounting bracket (113) through a third driving roller and a third driven roller, and the third driving roller is driven by a third driving motor.
4. The optimized device for the cigarette pack conveying bend according to claim 3, characterized in that The connecting plate (200) includes a first connecting plate (210) and a second connecting plate (220); The first connecting plate (210) is installed at the connection between the first conveyor belt (114) and the second conveyor belt (115); The second connecting plate (220) is installed at the connection between the second conveyor belt (115) and the third conveyor belt (116).
5. The optimized device for cigarette pack conveying bend according to claim 4, characterized in that, The top surface of the second connecting plate (220) is higher than the conveying surface of the third conveyor belt (116), the conveying surface of the second conveyor belt (115) is higher than the top surface of the second connecting plate (220), the top surface of the first connecting plate (210) is higher than the conveying surface of the second conveyor belt (115), and the conveying surface of the first conveyor belt (114) is higher than the top surface of the first connecting plate (210).
6. The optimized device for the cigarette pack conveying bend according to claim 5, characterized in that The cigarette pack side ear scratching detection mechanisms (300) are respectively installed below the first connecting plate (210) and the second connecting plate (220); The cigarette pack side ear scratch detection mechanism (300) includes a metal elastic sheet (310), a metal elastic sheet limit block (320), a proximity switch support frame (330) and a proximity switch (340). The proximity switch (340) is installed on the proximity switch support frame (330). The metal elastic sheet limit block (320) is installed on the proximity switch support frame (330) and is located in front of the sensing end of the proximity switch (340). The metal elastic sheet limit block (320) is parallel to the proximity switch support frame (330). The metal elastic sheet (310) is installed in front of the metal elastic sheet limit block (320). The contact end of the metal elastic sheet (310) faces upward. The metal elastic sheet (310) is initially parallel to the metal elastic sheet limit block (320). When the side ear (410) of the small box cigarette pack (400) abuts against the metal elastic sheet (310), the metal elastic sheet (310) undergoes elastic deformation.
7. An optimized device for conveying cigarette packs through a bend, as claimed in claim 6, wherein, A soft protective layer is wrapped around the contact end of the metal elastic sheet (310).
8. An optimized device for a cigarette pack conveying bend, characterized in that, A cigarette pack guardrail assembly (120) is provided on the cigarette pack conveying device (100). The cigarette pack guardrail assembly (120) includes a cigarette pack guardrail (121) and a guardrail fixing block (122). The guardrail fixing blocks (122) are respectively installed on the first mounting bracket (111), the second mounting bracket (112) and the third mounting bracket (113). The cigarette pack guardrail (121) is installed on the guardrail fixing block (122).