Sintered combined wallboard base material 90-degree steering device
By designing a 90° steering device of the steering frame, clamping unit and driving mechanism, the problem of 90° steering of the substrate in the sintered composite wall panel production line is solved, and the smoothness and efficiency of the production line are improved.
Patent Information
- Application Number
- CN202421719859.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-19
AI Technical Summary
In the sintered composite wall panel production line, the planarity and verticality errors of the substrate lead to uneven palletization, and the prior art is difficult to achieve 90° steering of the substrate, affecting the efficiency of the grinding device.
A 90° steering device including a steering frame, a steering clamping unit and a steering drive mechanism is designed, and the 90° steering of the substrate is realized through the steering clamping unit and a steering drive mechanism, so as to facilitate the smooth conversion of the substrate between prism and cross-sectional grinding.
It improves the smooth flow rate of the production line, realizes smooth conversion of the substrate between different grinding processes, and improves production efficiency.
Smart Images

Figure CN223133389U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wall panel production lines, and more specifically to a 90° steering device for the base material of sintered composite wall panels. Background Technique
[0002] The automatic production line for substrate modification is the front-end supporting process of the sintered composite wall panel production line. There are flatness errors and perpendicularity errors between adjacent surfaces in the formed blocks. During the process of palletizing and combining, it is easy to occur skewing and uneven palletizing; therefore, it is necessary to grind the prism surface and cross-section of the substrate. Since these two planes are perpendicular to each other, and the grinding devices are all arranged on both sides of the production line, therefore, a mechanism is needed to rotate the substrate by 90°. And how to provide such a mechanism has become the research direction of those skilled in the art. Content of the Utility Model
[0003] The purpose of the utility model is to provide a 90° steering device for the base material of sintered composite wall panels, in order to solve the technical problems existing in the background technique.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A 90° steering device for the base material of sintered composite wall panels, comprising:
[0006] A steering frame, which is arranged on the first conveyor line,
[0007] A steering clamping unit, which is rotatably connected to the steering frame;
[0008] A steering driving mechanism, which is arranged on the steering frame and is used to drive the steering clamping unit to rotate by 90°.
[0009] In some embodiments, the steering clamping unit includes a clamping frame and a steering clamping plate. A steering slide rail is arranged on the lower side of the clamping frame. The steering clamping plate is slidably connected to the steering slide rail through a steering slider. A steering clamping cylinder is arranged on the clamping frame, and the steering clamping cylinder is used to drive the steering clamping plate to move towards or away from each other; the clamping frame is rotatably connected to the steering frame through a rotating shaft; a steering lifting device is arranged on the clamping frame and is used to drive the clamping frame to rise or fall; the steering driving mechanism is used to drive the steering lifting device to rotate by 90°.
[0010] In some embodiments, the steering lifting device includes a steering frame and a steering fixture lifting cylinder. The steering frame is fixedly connected to the rotating shaft, the steering fixture lifting cylinder is arranged on the steering frame, and the telescopic end of the steering fixture lifting cylinder is connected to the clamping frame.
[0011] In some embodiments, a vertically arranged guiding slide rail is provided on the clamping frame, and a guiding slider is provided on the bogie. The guiding slider is matched with the guiding slide rail.
[0012] In some embodiments, the steering drive mechanism includes a steering cylinder and a steering cylinder seat. The steering cylinder seat is installed on the steering frame, the steering cylinder is arranged on the steering cylinder seat, and the telescopic end of the steering cylinder is rotatably connected to a vertex angle of the bogie.
[0013] The beneficial effects of the present utility model compared with the prior art are as follows:
[0014] The structure of the present utility model is novel and has strong practicability. By adopting the production line of the present application, a 90° steering of the base material can be realized, which is convenient for the smooth conversion of the base material between the edge surface grinding and the cross-section grinding, and improves the smoothness rate of the production line. Description of the Drawings
[0015] Figure 1 It is a schematic diagram of an automated production line for modifying the base material of a sintered composite wallboard;
[0016] Figure 2 It is a schematic diagram of the base material of a sintered composite wallboard;
[0017] Figure 3 It is an application schematic diagram of the loading and conveying unit;
[0018] Figure 4 It is a schematic diagram of the lower surface grinding mechanism;
[0019] Figure 5 It is a schematic diagram of the upper pressing frame of the lower surface grinding;
[0020] Figure 6 It is a schematic diagram of the movable roller group;
[0021] Figure 7 It is a schematic diagram of the fixed roller group;
[0022] Figure 8 It is a schematic diagram of the upper surface grinding mechanism;
[0023] Figure 9 It is a schematic diagram of the edge surface grinding mechanism;
[0024] Figure 10 It is a schematic diagram of the cross-section cutting mechanism;
[0025] Figure 11 It is a schematic diagram of the cross-section cutting and clamping unit;
[0026] Figure 12 It is a schematic diagram of the cross-section cutting baffle unit;
[0027] Figure 13Schematic diagram of a cutting tool;
[0028] Figure 14 Schematic diagram of a 90° turning device;
[0029] Figure 15 Schematic diagram of a cross-section grinding mechanism;
[0030] Figure 16 Schematic diagram of a hole expanding mechanism.
[0031] Illustration description: 1 - Loading and conveying unit, 2 - Lower surface grinding mechanism, 3 - Upper surface grinding mechanism, 4 - Edge surface grinding mechanism, 5 - Cross-section cutting mechanism, 6 - Steering mechanism, 7 - Cross-section grinding mechanism, 8 - Hole expanding mechanism, 9 - First conveying line, 10 - Second conveying line, 11 - Fixed U-shaped mounting frame, 12 - Support wheel, 13 - Movable U-shaped mounting frame, 14 - L-shaped support piece, 15 - Spring, 16 - Lower grinding frame, 17 - Lower grinding hob, 18 - Lower surface grinding mounting frame, 19 - Upper pressing and conveying lifting cylinder, 20 - Upper pressing frame for lower surface grinding, 21 - Upper pressing and conveying belt for lower surface grinding, 22 - Upper pressing and conveying motor for lower surface grinding, 23 - Upper surface grinding mounting frame, 24 - Upper grinding frame, 25 - Upper grinding lifting cylinder, 26 - Upper grinding hob, 27 - Upper surface grinding motor, 28 - Edge surface grinding frame, 29 - Edge surface grinding mounting frame, 30 - Edge surface grinding mechanism pressing cylinder, 31 - Edge surface grinding pressure wheel group, 32 - Edge surface grinding synchronous belt lifting wheel group, 33 - Edge surface grinding hob, 34 - Edge surface grinding motor, 35 - Cross-section cutting machine frame, 36 - Cross-section cutting lead screw structure, 37 - Cross-section cutting guide rail, 38 - Fixed clamping plate, 39 - Cross-section cutting bottom plate, 40 - Cross-section cutting baffle lifting cylinder, 41 - Cross-section cutting fixture lifting cylinder, 42 - Cylinder mounting frame, 43 - Sliding clamping plate, 44 - Fixture cylinder, 45 - Cross-section cutting slider, 46 - Cross-section cutting baffle machine frame, 47 - Cross-section cutting baffle, 48 - Telescopic cylinder, 49 - Cutting tool, 50 - Cross-section cutting lead screw connecting piece, 51 - Steering machine frame, 52 - Steering cylinder, 53 - Steering clamping plate, 54 - Steering slider, 55 - Rotating shaft, 56 - Steering frame, 57 - Clamping machine frame, 58 - Steering fixture lifting cylinder, 59 - Steering clamping cylinder, 60 - Cross-section grinding frame, 61 - Cross-section grinding motor, 62 - Cross-section grinding mechanism pressing cylinder, 63 - Cross-section grinding hob, 64 - Cross-section grinding pressure wheel group, 65 - Cross-section grinding synchronous belt lifting wheel group, 66 - Hole expanding baffle machine frame, 67 - Hole expanding baffle, 68 - Hole expanding baffle lifting cylinder, 69 - Hole expanding support frame, 70 - L-shaped mounting plate, 71 - Hole expanding motor, 72 - Hole expanding grinding wheel, 73 - Hole expanding synchronous belt lifting wheel group, 74 - Hole expanding lifting adjustment lead screw, 75 - Hole expanding lead screw structure. Detailed implementation manner
[0032] To make the objectives, technical solutions, and advantages of this application clearer, the following will describe the technical solutions in the embodiments of this application in more detail with reference to the accompanying drawings in the preferred embodiments of this application. In the drawings, the same or similar reference numerals represent the same or similar components or components with the same or similar functions from beginning to end. The described embodiments are some but not all of the embodiments of this application. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain this application and should not be construed as limiting this application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in this application without creative efforts fall within the scope of protection of this application.
[0033] The following will describe the embodiments of this application in detail with reference to the accompanying drawings.
[0034] In the description of this application, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, or an indirect connection through an intermediate medium, or the internal connection or interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0035] In the description of this application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship in the accompanying drawings, and is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting this application.
[0036] In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or display that includes a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products, or displays.
[0037] The following will be combined with Figures 1 - 16 , in order to better elaborate this application, the following will apply it to an automated production line for modifying the base material of sintered composite wall panels for elaboration. It should be noted that the following embodiments are only used to explain this application and do not constitute a limitation to this application.
[0038] Embodiment 1:
[0039] As Figures 1 - 16As shown in the figure, an automated production line for modifying the base material of a sintered composite wall panel includes: a first conveyor line 9 and a feeding conveyor unit 1, a lower surface grinding mechanism 2, an upper surface grinding mechanism 3, an edge surface grinding mechanism 4, and a cross-section cutting mechanism 5. The feeding conveyor unit 1 is used to convey the base material to the first conveyor line 9. The lower surface grinding mechanism 2 is arranged between the feeding conveyor unit 1 and the first conveyor line 9 and is used to grind the lower surface of the base material. The upper surface grinding mechanism 3 is arranged on the first conveyor line 9 behind the lower surface grinding mechanism 2 and is used to grind the upper surface of the base material. The edge surface grinding mechanism 4 is arranged on the first conveyor line 9 behind the upper surface grinding mechanism 3 and is used to grind the edge surface of the base material. The cross-section cutting mechanism 5 is used to cut and level the cross-section of the base material.
[0040] In some embodiments, it further includes a second conveyor line 10. The base material that has completed cross-section cutting and leveling is conveyed onto the second conveyor line 10, and an expanding hole mechanism 8 is arranged on the second conveyor line 10 and is used to expand the holes of the base material.
[0041] In some embodiments, the feeding conveyor unit 1 includes a feeding conveyor belt, a set of fixed supporting wheels 12, and a set of movable supporting wheels 12. The set of fixed supporting wheels 12 is arranged on one side of the first conveyor line 9, and the set of movable supporting wheels 12 is arranged on the other side of the first conveyor line 9. The width of the feeding conveyor belt is 600 mm and the thickness is 5 mm. The feeding conveyor belt is driven by a feeding conveyor motor, and the rotation of the roller installed on the bearing seat is driven by a sprocket and a chain, so as to realize the rotation of the feeding conveyor belt and the continuous feeding and conveying action of the material.
[0042] In some embodiments, the set of fixed supporting wheels 12 includes a horizontally arranged fixed U-shaped mounting frame 11. The fixed U-shaped mounting frame 11 is arranged on one side of the first conveyor line 9, and a number of supporting wheels 12 are installed inside the fixed U-shaped mounting frame 11. The outer edge of the supporting wheel 12 protrudes from the fixed U-shaped mounting frame 11. The supporting wheels 12 are arranged at equal intervals, and the adjacent interval is 5 - 10 cm.
[0043] The set of movable supporting wheels 12 includes an L-shaped support piece 14 and a horizontally arranged movable U-shaped mounting frame 13. The L-shaped support piece 14 is arranged on the other side of the first conveyor line 9, the movable U-shaped mounting frame 13 is movably arranged on the horizontal plate of the L-shaped support piece 14, and a number of supporting wheels 12 are installed inside the movable U-shaped mounting frame 13. The outer edge of the supporting wheel 12 protrudes from the movable U-shaped mounting frame 13.
[0044] The back wheels 12 are arranged at equal intervals. A number of through pins are provided on the movable U-shaped mounting frame 13. The end of the pin penetrates through the vertical plate of the L-shaped support piece 14, and a thread is provided on the part of the pin extending out of the vertical plate of the L-shaped support piece 14, and is fixedly connected by a nut; a spring 15 is sleeved on the pin between the movable U-shaped mounting frame 13 and the L-shaped support piece 14.
[0045] When the base material is placed on the feeding conveyor belt, one end of the base material is in contact with the fixed back wheel 12 group. If the size of the base material is standard, it can just pass through between the fixed back wheel 12 group and the movable back wheel 12 group. If the size of the base material is slightly larger, the other end of the base material will squeeze the movable back wheel 12 group and can also pass through between the fixed back wheel 12 group and the movable back wheel 12 group, and the situation where the base material is stuck and cannot pass will not occur.
[0046] In some embodiments, the lower surface grinding mechanism 2 includes a lower grinding frame 16. Two lower grinding cutters 17 are rotatably installed inside the lower grinding frame 16 for grinding the lower surface of the base material; a lower surface grinding mounting frame 18 is provided above the lower grinding frame 16, and a lower surface grinding motor is provided on the lower surface grinding mounting frame 18. The lower surface grinding motor is used to drive the two lower grinding cutters 17 to rotate. The grinding method adopts the hob type.
[0047] In some embodiments, the lower surface grinding mechanism 2 further includes: a lower surface grinding upper pressing frame 20. The lower surface grinding upper pressing frame 20 is installed below the lower surface grinding mounting frame 18 through an upper pressing conveyor lifting cylinder 19. A lower surface grinding upper pressing conveyor belt 21 is provided on the lower surface grinding upper pressing frame 20, and a lower surface grinding upper pressing conveyor motor 22 for driving the lower surface grinding upper pressing conveyor belt 21 to rotate is provided on the lower surface grinding upper pressing frame 20. When grinding, the lower surface grinding upper pressing frame 20 is pressed down by the upper pressing conveyor lifting cylinder 19, and the lower surface grinding upper pressing conveyor motor 22 controls the lower surface grinding upper pressing conveyor belt 21 to rotate in the same direction as the feeding direction to prevent the base material from moving up and down during lower surface grinding, so as to realize the lower surface grinding of the base material.
[0048] In some embodiments, the upper surface grinding mechanism 3 includes: an upper grinding frame 24. Two upper grinding cutters 26 are rotatably installed inside the upper grinding frame 24 for grinding the upper surface of the base material; an upper surface grinding motor 27 is provided on the upper grinding frame 24. The upper surface grinding motor 27 is used to drive the two upper grinding cutters 26 to rotate.
[0049] In some embodiments, an upper surface grinding mounting frame 23 is provided above the upper grinding frame 24. The upper surface grinding mounting frame 23 is provided with an upper grinding lifting cylinder 25, and the telescopic end of the upper grinding lifting cylinder 25 is connected to the upper grinding frame 24.
[0050] In some embodiments, the upper surface grinding mechanism 3 further includes an upper grinding height adjustment screw rod, which is used to connect the upper grinding frame 24 to the upper surface grinding mounting frame 23.
[0051] The four corners of the upper surface grinding mechanism 3 are equipped with upper grinding height adjustment screw rods and are provided with upper grinding lifting cylinders 25. By adjusting the upper grinding height adjustment screw rods, substrates with different thicknesses can be compatible for grinding, thereby achieving the upper surface grinding of the substrates.
[0052] In some embodiments, the edge surface grinding mechanism 4 includes: an edge surface grinding frame 28. Two edge surface grinding frames 28 are installed on both sides of the first conveyor line 9. Edge surface grinding hob cutters 33 are respectively rotatably installed in the two edge surface grinding frames 28. Edge surface grinding motors 34 are respectively installed on the two edge surface grinding frames 28 for driving the edge surface grinding hob cutters 33 to rotate.
[0053] In some embodiments, the edge surface grinding mechanism 4 further includes: an edge surface grinding mounting frame 29, which is installed on the first conveyor line 9 and is located between the two edge surface grinding frames 28; an edge surface grinding pressure wheel group 31 is installed on the edge surface grinding mounting frame 29 through a pressure cylinder of the edge surface grinding mechanism 4 for pressing down the substrate during edge surface grinding.
[0054] In some embodiments, the edge surface grinding mechanism 4 further includes: an edge surface grinding synchronous belt lifting wheel group 32, which is installed below the synchronous belt and used as a conveyor line roller; the edge surface grinding synchronous belt lifting wheel group 32 is arranged opposite to the edge surface grinding pressure wheel group 31.
[0055] The installation position of the edge surface grinding mechanism 4 cannot install a synchronous belt roller. The edge surface grinding synchronous belt lifting wheel group 32 is designed to be installed below the synchronous belt and used as a conveyor line roller. The edge surface grinding mechanism 4 is equipped with an edge surface grinding pressure wheel group 31, which presses down during edge surface grinding to prevent the substrate from moving up and down during edge surface grinding, thereby achieving the edge surface grinding of the substrate.
[0056] In some embodiments, the cross-section cutting mechanism 5 includes: a cross-section cutting machine frame 35, which is installed on the first conveyor line 9 and the second conveyor line 10; a cross-section cutting servo feed unit, which is arranged on the cross-section cutting machine frame 35; a cross-section cutting baffle 47 unit, which is installed on the cross-section cutting machine frame 35 for restricting the substrate to a preset position; a cross-section cutting clamping unit, which is installed on the cross-section cutting servo feed unit for clamping the substrate to complete cutting; a cutting tool 49, which is used to achieve the cross-section cutting and leveling of the substrate.
[0057] In some embodiments, the cross-section cutting servo feed unit includes: a cross-section cutting lead screw structure 36, a cross-section cutting lead screw connecting member 50, a cross-section cutting guide rail 37, a cross-section cutting slider 45. The two cross-section cutting guide rails 37 are respectively arranged on the cross-section cutting frame 35 along the parallel directions on both sides of the second conveying line 10. The cross-section cutting lead screw structure 36 is arranged on the cross-section cutting frame 35. The cross-section cutting lead screw connecting member 50 is arranged on the lead screw nut of the cross-section cutting lead screw structure 36, and the cross-section cutting lead screw connecting member 50 is connected to the cross-section cutting clamping unit. The cross-section cutting clamping unit is slidably connected to the cross-section cutting guide rail 37 through the cross-section cutting slider 45. The cross-section cutting lead screw structure 36 is driven by a cross-section cutting servo motor.
[0058] In some embodiments, the cross-section cutting clamping unit includes: a cross-section cutting bottom plate 39. One side of the cross-section cutting bottom plate 39 is provided with a fixed clamping plate 38, and the other side is provided with a sliding clamping plate 43. The sliding clamping plate 43 is driven by a clamping cylinder 44 installed on the cross-section cutting bottom plate 39. A cylinder mounting frame 42 is provided on the cross-section cutting bottom plate 39. A cross-section cutting fixture lifting cylinder 41 is provided on the cylinder mounting frame 42. The telescopic end of the cross-section cutting fixture lifting cylinder 41 is connected to the cross-section cutting bottom plate 39. The cylinder mounting frame 42 is connected to the cross-section cutting lead screw connecting member 50, and the cylinder mounting frame 42 is slidably connected to the cross-section cutting guide rail 37 through the cross-section cutting slider 45.
[0059] In some embodiments, protective layers are provided on both the fixed clamping plate 38 and the sliding clamping plate 43, which can play a protective role for the base material and prevent damage to the base material when clamping the base material.
[0060] In some embodiments, the cross-section cutting baffle 47 unit includes a cross-section cutting baffle 47 frame 46. The cross-section cutting baffle 47 frame 46 is installed on the cross-section cutting frame 35. A cross-section cutting baffle 47 lifting cylinder 40 is installed on the cross-section cutting baffle 47 frame 46. The telescopic end of the cross-section cutting baffle 47 lifting cylinder 40 is connected to a cutting baffle connecting member. Both ends of the cutting baffle connecting member are slidably connected to the inner wall of the cross-section cutting baffle 47 frame 46. A horizontally arranged telescopic cylinder 48 is connected to the cutting baffle connecting member, and the telescopic end of the telescopic cylinder 48 is connected to a cross-section cutting baffle 47.
[0061] The fixed clamping plate 38 and the sliding clamping plate 43 realize the clamping and up-and-down movement of the gripper through the cross-section cutting fixture lifting cylinder 41. The cross-section cutting baffle 47 realizes the up-and-down lifting of the baffle through the cross-section cutting baffle 47 lifting cylinder 40, and realizes the front-and-back telescoping through the telescoping cylinder 48. The cross-section cutting servo feed unit drives the cross-section cutting gripper unit for clamping the base material to move together towards the cutting tool 49, thereby realizing the cutting of the cross-section of the base material. A proximity switch can be set to judge the formation of the cross-section cutting servo feed unit, so as to realize the judgment of the completion of cutting, and then place the base material with the cross-section cutting completed on the second conveyor line 10. The rising position of the cross-section cutting gripper unit can also be controlled by setting a proximity switch.
[0062] It should be noted here that the sizes of the steel bar-passing holes required for wallboard base materials of different heights are different. The steel bar-passing holes of wallboards with higher heights should be larger. Therefore, the second conveyor line 10 is specifically used to manufacture wallboards with relatively high heights. Therefore, a hole enlarging mechanism 8 is also provided on the second conveyor line 10. For the base materials that do not require hole enlargement, when the cross-section cutting mechanism 5 grabs the base materials, they are directly conveyed downward through the first conveyor line 9 and polished by the subsequent cross-section grinding mechanism 7 to complete the treatment of all surfaces of the base materials.
[0063] In some embodiments, the hole enlarging mechanism 8 includes: a hole enlarging blocking unit, the hole enlarging blocking unit is arranged on the second conveyor line 10, and opposite hole enlarging execution mechanisms are arranged on both sides of the second conveyor line 10.
[0064] In some embodiments, the hole enlarging blocking unit includes a hole enlarging baffle 67 frame 66, the hole enlarging baffle 67 frame 66 is installed on the second conveyor line 10, a hole enlarging baffle lifting cylinder 68 is installed on the hole enlarging baffle 67 frame 66, the telescopic end of the hole enlarging baffle lifting cylinder 68 is connected with a hole enlarging baffle 67, and both ends of the hole enlarging baffle 67 are slidably connected with the inner walls of the hole enlarging baffle 67 frame 66 respectively.
[0065] In some embodiments, the hole enlarging execution mechanism includes: a hole enlarging support frame 69, a hole enlarging lead screw structure 75 is arranged on the hole enlarging support frame 69, an L-shaped mounting plate 70 is arranged on the lead screw nut of the hole enlarging lead screw structure 75, a hole enlarging motor 71 is arranged on the horizontal plate of the L-shaped mounting plate 70, a hole enlarging grinding wheel 72 is arranged on the vertical plate of the L-shaped mounting plate 70, and the hole enlarging grinding wheel 72 is driven by the hole enlarging motor 71; the hole enlarging lead screw structure 75 is driven by a hole enlarging servo motor.
[0066] In some embodiments, a hole enlarging lifting adjustment lead screw 74 is arranged below the hole enlarging baffle 67 frame 66.
[0067] In some embodiments, the reaming mechanism 8 further includes: a reaming synchronous belt lifting wheel set 73, which is installed below the synchronous belt of the second conveyor line 10; the reaming synchronous belt lifting wheel set 73 is disposed opposite to the two reaming actuating mechanisms.
[0068] A servo feed system of a reaming lead screw structure 75 is installed at the bottom of the reaming mechanism 8. The reaming servo motor is installed on the reaming support frame 69. An L-shaped mounting plate 70 is provided on the lead screw nut of the reaming lead screw structure 75. The forward and reverse rotation of the reaming servo motor drives the reaming grinding wheel 72 to move back and forth, thereby realizing the reaming action of the substrate.
[0069] The reaming grinding wheel 72 is an alloy chamfering grinding wheel with a high-strength wear-resistant layer plated on its surface, which is a tooling of the reaming mechanism 8.
[0070] In some embodiments, it further includes: a steering mechanism 6 and a cross-section grinding mechanism 7 provided on the first conveyor line 9; the steering mechanism 6 is used to rotate the substrate that has not been cut by the cross-section cutting mechanism 5 by 90°; the cross-section grinding mechanism 7 is used to grind and level the cross-section of the substrate rotated by 90°.
[0071] In some embodiments, the steering mechanism 6 includes: a steering frame 51, a steering clamping unit, and a steering drive mechanism. The steering frame 51 is provided on the first conveyor line 9, and the steering clamping unit is rotatably connected to the steering frame 51; the steering drive mechanism is provided on the steering frame 51 and is used to drive the steering clamping unit to rotate by 90°.
[0072] Because the subsequent cross-section grinding mechanism 7 is provided on both sides of the first conveyor line 9, the substrate needs to be rotated by 90° to realize the grinding of the cross-section of the substrate.
[0073] In some embodiments, the steering clamping unit includes a clamping frame 57 and a steering clamping plate 53. A steering slide rail is provided on the lower side of the clamping frame 57. The steering clamping plate 53 is slidably connected to the steering slide rail through a steering slider 54. A steering clamping cylinder 59 is provided on the clamping frame 57, and the steering clamping cylinder 59 is used to drive the steering clamping plate 53 to move towards or away from each other; the clamping frame 57 is rotatably connected to the steering frame 51 through a rotating shaft 55; a steering lifting device is provided on the clamping frame 57 and is used to drive the clamping frame 57 to rise or fall; the steering drive mechanism is used to drive the steering lifting device to rotate by 90°.
[0074] In some embodiments, the steering lifting device includes a steering frame 56 and a steering fixture lifting cylinder 58. The steering frame 56 is fixedly connected to the outer sleeve of the rotating shaft 55. The steering fixture lifting cylinder 58 is provided on the steering frame 56, and the telescopic end of the steering fixture lifting cylinder 58 is connected to the clamping frame 57.
[0075] In some embodiments, a vertically arranged guiding slide rail is provided on the clamping frame 57, a guiding slider is provided on the bogie 56, and the guiding slider cooperates with the guiding slide rail.
[0076] In some embodiments, the steering drive mechanism includes a steering cylinder 52 and a steering cylinder 52 seat. The steering cylinder 52 seat is installed on the steering frame 51, the steering cylinder 52 is arranged on the steering cylinder 52 seat, and the telescopic end of the steering cylinder 52 is rotatably connected to a vertex angle of the bogie 56.
[0077] The substrate to be turned is clamped by the turning and clamping unit, then lifted by the turning lifting device, and then the turning and clamping unit is driven to rotate by the turning drive mechanism to complete the turning of the substrate.
[0078] In some embodiments, the cross-section grinding mechanism 7 includes: a cross-section grinding frame 60. Two cross-section grinding frames 60 are installed on both sides of the first conveyor line 9. Cross-section grinding hob cutters 63 are respectively rotatably installed in the cross-section grinding frames 60 on both sides, and cross-section grinding motors 61 are respectively installed on the two cross-section grinding frames 60 for driving the cross-section grinding hob cutters 63 to rotate.
[0079] In some embodiments, the cross-section grinding mechanism 7 further includes: a cross-section grinding mounting frame which is installed on the first conveyor line 9 and located between the two cross-section grinding frames 60; a cross-section grinding pressure wheel group 64 is installed on the cross-section grinding mounting frame through a cross-section grinding mechanism 7 pressing cylinder for pressing down the substrate during cross-section grinding.
[0080] In some embodiments, the cross-section grinding mechanism 7 further includes: a cross-section grinding synchronous belt lifting wheel group 65 which is installed below the synchronous belt and used as a conveyor line roller; the cross-section grinding synchronous belt lifting wheel group 65 is arranged opposite to the cross-section grinding pressure wheel group 64.
[0081] The working principles of the cross-section grinding mechanism and the prism surface grinding mechanism are similar and will not be elaborated here.
[0082] The specific steps are as follows:
[0083] The first step: After the substrate enters the large surface grinding position from the feeding conveyor unit, the lower surface grinding upper pressing conveyor belt presses down and compresses, and the lower surface grinding mechanism uses the hob grinding method; after the lower surface is ground, it enters the upper surface grinding mechanism to grind the upper surface.
[0084] The second step: After the upper and lower surfaces are all ground and enter the prism surface grinding position, the prism surface grinding pressure wheel group presses down after starting to grind, and the prism surface of the sintered composite wallboard substrate is ground.
[0085] Step 3: The base material after the edge surface is polished is shunted at the position of the cross-section cutting mechanism. That is, when it reaches the cross-section cutting station, the opposed photoelectric sensor senses the signal; the cutting baffle connecting piece descends, and after a 2S short delay, the first conveyor line pauses.
[0086] Step 4: The cross-section cutting clamping unit is at the bottom grasping waiting position. After grasping the base material, it waits for 2S; before the cross-section cutting clamping unit rises, the cross-section cutting baffle lifting cylinder and the telescopic cylinder act, and the cross-section cutting baffle retracts and rises; after the cross-section cutting fixture lifting cylinder controls the cross-section cutting bottom plate to rise in place, the cutting tool starts, and the cross-section cutting clamping unit moves along the cutting slider track through the screw drive of the cross-section cutting servo feed unit to complete the automatic cutting of the cross-section of the wall panel base material; after cutting, the base material after the cross-section cutting is placed on the second conveyor line. At the same time, the cross-section cutting baffle lifting cylinder and the telescopic cylinder extend to wait for the next cutting of the base material.
[0087] Step 5: During the process of cross-section cutting, the incoming base material of another batch passes through the cross-section cutting mechanism and enters the steering mechanism. The opposed photoelectric sensor senses the base material signal; the first conveyor line pauses, the steering clamping cylinder acts, and after a 2S grasping waiting time; the steering fixture lifting cylinder acts, and the steering clamping plate rises; after the rising action is completed, the steering cylinder acts to cooperate with the rotating shaft to complete the 90° steering of the base material.
[0088] Step 6: The turned base material block is conveyed to the cross-section grinding station by relying on the guide wheel set and the conveyor line; after entering the cross-section grinding, the cross-section grinding pressure wheel set presses down to complete the cross-section grinding of the continuously fed base material block.
[0089] Step 7: After the base material after cross-section cutting reaches the position of the reaming mechanism conveyor line, the opposed photoelectric sensor receives the signal, and the reaming baffle descends with the reaming baffle lifting cylinder to perform the material blocking action; after the material blocking is completed, the conveyor belt pauses; the left and right reaming actuating mechanisms feed and ream the reserved steel bar holes in the base material according to the preset feed amount; after reaming is completed, the baffle rises, and the conveyor belt starts to continue conveying the base material block forward.
[0090] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A 90° turning device for the base material of a sintered composite wall panel, characterized in that, Comprising: A steering frame, which is arranged on the first conveyor line, A steering clamping unit, which is rotatably connected to the steering frame; A steering driving mechanism, which is arranged on the steering frame and is used to drive the steering clamping unit to rotate 90°.
2. A 90° turning device for the base material of a sintered composite wall panel according to claim 1, characterized in that, The steering clamping unit includes a clamping frame and steering clamping plates. A steering slide rail is arranged on the lower side of the clamping frame. The steering clamping plates are slidably connected to the steering slide rail through steering sliders. A steering clamping cylinder is arranged on the clamping frame, and the steering clamping cylinder is used to drive the steering clamping plates to move towards or away from each other; the clamping frame is rotatably connected to the steering frame through a rotating shaft; a steering lifting device is arranged on the clamping frame and is used to drive the clamping frame to rise or fall; the steering driving mechanism is used to drive the steering lifting device to rotate 90°.
3. A 90° turning device for the sintered composite wallboard substrate according to claim 2, characterized in that The steering lifting device includes a steering bracket and a steering fixture lifting cylinder. The steering bracket is fixedly connected to the rotating shaft, and the steering fixture lifting cylinder is arranged on the steering bracket, and the telescopic end of the steering fixture lifting cylinder is connected to the clamping frame.
4. A 90° turning device for the sintered composite wallboard substrate according to claim 3, characterized in that, A vertically arranged guiding slide rail is arranged on the clamping frame, and a guiding slider is arranged on the steering bracket, and the guiding slider is matched with the guiding slide rail.
5. A 90° turning device for the sintered composite wallboard base material according to claim 1, characterized in that, The steering driving mechanism includes a steering cylinder and a steering cylinder seat. The steering cylinder seat is installed on the steering frame, the steering cylinder is arranged on the steering cylinder seat, and the telescopic end of the steering cylinder is rotatably connected to a top corner of the steering bracket.