Material guiding device and PE film processing equipment

By introducing a tension sensor and an electric push rod into the film guide device, the fracture and deformation problems caused by excessive film tension are solved, and the stability of film processing quality is achieved.

CN223133675UActive Publication Date: 2025-07-22FOSHAN SHUNDE HUALIBAO IND CO LTD
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Patent Information

Application Number
CN202422554208.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-07-22
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

When the existing film guide processing mechanism is tightened and prevented from loosening, the film cannot be detected, resulting in the film being easily broken or deformed due to excessive tightening, affecting the processing quality.

Method used

A material guide device is designed, including a base plate, a mounting frame, an electric push rod, a tension sensor and a guide roller. The tension sensor is used to detect the film tension force, and the electric push rod is controlled to stop pulling through the control panel to prevent the film from being overtightened.

Benefits of technology

Real-time detection and control of the film tension force is achieved to prevent the film from breaking or deforming due to excessive tension and ensure processing quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223133675U_ABST
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Abstract

The utility model discloses a material guide device and PE (polyethylene) film processing equipment. The material guide device comprises a bottom plate, and two groups of tension sensors for detection are symmetrically and fixedly mounted at the bottom of a lifting frame; through the design of structures such as a first electric push rod, a tension sensor, a connecting block and a first guide roller, and through cooperation of the first electric push rod, the tension sensor, a lifting frame and the connecting block, a film can be tightened on the first guide roller; the tension sensor can detect the force of tightening the film and pressing the film down to the first guide roller, the control panel can display the detected data, and the control panel can control the first electric push rod to stop pulling the first guide roller, so that the situation that the film is broken or deformed due to excessive tightening can be prevented, and the service life of the film is prolonged. The thin film tightening device can detect the tightening force of the thin film, and can prevent the thin film from being broken or deformed due to excessive tightening so as not to influence the processing quality of the thin film.
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Description

Technical Field

[0001] The utility model relates to the technical field of film production, in particular to a material guiding device and a PE film processing device. Background Technique

[0002] A film is a thin and soft transparent sheet made of plastic, adhesive, rubber or other materials; in the prior art, a film material guiding and processing mechanism (publication number: CN211521129U) is provided. The utility model includes a film roller, an elastic support mechanism, a moving table, a cutting knife, a processing table and legs; two film rollers are arranged side by side in the transverse direction; two groups of elastic support mechanisms are arranged side by side in the transverse direction, and both groups of elastic support mechanisms are located between the two film rollers. The elastic support mechanism includes a support roller, a placement table, a moving rod, an elastic member and a second bracket. A placement groove and a sliding groove are provided at the top of the second bracket. The support roller is placed on the placement table. The top end of the moving rod is connected to the bottom end of the placement table. Both ends of the elastic member are respectively connected to the placement table and the second bracket; an electric push rod for driving the cutting knife to move vertically to cut the film is arranged on the moving table. The utility model can convey the film smoothly and stably, and can also cut a wider film into narrower films with different widths according to requirements.

[0003] The above film material guiding and processing mechanism only provides the function of tightening and preventing loosening of the film during actual operation. However, when tightening and preventing loosening of the film, it is impossible to detect the tightened film, and it is easy to cause the film to break or deform due to excessive tightening due to human operation errors and other reasons. Therefore, we need to propose a material guiding device and a PE film processing device. Content of the Utility Model

[0004] The purpose of the utility model is to provide a material guiding device and a PE film processing device, which can detect the tension force of the film, prevent the film from breaking or deforming due to excessive tension, and affect the processing quality of the film, so as to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A material guiding device includes a bottom plate, two groups of mounting frames, a first electric push rod, a lifting frame, a tension sensor, a connecting block, a first guiding roller, and a control panel. Two groups of mounting frames are symmetrically and fixedly connected to the top of the bottom plate. First electric push rods are fixedly installed at the tops of the two groups of mounting frames. The telescopic end of the first electric push rod is fixedly installed with a lifting frame. Two groups of tension sensors for detection are symmetrically and fixedly installed at the bottom of the lifting frame. The tension ends of the two groups of tension sensors are fixedly installed with connecting blocks. A first guiding roller for tensioning the film is movably installed in the connecting block. A control panel is fixedly installed on the side of one group of mounting frames. The first electric push rod and the tension sensor are both electrically connected to the control panel.

[0007] Preferably, a first fixing frame and a second fixing frame are fixedly connected to the top of the bottom plate. Positioning blocks are fixedly installed in both the first fixing frame and the second fixing frame. A feeding roller is movably installed on the positioning block in the first fixing frame, and a winding roller is movably installed on the positioning block in the second fixing frame.

[0008] Preferably, first driving motors are fixedly installed on the sides of the first fixing frame and the second fixing frame. A driving gear is installed on the output shaft of the first driving motor. Driven gears are fixedly installed on the rotating rods of the feeding roller and the winding roller. The driven gears are meshed with the driving gear.

[0009] Preferably, the first driving motor is electrically connected to the control panel.

[0010] A PE film processing device includes a material guiding device, and further includes a bracket fixedly installed on the top of the bottom plate. An installation frame is arranged on the top of the bracket. A trimming mechanism for trimming the film is arranged in the installation frame.

[0011] Preferably, the trimming mechanism includes a third electric push rod, an adjusting frame, a second guiding roller, a third guiding roller, a second driving motor, and a cutting blade. The third electric push rod is fixedly installed on the top of the installation frame. The adjusting frame is fixedly installed at the telescopic end of the third electric push rod. The adjusting frame is movably installed in the installation frame. The second guiding roller is movably installed in the installation frame. The third guiding roller is movably installed in the adjusting frame.

[0012] Preferably, the second driving motor is fixedly installed on the side of the adjusting frame. The output shaft of the second driving motor is fixedly installed on the rotating rod of the third guiding roller.

[0013] Preferably, the cutting blade is fixedly installed on the surface of the third guiding roller. A cutting avoidance groove corresponding to the cutting blade is formed on the second guiding roller. The cutting blade is arranged in the cutting avoidance groove.

[0014] Preferably, a fixing plate is fixedly installed on the top of the bottom plate, a second electric push rod is fixedly installed on the side of the fixing plate, a guide rail is fixedly installed on the bracket, a sliding seat is fixedly installed on the bottom of the installation frame, the sliding seat is slidably installed on the guide rail, and the telescopic rod of the second electric push rod is fixedly installed on the sliding seat.

[0015] Preferably, the second electric push rod, the third electric push rod and the second driving motor are all electrically connected to the control panel.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] Through the design of structures such as the first electric push rod, the tension sensor, the connecting block and the first guide roller, through the cooperation of the first electric push rod, the tension sensor, the lifting frame and the connecting block, the first guide roller can be pulled, so that the film can be tightened on the first guide roller. When the film is tightened, the tension sensor can detect the force exerted on the first guide roller when the film is tightened and pressed down. The data detected by the tension sensor can be transmitted to the control panel. While the control panel can display the detected data, the control panel can control the first electric push rod to stop pulling the first guide roller, which can prevent the film from breaking or deforming due to excessive tension. The present utility model can detect the tension force of the film and prevent the film from breaking or deforming due to excessive tension, which affects the processing quality of the film. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a structural schematic diagram of the present utility model;

[0019] Figure 2 is a structural schematic diagram of the mounting rack, the lifting rack and the first guide roller and other structures of the present utility model;

[0020] Figure 3 is a structural schematic diagram of the edge cutting mechanism of the present utility model

[0021] Figure 4 is a structural schematic diagram of the positioning block, the feeding roller and the first fixing rack and other structures of the present utility model.

[0022] In the figure: 1, bottom plate; 2, first fixing frame; 3, positioning block; 4, material feeding roller; 5, driven gear; 6, second fixing frame; 7, first driving motor; 8, driving gear; 9, mounting frame; 10, first electric push rod; 11, lifting frame; 12, tension sensor; 13, connecting block; 14, first guiding roller; 15, control panel; 16, bracket; 17, guide rail; 18, sliding seat; 19, winding roller; 20, fixing plate; 21, second electric push rod; 22, second guiding roller; 23, third electric push rod; 24, adjusting frame; 25, mounting frame; 26, third guiding roller; 27, second driving motor; 28, cutting blade; 29, cutting avoidance groove. Detailed implementation manner

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0024] Please refer to Figure 1 , the present invention provides a technical solution: The material guiding device includes a bottom plate 1, two groups of mounting frames 9, a first electric push rod 10, a lifting frame 11, a tension sensor 12, a connecting block 13, a first guiding roller 14, and a control panel 15. Two groups of mounting frames 9 are symmetrically and fixedly connected to the top of the bottom plate 1. The top of each of the two groups of mounting frames 9 is fixedly installed with a first electric push rod 10. The first electric push rod 10 is arranged vertically. The telescopic end of the first electric push rod 10 is fixedly installed with a lifting frame 11 and drives the lifting frame 11 to lift, so as to adjust the position of the lifting frame 11 relative to the mounting frame 9. Two groups of tension sensors 12 for detection are symmetrically and fixedly installed at the bottom of the lifting frame 11. The tension sensors 12 lift with the lifting of the lifting frame 11. The tension ends of the two groups of tension sensors 12 are both fixedly installed with connecting blocks 13. A first guiding roller 14 for tensioning the film is movably installed in the connecting block 13. A control panel 15 is fixedly installed on the side of one group of mounting frames 9. The first electric push rod 10 and the tension sensor 12 are both electrically connected to the control panel 15.

[0025] Please refer to Figure 1 and 4, a first fixing frame 2 and a second fixing frame 6 are fixedly connected to the top of the bottom plate 1. Positioning blocks 3 are fixedly installed in both the first fixing frame 2 and the second fixing frame 6. A feeding roller 4 is movably installed on the positioning block 3 in the first fixing frame 2 to facilitate adjusting the position of the feeding roller 4 relative to the first fixing frame 2. A winding roller 19 is movably installed on the positioning block 3 in the second fixing frame 6 to facilitate adjusting the position of the winding roller 19 relative to the second fixing frame 6. First driving motors 7 are fixedly installed on the sides of both the first fixing frame 2 and the second fixing frame 6. Driving gears 8 are installed on the output shafts of the first driving motors 7. Driven gears 5 are fixedly installed on the rotating rods of the feeding roller 4 and the winding roller 19. The driven gears 5 are meshed with the driving gears 8.

[0026] It should be noted that when the first driving motor 7 works, it can drive the feeding roller 4 and the winding roller 19 to rotate, so that when the feeding roller 4 rotates, the film can be fed, and the winding roller 19 can wind the film.

[0027] Please refer to Figure 1 , the first driving motor 7 is electrically connected to the control panel 15 to facilitate the control panel 15 to control the first driving motor 7.

[0028] Please refer to Figure 1 and 3 , a PE film processing device, including a material guiding device, further includes a bracket 16 fixedly installed on the top of the bottom plate 1. An installation frame 25 is arranged on the top of the bracket 16. A trimming mechanism for trimming the film is arranged in the installation frame 25, so that the trimming mechanism can be fixed to the bracket 16 through the installation frame 25, thereby facilitating the bottom plate 1 to support the bracket 16, the installation frame 25 and the trimming mechanism.

[0029] Please refer to Figure 3 , the trimming mechanism includes a third electric push rod 23, an adjusting frame 24, a second guide roller 22, a third guide roller 26, a second driving motor 27 and a cutting blade 28. The third electric push rod 23 is arranged in the vertical direction. The third electric push rod 23 is fixedly installed on the top of the installation frame 25. The adjusting frame 24 is fixedly installed at the telescopic end of the third electric push rod 23. The third electric push rod 23 drives the adjusting frame 24 to move up and down. The adjusting frame 24 is movably installed in the installation frame 25 to facilitate adjusting the position of the adjusting frame 24 relative to the installation frame 25. The second guide roller 22 is movably installed in the installation frame 25 to facilitate adjusting the position of the second guide roller 22 relative to the installation frame 25.

[0030] The third guide roller 26 is movably installed in the adjusting frame 24 to facilitate the adjustment of the position of the third guide roller 26 relative to the adjusting frame 24. The second driving motor 27 is fixedly installed on the side of the adjusting frame 24. The output shaft of the second driving motor 27 is fixedly installed on the rotating rod of the third guide roller 26 and drives the third guide roller 26 to rotate. The cutting blade 28 is fixedly installed on the surface of the third guide roller 26. A cutting avoidance groove 29 corresponding to the cutting blade 28 is formed on the second guide roller 22, and the cutting blade 28 is arranged in the cutting avoidance groove 29.

[0031] In this embodiment, the avoidance groove can play a role in avoiding the cutting blade 28, preventing the cutting blade 28 from affecting the trimming of the film when trimming the edge of the film.

[0032] Please refer to Figure 3 , a fixed plate 20 is fixedly installed on the top of the bottom plate 1. A second electric push rod 21 is fixedly installed on the side of the fixed plate 20. A guide rail 17 is fixedly installed on the support 16. A sliding seat 18 is fixedly installed at the bottom of the installation frame 25. The sliding seat 18 is slidably installed on the guide rail 17. The installation frame 25 moves relative to the guide rail 17 through the sliding seat 18. The telescopic rod of the second electric push rod 21 is fixedly installed on the sliding seat 18 and drives the sliding seat 18 to move, so as to facilitate the movement of the installation frame 25 along with the movement of the sliding seat 18, and further facilitate the adjustment of the position of the installation frame 25.

[0033] It is worth mentioning that the retraction of the telescopic rod of the second electric push rod 21 can drive the sliding seat 18 to move, so that the sliding seat 18 can drive the installation frame 25 to move when moving. The installation frame 25 can drive the second guide roller 22 and the third guide roller 26 to move when moving, so as to realize the adjustment of the position of the cutting blade 28, so as to facilitate the adjustment according to the width of the film cutting.

[0034] Please refer to Figure 1 , the second electric push rod 21, the third electric push rod 23 and the second driving motor 27 are all electrically connected to the control panel 15.

[0035] During specific use, first drag the film on the unwinding roller 4. After the unwinding roller 4 unwinds the film, place the film on the first guide roller 14 and the second guide roller 22, and then wind the film around the winding roller 19. Start the first electric push rod 10, and retract the telescopic rod of the first electric push rod 10 to drive the lifting frame 11 to move. When the lifting frame 11 moves, the film can be tensioned on the first guide roller 14 and the second guide roller 22. When the film is tensioned, the tension sensor 12 can detect the force exerted on the first guide roller 14 when the film is tensioned. The data detected by the tension sensor 12 can be transmitted to the control panel 15. While the control panel 15 can display the detected data, the control panel 15 can control the first electric push rod 10 to stop pulling the first guide roller 14, preventing the film from breaking or deforming due to excessive tension.

[0036] Please refer to Figures 1 to 3 , start the first driving motor 7, the third electric push rod 23 and the second driving motor 27. By the operation of the first driving motor 7, the unwinding roller 4 and the winding roller 19 can be driven to rotate. When the unwinding roller 4 rotates, it can unwind the film, and the winding roller 19 can wind the film. By the third electric push rod 23, the adjusting frame 24 can be pushed, so that the adjusting frame 24 drives the third guide roller 26 to approach the second guide roller 22. Through the cooperation of the third guide roller 26 and the second guide roller 22, the film can be positioned, making the film stable during transportation. When the third guide roller 26 approaches the second guide roller 22, the second driving motor 27 can drive the third guide roller 26 to rotate, so that the cutting blade 28 driven by the third guide roller 26 rotates, enabling the cutting blade 28 to trim the edge of the film. The film after edge trimming can be wound on the winding roller 19.

[0037] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A material guiding device, comprising a bottom plate (1), characterized in that: It also includes two groups of mounting brackets (9), a first electric push rod (10), a lifting frame (11), a tension sensor (12), a connecting block (13), a first guide roller (14), and a control panel (15); On the top of the bottom plate (1), two groups of mounting brackets (9) are symmetrically and fixedly connected. On the top of the two groups of mounting brackets (9), a first electric push rod (10) is fixedly installed. The telescopic end of the first electric push rod (10) is fixedly installed with a lifting frame (11). On the bottom of the lifting frame (11), two groups of tension sensors (12) for detection are symmetrically and fixedly installed; The tension ends of the two groups of tension sensors (12) are fixedly installed with connecting blocks (13). A first guide roller (14) for tensioning the film is movably installed in the connecting block (13). A control panel (15) is fixedly installed on the side of one group of mounting brackets (9); The first electric push rod (10) and the tension sensor (12) are both electrically connected to the control panel (15).

2. The feeding device according to claim 1, wherein: On the top of the bottom plate (1), a first fixing frame (2) and a second fixing frame (6) are fixedly connected. Positioning blocks (3) are fixedly installed in both the first fixing frame (2) and the second fixing frame (6). A feeding roller (4) is movably installed on the positioning block (3) in the first fixing frame (2), and a winding roller (19) is movably installed on the positioning block (3) in the second fixing frame (6).

3. The feeding device according to claim 2, characterized in that: On the sides of the first fixing frame (2) and the second fixing frame (6), a first driving motor (7) is fixedly installed. A driving gear (8) is installed on the output shaft of the first driving motor (7). Driven gears (5) are fixedly installed on the rotating rods of the feeding roller (4) and the winding roller (19). The driven gears (5) are meshed with the driving gear (8).

4. The feeding device according to claim 3, characterized in that: The first driving motor (7) is electrically connected to the control panel (15).

5. A PE film processing device, comprising the feeding device according to any one of claims 1-4, characterized in that: It also includes a bracket (16) fixedly installed on the top of the bottom plate (1). An installation frame (25) is arranged on the top of the bracket (16). A trimming mechanism for trimming the film is arranged in the installation frame (25).

6. The PE film processing equipment according to claim 5, characterized in that: The trimming mechanism includes a third electric push rod (23), an adjusting frame (24), a second guide roller (22), a third guide roller (26), a second driving motor (27), and a cutting blade (28). The third electric push rod (23) is fixedly installed on the top of the installation frame (25). The adjusting frame (24) is fixedly installed at the telescopic end of the third electric push rod (23). The adjusting frame (24) is movably installed in the installation frame (25). The second guide roller (22) is movably installed in the installation frame (25). The third guide roller (26) is movably installed in the adjusting frame (24).

7. A PE film processing device according to claim 6, characterized in that: The second driving motor (27) is fixedly installed on the side of the adjusting frame (24). The output shaft of the second driving motor (27) is fixedly installed on the rotating rod of the third guide roller (26).

8. A PE film processing device according to claim 7, characterized in that: The cutting blade (28) is fixedly installed on the surface of the third guide roller (26), a cutting avoidance groove (29) corresponding to the cutting blade (28) is formed in the second guide roller (22), and the cutting blade (28) is arranged in the cutting avoidance groove (29).

9. A PE film processing device according to claim 8, characterized in that: A fixed plate (20) is fixedly installed on the top of the bottom plate (1), a second electric push rod (21) is fixedly installed on the side of the fixed plate (20), a guide rail (17) is fixedly installed on the bracket (16), a sliding seat (18) is fixedly installed at the bottom of the installation frame (25), the sliding seat (18) is slidably installed on the guide rail (17), and the telescopic rod of the second electric push rod (21) is fixedly installed on the sliding seat (18).

10. A PE film processing device according to claim 9, characterized in that: The second electric push rod (21), the third electric push rod (23) and the second drive motor (27) are all electrically connected to the control panel (15).

Citation Information

Patent Citations

  • Film guide processing mechanism

    CN211521129U