Crease-resistant winding mechanism for optical film material
By using an insulating box and an electric telescopic rod to adjust the tension roller in the optical film material winding mechanism, combined with pressure sensor monitoring, the problem of wrinkles during the optical film material winding process is solved, and a stable winding effect is achieved.
Patent Information
- Application Number
- CN202422493583.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The existing optical film material winding mechanism is prone to wrinkles during the winding process, mainly because the winding tension is difficult to adjust and is affected by ambient temperature changes.
An optical film material anti-wrinkle winding mechanism is designed, and a closed environment is adopted for insulation box. It is equipped with a winding roller, a guide tube, an electric telescopic rod and a tension roller. The detection member and the U-frame are driven by the electric telescopic rod to adjust the tension roller. Combined with a pressure sensor, the winding tension is monitored and adjusted in real time to avoid the influence of temperature changes.
It effectively avoids folds caused by temperature changes and tension instability during the winding process of optical film, and improves the stability and practicality of winding.
Smart Images

Figure CN223133685U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical film production equipment, in particular to an anti-wrinkle winding mechanism for optical films. Background Technique
[0002] Optical film materials are composed of thin layered media and are a type of optical dielectric material that propagates light beams through interfaces. The application of optical thin films began in the 1930s. Nowadays, optical thin films have been widely used in the fields of optics and optoelectronics technology to manufacture various optical instruments. During the production process of optical films, a winding mechanism is required for winding.
[0003] The existing winding mechanisms for optical films mainly have the following drawbacks during use: wrinkles are likely to occur during the winding process of optical films. The main reasons are that it is difficult to adjust the winding tension and optical films are easily affected by changes in environmental temperature. Therefore, there is room for improvement. Content of the Utility Model
[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technologies.
[0005] For this reason, the technical solution adopted by the utility model is as follows: an anti-wrinkle winding mechanism for optical films, including: a main body mechanism, the main body mechanism includes a heat preservation box body, a sealing door hinged on both sides of the heat preservation box body, a winding roller rotatably installed in the inner cavity of the heat preservation box body, guide pipes symmetrically installed in the inner cavity of the heat preservation box body, electric telescopic rods symmetrically fixed at the top end of the heat preservation box body and extending into the heat preservation box body, a detection piece fixed at the bottom end of the electric telescopic rod, a U-shaped frame hung on the detection piece, and a tension roller rotatably installed on the U-shaped frame.
[0006] In a preferred example of the utility model, it can be further configured as: the detection piece includes a support rod fixed at the end of the electric telescopic rod, T-shaped hanging plates symmetrically fixed at both ends of the support rod and passing through the U-shaped frame, and a pressure sensor installed on the T-shaped hanging plates.
[0007] In a preferred example of the utility model, it can be further configured as: the top end of the pressure sensor is attached to the inner side surface of the U-shaped frame.
[0008] In a preferred example of the utility model, it can be further configured as: round rods are symmetrically fixed at the top end of the support rod, and the round rods movably pass through the heat preservation box body and extend out.
[0009] In a preferred example of the utility model, it can be further configured as: a feed port is opened on the sealing door on one side close to the guide roller.
[0010] By adopting the above technical solution, the beneficial effects obtained by the utility model are as follows:
[0011] 1. In the present utility model, a heat preservation box body is provided, and components such as a winding roller, a guiding roller, and a tension roller are all arranged inside the heat preservation box body to reduce the influence of the external environmental temperature, avoid the optical film material from expanding and contracting due to the environmental temperature during the winding process and generating wrinkles, and increase the practical performance.
[0012] 2. In the present utility model, an electric telescopic rod extending into the inner cavity of the heat preservation box body is installed at the top of the heat preservation box body, and a detection piece is installed at the end of the electric telescopic rod. A U-shaped frame is hung on the detection piece, and the tension roller is rotatably installed on the U-shaped frame. Through the above settings, when the optical film material is wound, it passes through the tension roller. At this time, the electric telescopic rod drives the detection piece to move, and the movement of the detection piece drives the tension roller to move through the U-shaped frame to adjust the winding tension of the optical film material. At the same time, the detection piece can monitor the winding tension of the optical film material in real time, ensure the stability of the winding tension of the optical film material, avoid the optical film material from generating wrinkles due to tension changes during the winding process, and further increase the practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a schematic structural diagram of the present utility model;
[0014] Figure 2 is a schematic cross-sectional view of the present utility model;
[0015] Figure 3 is a schematic diagram of a partial structure of the present utility model;
[0016] Figure 4 is a schematic exploded view of a partial structure of the present utility model.
[0017] REFERENCE NUMERALS:
[0018] 100, main body mechanism; 110, heat preservation box body; 120, sealing door; 121, feeding port; 130, winding roller; 140, guiding roller; 150, electric telescopic rod; 160, detection piece; 161, support rod; 1611, round rod; 162, T-shaped hanging plate; 163, pressure sensor; 170, U-shaped frame; 180, tension roller. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] In order to make the purpose, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the specific embodiments and with reference to the accompanying drawings. It should be noted that, without conflict, the embodiments of the present utility model and the features in the embodiments can be combined with each other.
[0020] The following describes some embodiments of the present utility model with reference to the accompanying drawings.
[0021] Embodiment 1:
[0022] Combined with Figures 1-4As shown in the figure, this embodiment provides an anti-wrinkle winding mechanism for an optical film material, including: a main body mechanism 100.
[0023] Among them, the main body mechanism 100 includes a heat preservation box body 110, a sealing door 120 hinged on both sides of the heat preservation box body 110, a winding roller 130 rotatably installed in the inner cavity of the heat preservation box body 110, guide pipes symmetrically installed in the inner cavity of the heat preservation box body 110, electric telescopic rods 150 symmetrically fixed at the top of the heat preservation box body 110 and extending into the heat preservation box body 110, a detection piece 160 fixed at the bottom end of the electric telescopic rod 150, a U-shaped frame 170 hung on the detection piece 160, and a tension roller 180 rotatably installed on the U-shaped frame 170.
[0024] The heat preservation box body 110 is made of heat preservation materials and is used to install other components. The sealing door 120 is hinged on the heat preservation box body 110, and together with the heat preservation box body 110, it forms a closed environment, isolating it from the external environment, which can avoid the situation that the optical film material expands and contracts due to the temperature change of the external environment during winding and generates wrinkles.
[0025] The winding roller 130 is used to collect the optical film material, and two guide rollers 140 are provided for guiding the optical film material.
[0026] The electric telescopic rod 150 is used to install the detection piece 160 and drive the detection piece 160 to move up and down. The detection piece 160 includes a support rod 161 fixed at the end of the electric telescopic rod 150, T-shaped hanging plates 162 symmetrically fixed at both ends of the support rod 161 and passing through the U-shaped frame 170, and a pressure sensor 163 installed on the T-shaped hanging plate 162. The support rod 161 is used to install the T-shaped hanging plate 162, and the T-shaped hanging plate 162 is used to hang the U-shaped frame 170 to ensure the stability of the U-shaped frame 170. The bottom end of the pressure sensor 163 is fixed on the T-shaped hanging plate 162, and the top end is in close contact with the inner side of the U-shaped frame 170. Through the above settings, the electric telescopic rod 150 drives the support rod 161 to move, the support rod 161 drives the T-shaped hanging plate 162 to move, and the T-shaped hanging plate 162 drives the U-shaped frame 170 to move, that is, drives the tension roller 180 to move to adjust the winding tension of the optical film material.
[0027] In addition, when the detection piece 160 drives the U-shaped frame 170 to move up, the greater the tension of the optical film material, and at this time, the greater the pressure value detected by the pressure sensor 163. On the contrary, when the detection piece 160 drives the U-shaped frame 170 to move down, the smaller the tension of the optical film material, and at this time, the smaller the pressure value detected by the pressure sensor 163.
[0028] Round rods 1611 are symmetrically fixed at the top end of the support rod 161, and the round rods 1611 movably pass through the heat preservation box body 110 and extend out, which are used to limit the movement of the support rod 161 and ensure the stability of the support rod 161 during movement.
[0029] Working principle and usage process of the present utility model: During use, the optical film material is wound around the guiding tube on one side, then around the tension roller 180, and then around the guiding tube on the other side and wound on the winding roller 130. At this time, the winding roller 130 rotates to wind the optical film material. The tension during the winding of the optical film material drives the tension roller 180 to move downward. The downward movement of the tension roller 180 drives the U-shaped frame 170 to move downward. The pressure sensor 163 monitors the downward pressure of the U-shaped frame 170 in real time. When the monitored value is different from the set value, the electric telescopic rod 150 is started. The start of the electric telescopic rod 150 drives the support rod 161 to move. The movement of the support rod 161 drives the U-shaped frame 170 to move through the T-shaped hanging plate 162. The movement of the U-shaped frame 170 drives the tension roller 180 to move, adjusting the winding tension of the optical film material. In addition, the setting of the heat preservation box body 110 and the sealing door 120 can isolate the environment inside the heat preservation box body 110 from the outside world, avoiding the optical film material from wrinkling due to the thermal expansion and contraction caused by the change of the outside environmental temperature and optical friction.
[0030] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.
Claims
1. An anti-wrinkle winding mechanism for an optical film material, comprising: Main body mechanism (100), characterized in that the main body mechanism (100) includes a heat preservation box body (110), a sealing door (120) hinged and installed on both sides of the heat preservation box body (110), a winding roller (130) rotatably installed in the inner cavity of the heat preservation box body (110), guide pipes symmetrically installed in the inner cavity of the heat preservation box body (110), electric telescopic rods (150) symmetrically fixed at the top of the heat preservation box body (110) and extending into the heat preservation box body (110), a detection piece (160) fixed at the bottom end of the electric telescopic rod (150), a U-shaped frame (170) hung on the detection piece (160), and a tension roller (180) rotatably installed on the U-shaped frame (170).
2. The anti-wrinkle winding mechanism for an optical film material according to claim 1, characterized in that, The detection piece (160) includes a support rod (161) fixed at the end of the electric telescopic rod (150), T-shaped hanging plates (162) symmetrically fixed at both ends of the support rod (161) and passing through the U-shaped frame (170), and a pressure sensor (163) installed on the T-shaped hanging plate (162).
3. An anti-wrinkle winding mechanism for an optical film material according to claim 2, characterized in that, The top end of the pressure sensor (163) is attached to the inner side surface of the U-shaped frame (170).
4. An anti-wrinkle winding mechanism for an optical film material according to claim 2, characterized in that Round rods (1611) are symmetrically fixed at the top end of the support rod (161), and the round rods (1611) movably pass through the heat preservation box body (110) and extend out.
5. The anti-wrinkle winding mechanism for an optical film material according to claim 1, characterized in that, A feed inlet (121) is opened on the sealing door (120) on the side close to the guide roller (140).