Pay-off rack of stranding machine

By designing the wire-release frame of the rotating mechanism and the limiting mechanism, the eccentric motion problem caused by the non-coin overlap between the wire-release roller is solved, and the stable fixation of the wire-release disk and the normal operation of the wire-release machine are achieved.

CN223133720UActive Publication Date: 2025-07-22ZHANGJIAGANG SANFENG MECHANICAL & ELECTRICAL DEV
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Patent Information

Application Number
CN202422203229.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-07-22
Estimated Expiration
2034-09-09

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Abstract

The utility model relates to the technical field of stranding machines, in particular to a pay-off rack of a stranding machine, which comprises a pay-off rack body used for placing a plurality of wire coils, a cavity is arranged in the pay-off rack body, and a rotating mechanism is arranged in the pay-off rack body and used for driving the wire coils to rotate. The rotating mechanism comprises a plurality of round rollers which are distributed at equal intervals and rotate in a manner of penetrating through the pay-off rack body, each round roller is of a tubular structure, a plurality of through holes are annularly formed in the two ends of the outer wall of each round roller in an equal-angle penetrating manner, and a plurality of insertion blocks which slide in a manner of penetrating through the through holes in the corresponding positions are annularly arranged at the two ends of the interior of each round roller in an equal-angle manner. According to the wire coil fixing device, the multiple inserting blocks at the corresponding positions can stretch out of the interior of the round roller at the corresponding positions through the opening assemblies, so that the wire coil can be fixed, the axis of the wire coil can coincide with the axis of the round roller, and the wire coil can be prevented from jumping due to deviation from the axis of the round roller in the rotating process.
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Description

Technical Field

[0001] The utility model relates to the technical field of stranding machines, in particular to a wire pay-off rack of a stranding machine. Background Technique

[0002] A stranding machine is a device used to twist multiple metal wires (such as copper wires, aluminum wires) or non-metal wires (such as plastic wires, fiber wires) together according to certain rules, and is widely used in industries such as cable manufacturing, electronic wire harness processing, and rope manufacturing. In order to twist the conductors tightly and orderly into one strand, before stranding, the stranding machine needs to make the conductors have a certain tension through the cooperation of a wire pay-off rack.

[0003] Currently, the existing wire pay-off racks usually have wire pay-off rollers. In order to facilitate inserting wire reels of different sizes onto the wire pay-off rollers, the wire pay-off rollers are usually relatively thin, which may cause the center line of the wire reel to be difficult to coincide with the center of the wire pay-off roller, resulting in the wire reel making an eccentric movement during the process of rotating and paying off the wire, and thus the wire reel will vibrate when paying off the wire, making the wire sometimes too tight and sometimes too loose, causing it difficult for the stranding machine to twist multiple wires tightly and orderly into one strand. Although the wire reel can be fixed on the wire pay-off roller with larger bolts, during the process of paying off the wire, the metal wire may be wound around the bolts, resulting in the breakage of the metal wire. Content of the Utility Model

[0004] The purpose of the utility model is to provide a wire pay-off rack of a stranding machine to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A wire pay-off rack of a stranding machine, comprising:

[0007] A wire pay-off rack body for placing multiple wire reels, and a chamber is opened inside the wire pay-off rack body;

[0008] A rotating mechanism is arranged inside the wire pay-off rack body and is used to drive the wire reel to rotate. The rotating mechanism includes a plurality of round rollers that are equally spaced and penetrate and rotate through the wire pay-off rack body. The round roller is a tubular structure, and a plurality of through holes are annularly and equally angularly penetrated and opened at both ends of the outer wall of the round roller. A plurality of insertion blocks that penetrate and slide through the through holes at the corresponding positions are annularly and equally angularly arranged at both ends inside the round roller. At both ends inside the round roller, a spreading component is arranged for spreading the plurality of insertion blocks at the corresponding positions;

[0009] A limiting mechanism is arranged on one side of the wire pay-off rack body for limiting the rotating mechanism.

[0010] Furthermore: One side surface of the insertion block is fixedly connected with a connection block, and two ends of one side surface of the connection block are fixedly connected with a second spring between the inner wall of the round roller respectively. The spreading component includes:

[0011] The extrusion block slides inside the corresponding circular roller at the corresponding position;

[0012] The cylindrical block is fixedly connected to the end of the extrusion block;

[0013] The bolt is rotatably connected to the end face of the extrusion block at the corresponding position and is screwed through the end of the circular roller.

[0014] Furthermore, one side surface of the two extrusion blocks facing each other is a conical structure, and the diameter of the cylindrical block is smaller than that of the extrusion block.

[0015] Furthermore, a worm gear is fixedly connected to the outer wall of the circular roller inside the chamber, a worm that meshes with a plurality of worm gears is rotatably connected between the two opposite side surfaces inside the chamber, a motor is fixedly connected to one side surface of the wire pay-off frame body, and the output end of the motor penetrates through the inner side surface of the chamber and is fixedly connected to the worm.

[0016] Furthermore, a fixed block is fixedly connected to one side surface of the wire pay-off frame body, one end of the worm penetrates through the side surface of the wire pay-off frame body and is fixedly connected to a gear, and the limiting mechanism includes:

[0017] The electric push rod is fixedly connected to the bottom surface of the fixed block;

[0018] The arc-shaped block is fixedly connected to the output end of the electric push rod, and a plurality of teeth that are engaged with the gear are fixedly connected to the inner wall of the arc-shaped block at equal intervals.

[0019] Furthermore, a rectangular frame is fixedly connected to one side surface of the wire pay-off frame body, a sliding rod is fixedly connected between the two short side surfaces inside the rectangular frame, and a slider fixed to the arc-shaped block slides through the outer wall of the sliding rod.

[0020] Furthermore, a plurality of fixing plates are fixedly connected to one side surface of the wire pay-off frame body and are equally spaced above the circular roller. A square rod slides through the top surface of the fixing plate. The bottom end of the square rod is fixedly connected to a moving block. A fixed seat is fixedly connected to the bottom surface of the moving block. A pulley is rotatably connected inside the fixed seat. A first spring is fixedly connected between the moving block and the fixing plate at the corresponding position. A limiting block is fixedly connected to the top end of the square rod.

[0021] Compared with the prior art, the beneficial effects of the present utility model are:

[0022] Through the spreading component, the device can extend a plurality of inserting blocks at the corresponding position out of the inside of the circular roller at the corresponding position, so that the wire reel can be fixed, and the axis of the wire reel can be made to coincide with the axis of the circular roller, which can prevent the wire reel from jumping due to deviating from the axis of the circular roller during rotation. Description of the Drawings

[0023] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0024] Figure 2 is a schematic diagram of the wire reel body in the present utility model;

[0025] Figure 3 is an enlarged view at position A in the present utility model;

[0026] Figure 4 is a schematic diagram of the structure of the rotating mechanism in the present utility model;

[0027] Figure 5 is a schematic diagram of the round roller in the present utility model;

[0028] Figure 6 is a schematic diagram of the structure of the limiting mechanism in the present utility model.

[0029] In the figure: 1. Wire reel body; 11. Chamber; 12. Fixed plate; 13. Square rod; 14. Moving block; 15. Fixed seat; 16. Pulley; 17. First spring; 18. Limiting block; 19. Fixed block; 2. Rotating mechanism; 21. Round roller; 211. Through hole; 212. Insert block; 213. Second spring; 214. Bolt; 215. Extrusion block; 216. Cylindrical block; 22. Worm gear; 23. Worm; 24. Motor; 25. Gear; 3. Limiting mechanism; 31. Electric push rod; 32. Arc-shaped block; 33. Teeth; 34. Rectangular frame; 35. Slide bar; 36. Slide block. Specific embodiments

[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0031] Please refer to Figures 1 to 6, in the embodiment of the present utility model, a wire pay-off frame of a stranding machine includes a wire pay-off frame body 1 for placing a plurality of wire reels. A chamber 11 is formed inside the wire pay-off frame body 1. A rotating mechanism 2 is arranged inside the wire pay-off frame body 1 for driving the wire reels to rotate. The rotating mechanism 2 includes a plurality of round rollers 21 that are equally spaced and rotatably penetrate through the wire pay-off frame body 1. The round roller 21 is a tubular structure. A plurality of through holes 211 are annularly and equally angularly formed at both ends of the outer wall of the round roller 21. At both ends of the inside of the round roller 21, a plurality of insertion blocks 212 that slide through the through holes 211 at the corresponding positions are annularly and equally angularly arranged. At both ends of the inside of the round roller 21, a spreading component is provided for spreading the plurality of insertion blocks 212 at the corresponding positions. A limiting mechanism 3 is arranged on one side of the wire pay-off frame body 1 for limiting the rotating mechanism 2.

[0032] Specifically, first, the wire reel is sleeved on the round roller 21, and then the plurality of insertion blocks 212 at the corresponding positions are spread by the spreading component, so that the insertion blocks 212 pass through the through holes 211 at the corresponding positions and are in close contact with the inner wall of the wire reel, making the axis of the wire reel coincide with the axis of the round roller 21 at the corresponding position. Then, by rotating the round roller 21, the metal wire on the wire reel can be released, and the end of the released metal wire is passed through the stranding machine. Through the pulling force of the stranding machine and the rotation of the round roller 21, multiple strands of metal wire can be stranded together. This device can make the plurality of insertion blocks 212 at the corresponding positions extend out from the inside of the round roller 21 at the corresponding position through the spreading component, so that the wire reel can be fixed, and the axis of the wire reel can also be made to coincide with the axis of the round roller 21, preventing the wire reel from jumping due to deviation from the axis of the round roller 21 during rotation.

[0033] Embodiment 1

[0034] As Figure 4 and Figure 5 shown, in this embodiment, a connecting block is fixedly connected to one side surface of the insertion block 212. Springs two 213 are fixedly connected between both ends of one side surface of the connecting block and the inner wall of the round roller 21. The spreading component includes a pressing block 215. The pressing block 215 is located inside the round roller 21 at the corresponding position and is slidably connected to the inner wall of the round roller 21. A cylindrical block 216 is fixedly connected to the end of the pressing block 215. A bolt 214 is rotatably connected to the end surface of the pressing block 215 at the corresponding position and is screwed through the end of the round roller 21. The opposite side surfaces of the two pressing blocks 215 are conical structures. The diameter of the cylindrical block 216 is smaller than the diameter of the pressing block 215. A worm gear 22 is fixedly connected to the outer wall of the round roller 21 located inside the chamber 11. A worm 23 that meshes with the plurality of worm gears 22 is rotatably connected between the opposite side surfaces inside the chamber 11. A motor 24 is fixedly connected to one side surface of the wire pay-off frame body 1. The output end of the motor 24 penetrates through the inner side surface of the chamber 11 and is fixedly connected to the worm 23.

[0035] In this embodiment, the corresponding extrusion block 215 can be moved by rotating the bolt 214. Since the diameter of the extrusion block 215 is larger than the diameter of the cylindrical block 216, when the extrusion block 215 moves to the multiple plug blocks 212 at the corresponding positions, the multiple plug blocks 212 can be spread open, thereby fixing the wire drum and aligning the axis of the wire drum with the axis of the round roller 21 at the corresponding position. The worm 23 can drive the multiple worm gears 22 to rotate through the drive of the motor 24, and the rotating worm gear 22 can cause the wire drum to release the metal wire.

[0036] Embodiment 2

[0037] like Figure 6 As shown, in the present embodiment, a fixed block 19 is fixedly connected to one side of the pay-off frame body 1, one end of the worm 23 passes through the side of the pay-off frame body 1 and is fixedly connected to a gear 25, the limiting mechanism 3 includes an electric push rod 31, the electric push rod 31 is fixedly connected to the bottom surface of the fixed block 19, an arc block 32 is fixedly connected to the output end of the electric push rod 31, a plurality of latching teeth 33 engaged with the gear 25 are fixedly connected to the inner wall of the arc block 32 at equal intervals, a rectangular frame 34 is fixedly connected to one side of the pay-off frame body 1, a sliding rod 35 is fixedly connected between the two short side surfaces inside the rectangular frame 34, and a sliding block 36 fixed to the arc block 32 is slidably passed through the outer wall of the sliding rod 35.

[0038] In this embodiment, when the motor 24 is started, the electric push rod 31 is started to drive the arc block 32 to move upward, so that the gear 25 is disengaged from the multiple locking teeth 33. When the motor 24 stops, in order to prevent the worm 23 from rotating due to external factors, the electric push rod 31 can be started to drive the arc block 32 to move downward, so that the gear 25 is engaged with the multiple locking teeth 33, thereby preventing the worm 23 from rotating due to external factors.

[0039] Embodiment 3

[0040] like Figure 2 and Figure 3 As shown, in the present embodiment, a plurality of fixed plates 12 are fixedly connected at equal intervals on one side of the pay-off frame body 1 and located above the round roller 21, a square rod 13 slides through the top surface of the fixed plate 12, a moving block 14 is fixedly connected to the bottom end of the square rod 13, a fixed seat 15 is fixedly connected to the bottom surface of the moving block 14, a pulley 16 is rotatably connected inside the fixed seat 15, a spring 17 is fixedly connected between the moving block 14 and the fixed plate 12 at the corresponding position, and a limiting block 18 is fixedly connected to the top end of the square rod 13.

[0041] In this embodiment, the end of the metal wire on the wire drum is passed through the pulley 16 at the corresponding position, and then the metal wire can be straightened by the elastic action of the spring 17.

[0042] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

[0043] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. Pay-off stand of a stranding machine, characterized in that, Including: A wire reel stand body (1) for placing a plurality of wire reels, and a chamber (11) is provided inside the wire reel stand body (1); A rotating mechanism (2) is arranged inside the wire reel stand body (1) for driving the wire reel to rotate. The rotating mechanism (2) includes a plurality of round rollers (21) evenly distributed at equal intervals and rotatably penetrating through the wire reel stand body (1). The round roller (21) is of a tubular structure, and a plurality of through holes (211) are annularly and equally angularly penetrated through both ends of the outer wall of the round roller (21). A plurality of insertion blocks (212) that slide through the through holes (211) at corresponding positions are annularly and equally angularly arranged at both ends inside the round roller (21). At both ends inside the round roller (21), a spreading component is provided for spreading the plurality of insertion blocks (212) at corresponding positions; A limiting mechanism (3) is arranged on one side of the wire reel stand body (1) for limiting the rotating mechanism (2).

2. The pay-off stand of the stranding machine according to claim 1, wherein, A connecting block is fixedly connected to one side surface of the insertion block (212), and two ends of one side surface of the connecting block are fixedly connected to the inner wall of the round roller (21) by two springs (213). The spreading component includes: A pressing block (215) that slides inside the round roller (21) at the corresponding position; A cylindrical block (216) fixedly connected to the end of the pressing block (215); A bolt (214) rotatably connected to the end surface of the pressing block (215) at the corresponding position and threadedly engaged with the end of the round roller (21).

3. The pay-off stand of the stranding machine according to claim 2, wherein, The opposite side surfaces of the two pressing blocks (215) are of a conical structure, and the diameter of the cylindrical block (216) is smaller than the diameter of the pressing block (215).

4. The pay-off stand of the stranding machine according to claim 3, characterized in that, A worm gear (22) is fixedly connected to the outer wall of the round roller (21) located inside the chamber (11). A worm (23) that meshes with a plurality of worm gears (22) is rotatably connected between the opposite side surfaces inside the chamber (11). A motor (24) is fixedly connected to one side surface of the wire reel stand body (1), and the output end of the motor (24) penetrates through the inner side surface of the chamber (11) and is fixedly connected to the worm (23).

5. The pay-off stand of the stranding machine according to claim 4, characterized in that, A fixed block (19) is fixedly connected to one side surface of the wire reel stand body (1). One end of the worm (23) penetrates through the side surface of the wire reel stand body (1) and is fixedly connected to a gear (25). The limiting mechanism (3) includes: An electric push rod (31) fixedly connected to the bottom surface of the fixed block (19); An arc-shaped block (32) fixedly connected to the output end of the electric push rod (31). A plurality of teeth (33) that are engaged with the gear (25) are fixedly connected to the inner wall of the arc-shaped block (32) at equal intervals.

6. The pay-off frame of the stranding machine according to claim 5, wherein, A rectangular frame (34) is fixedly connected to one side surface of the wire reel stand body (1). A slide rod (35) is fixedly connected between the two short side surfaces inside the rectangular frame (34). A slider (36) fixed to the arc-shaped block (32) slides through the outer wall of the slide rod (35).

7. The pay-off frame of the stranding machine according to claim 6, characterized in that, On one side of the wire pay-off rack body (1) and above the circular roller (21), a plurality of fixing plates (12) are fixedly connected at equal intervals. A square rod (13) penetrates and slides through the top surface of the fixing plate (12). The bottom end of the square rod (13) is fixedly connected with a moving block (14). The bottom surface of the moving block (14) is fixedly connected with a fixing seat (15). A pulley (16) is rotatably connected inside the fixing seat (15). A first spring (17) is fixedly connected between the moving block (14) and the fixing plate (12) at the corresponding position. The top end of the square rod (13) is fixedly connected with a limiting block (18).