Cable interconversion reversion device
By designing the conversion equipment in the cable, the automatic reversal of the cable is achieved by using the loading, pulling and turning mechanisms, the problems of low cable turnover efficiency and position deviation are solved, and the processing efficiency and automation are improved.
Patent Information
- Application Number
- CN202422525136.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-17
AI Technical Summary
During the cable processing process, the turnover operation requires manual intervention, which is inefficient and prone to position deviations, affecting subsequent processing.
The conversion equipment in cables is designed, including a carrier mechanism, a wire extraction mechanism, a turnover mechanism and a load discharge mechanism. It realizes automatic cable reversal through multi-station clamping and rotating mechanisms, and uses components such as cylinder jaws and rotating cylinders for efficient clamping and conversion.
The cable turnover process is automated, efficiency is improved, human error is reduced, and subsequent processing is smooth.
Smart Images

Figure CN223133722U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable processing devices, and particularly relates to a cable conversion and turning device. Background Art
[0002] During the processing of cables such as connecting cables, multiple sets of devices need to cooperate. For example, when installing a cable end junction box, etc., after assembling one end of the cable, when transporting it to the next processing device, it often needs to turn around to facilitate the processing of the other end of the cable. This turning process is often manually operated, with low efficiency, and the turning position is prone to deviation due to human factors, affecting subsequent operations, which needs to be improved. Content of the Utility Model
[0003] To solve the above at least one technical defect, the utility model provides the following technical solutions:
[0004] This application document discloses a cable conversion and turning device, including a carrying mechanism, a wire drawing mechanism, a turning mechanism, and a carrying and discharging mechanism;
[0005] The wire drawing mechanism includes a first displacement mechanism and a first clamping mechanism at its mobile end. The position of the first clamping mechanism is adjusted by the first displacement mechanism, and the material conveyed by the carrying mechanism is clamped by the first clamping mechanism and the position of the material is adjusted by the first displacement mechanism;
[0006] Along the conveying direction of the carrying mechanism, the carrying and discharging mechanism is behind the wire drawing mechanism. The carrying and discharging mechanism includes a second displacement mechanism and a second clamping mechanism and a third clamping mechanism arranged at intervals at its mobile end. The material conveyed by the carrying mechanism is clamped by the second clamping mechanism and conveyed to the turning mechanism by the second displacement mechanism;
[0007] The turning mechanism includes a first lifting mechanism, a rotating mechanism, and a fourth clamping mechanism. The rotating mechanism is arranged at the mobile end of the first lifting mechanism, and the fourth clamping mechanism is arranged at the output end of the rotating mechanism. The up and down position of the rotating mechanism is adjusted by the first lifting mechanism, the material conveyed by the second clamping mechanism in the carrying and discharging mechanism is clamped by the fourth clamping mechanism, and is turned around by the rotating mechanism;
[0008] The material at the fourth clamping mechanism is clamped by the third clamping mechanism in the carrying and discharging mechanism and moved to a predetermined position by the second displacement mechanism.
[0009] This application designs a cable commutation device that uses a conveying mechanism to feed the cable. When the cable is conveyed to the wire drawing mechanism station, the clamping mechanism 1 of the wire drawing mechanism clamps the cable at the conveying mechanism, and the displacement mechanism 1 adjusts the position of the cable. After the adjustment is completed, the conveying mechanism continues to move forward to the conveying and discharging station, where the clamping mechanism 2 clamps the cable at the conveying mechanism and conveys it to the turning mechanism station through the displacement mechanism 2. The lifting mechanism 1 adjusts the position of the rotating mechanism to synchronously adjust the position of the clamping mechanism 4. The clamping mechanism 4 clamps the cable at the clamping mechanism 2, and the rotating mechanism starts to turn around. Then, the clamping mechanism 3 clamps and conveys it to a predetermined position, such as the next processing machine, through the displacement mechanism 2. This method has a high degree of automation and high efficiency.
[0010] Further, the clamping mechanism 3 includes a lifting mechanism 2, a horizontal displacement mechanism, a jaw mechanism 1, and a jaw mechanism 2. The horizontal displacement mechanism is arranged at the mobile end of the lifting mechanism 2, and the jaw mechanism 1 is arranged at the mobile end of the horizontal displacement mechanism. The jaw mechanism 2 is arranged on the horizontal displacement mechanism and is arranged in parallel with the jaw mechanism 1. The jaw mechanism 1 and the jaw mechanism 2 clamp the material at the turning mechanism arranged in parallel. The horizontal displacement mechanism adjusts the horizontal distance between the jaw 1 and the jaw mechanism 2, and the lifting mechanism adjusts the up and down position of the horizontal displacement mechanism.
[0011] In this solution, a multi-station method is used to clamp the cable to improve efficiency. The horizontal distance between the jaw mechanism 1 and the jaw mechanism 2 can be adjusted according to the requirements of the next processing machine through the horizontal displacement mechanism. The lifting mechanism 2 is used to adjust the position of the corresponding jaw mechanism to facilitate clamping the cable at the turning mechanism and feeding it to the predetermined position of the next processing device, which is convenient for use.
[0012] Further, a bracket is arranged on the mobile end of the displacement mechanism 2. The bracket includes a connected transverse part and a longitudinal part, and the transverse part is connected to the mobile end of the displacement mechanism 2. The clamping mechanism 2 is arranged at the lower part of the longitudinal part, and the lifting mechanism 2 is arranged at the transverse part and is spaced a predetermined distance from the longitudinal part. This configuration of the bracket facilitates the installation of the clamping mechanism 2 and the clamping mechanism 3. For the distance between the lifting mechanism 2 and the longitudinal part, when the clamping mechanism 3 is in the turning station, the clamping mechanism 2 is synchronously in the conveying mechanism station. After the clamping mechanism 3 clamps the turned cable and moves it forward to the predetermined position, the clamping mechanism 2 is synchronously in the turning mechanism station for feeding, further improving the efficiency.
[0013] Further, both the displacement mechanism 1 and the displacement mechanism 2 are linear reciprocating types, and the clamping mechanism 2, the jaw mechanism 1, the jaw mechanism 2, and the clamping mechanism 1 are all cylinder jaw types, which is convenient for procurement, maintenance, and replacement.
[0014] Further, a first support plate is fixed on the moving end of the first shifting mechanism. The first clamping mechanism is arranged at intervals along the shifting direction of the carrying mechanism on the bottom surface of the first support plate. Adding the first support plate facilitates the arrangement of multiple groups of the first clamping mechanism and helps improve efficiency.
[0015] Further, the carrying mechanism includes a third shifting mechanism and a fifth clamping mechanism. The third shifting mechanism is of a linear reciprocating type, and a second support plate is arranged at its moving end. The fifth clamping mechanism is arranged at intervals along the shifting direction of the third shifting mechanism on the second support plate. Adding the second support plate facilitates the arrangement of multiple groups of the fifth clamping mechanism and helps improve efficiency.
[0016] Further, a wire supporting mechanism is further included. The wire supporting mechanism is arranged on the other side of the carrying mechanism along the moving direction of the first clamping mechanism. The wire supporting mechanism is of a cylinder gripper type, and a sliding groove for the material to slide is formed between the two grippers when they are combined. The sliding groove extends along the moving direction of the first clamping mechanism. Constrained by the sliding groove for the wire, the phenomenon of the wire moving randomly is reduced, and the operation stability is improved.
[0017] Further, a frame is further included. The carrying mechanism, the wire drawing mechanism, and the carrying and discharging mechanism are arranged on the frame. Adding the mechanism facilitates the centralized arrangement of each functional mechanism, convenient for transportation and installation in the workshop. For the turning mechanism, it can be arranged on the frame according to requirements, or independently of the frame, or under multiple groups of turning mechanisms, with some arranged on the frame and some arranged outside the frame.
[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0019] 1. The present utility model designs a cable conversion and turning device, which realizes the conversion and turning of the cable under the cooperation of the multi-functional mechanism, facilitating subsequent processing. This device has a high degree of automation and high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0021] Figure 1 It is the overall structural schematic diagram of the cable conversion and turning device in Embodiment 1;
[0022] Figure 2 It is the placement structural schematic diagram of each functional mechanism in Embodiment 1;
[0023] Figure 3 It is the structural schematic diagram of the carrying mechanism in Embodiment 1;
[0024] Figure 4 It is a schematic diagram of the placement structure of the present carrier mechanism and the wire supporting mechanism in Embodiment 1;
[0025] Figure 5 It is a schematic diagram of the structure of the present wire drawing mechanism in Embodiment 1;
[0026] Figure 6 It is a schematic diagram of the structure of the present turning mechanism in Embodiment 1;
[0027] Figure 7 It is a schematic diagram of the structure of the present carrier discharging in Embodiment 1;
[0028] Among them, the reference numerals are:
[0029] 1. Carrier mechanism; 2. Wire drawing mechanism; 3. Carrier discharging mechanism; 4. Turning mechanism; 5. Wire supporting mechanism; 6. Frame; 10. Shifting mechanism three; 11. Support plate two; 12. Clamping mechanism five; 21. Shifting mechanism one; 22. Support plate one; 23. Clamping mechanism one; 31. Shifting mechanism two; 32. Bracket; 33. Clamping mechanism two; 34. Clamping mechanism three; 41. Lifting mechanism one; 42. Rotating mechanism; 43. Clamping mechanism four; 51. Cylinder jaw; 52. Chute; 321. Horizontal part; 322. Longitudinal part; 341. Lifting mechanism two; 342. Horizontal shifting mechanism; 343. Jaw mechanism two; 344. Jaw mechanism one. Detailed implementation manners
[0030] The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0031] Embodiment 1
[0032] As Figure 1 , Figure 2 shown, in this example, the cable conversion and steering device includes a carrier mechanism 1, a wire drawing mechanism 2, a turning mechanism 4, a carrier discharging mechanism 3 and a frame 6. The frame adopts a common box configuration. The carrier mechanism 1 and the wire drawing mechanism 2 are installed in the upper chamber of the box. An inlet and an outlet are reserved at the opposite sides of the frame 6 along the conveying direction of the carrier mechanism 1.
[0033] In this example, the carrier mechanism is mainly used to convey wire harnesses, and a common linear reciprocating type can be selected according to requirements, such as a lead screw shifting type, a belt slide type, a multi-stroke cylinder or hydraulic cylinder type, etc. In this example, the lead screw shifting type is taken as an example for display. The carrier mechanism 1 includes a shifting mechanism three 10 and a clamping mechanism five 12. The shifting mechanism three is a lead screw shifting mechanism. A support plate two 11 is fixed at the moving end of the lead screw shifting mechanism. The clamping mechanism five 12 is installed at intervals along the shifting direction of the shifting mechanism three 10 on the support plate two 11. The clamping mechanism five is a common cylinder jaw type. As Figure 3As shown, multiple sets of clamping mechanisms five 12 are longitudinally installed at intervals on the top surface of the second support plate 11, with their jaws facing upward to facilitate clamping of cables and the like.
[0034] As Figure 2 , Figure 5 shown, in this example, the wire drawing mechanism 2 includes a first displacement mechanism 21 and the clamping mechanism one 23 at its mobile end. The position of the clamping mechanism one is adjusted by the first displacement mechanism 21. The material conveyed at the conveying mechanism 1 is clamped by the clamping mechanism one 23, and the position of the material is adjusted by the first displacement mechanism 21. Among them, the first displacement mechanism also adopts a linear reciprocating type, such as the common lead screw displacement type, belt slide type, multi-stroke cylinder or hydraulic cylinder type, etc. In this example, the first displacement mechanism is shown taking the lead screw displacement type as an example. The first displacement mechanism 21 is located above the conveying mechanism 1. A first support plate 22 is fixed at the mobile end of the first displacement mechanism 21. Multiple sets of clamping mechanisms one 23 are installed at intervals along the displacement direction of the conveying mechanism 1 on the bottom surface of the first support plate 22. The clamping mechanism one is of the common cylinder jaw type. Vertically, the jaw end of the clamping mechanism one 23 is lower than the jaw end of the clamping mechanism five 12 in the conveying mechanism 1 (when the second displacement mechanism is a two-axis or three-axis displacement type, the jaw end of the clamping mechanism one does not have to be lower than the jaw end of the clamping mechanism five at the initial position, and clamping can be satisfied through position adjustment). After the clamping mechanism five in the conveying mechanism clamps the cable to the predetermined station, the jaws of the clamping mechanism one clamp the end of the cable. The clamping mechanism five releases the clamping, and the first displacement mechanism moves in a direction away from the side of the conveying mechanism to draw the cable to a suitable position. Then, the clamping mechanism five clamps the cable again, and the third displacement mechanism moves the cable to the next station. The direction in which the first displacement mechanism moves the clamping mechanism one is perpendicular to the displacement direction of the conveying mechanism, or at a predetermined angle according to requirements.
[0035] During the wire drawing process, to avoid the random movement of the cable, a wire supporting mechanism 5 can also be added according to requirements, such as Figure 4 shown, the wire supporting mechanism 5 is arranged on the other side of the conveying mechanism 1 along the moving direction of the clamping mechanism one 23. The wire supporting mechanism is of the cylinder jaw type. For example, the wire supporting mechanism is composed of multiple sets of cylinder jaws 51 arranged at intervals along the displacement direction of the conveying mechanism. The number of cylinder jaws 51 corresponds one-to-one with the number of clamping mechanisms five 12. When the clamping mechanism one 23 in the wire drawing mechanism 2 clamps the end of the cable, the cylinder jaws 51 in the wire supporting mechanism 5 correspondingly merge their jaws to clamp the cable on the other side of the conveying mechanism. When the two jaws of the cylinder jaws 51 in the wire supporting mechanism 5 merge, a sliding groove 52 for the cable to slide is formed between them. For example, grooves are formed on the opposite surfaces of the two jaws, and when the jaws merge, the two grooves form the sliding groove. The sliding groove extends along the moving direction of the clamping mechanism one. The cable passes through the sliding groove and is in sliding fit. During the wire drawing process, the movement of the cable is restricted by the sliding groove to improve stability. When installed on the frame, the first displacement mechanism is fixed to the wall of the frame box cavity through a mounting plate.
[0036] AsFigure 2 , Figure 6 As shown, along the conveying direction of the conveying mechanism 1, the conveying and discharging mechanism 3 is behind the wire drawing mechanism 2. The conveying and discharging mechanism 3 includes a second displacement mechanism 31 and a second clamping mechanism 33 and a third clamping mechanism 34 installed at intervals at its moving end. The second displacement mechanism is of the common screw displacement type, belt slide type, multi-stroke cylinder or hydraulic cylinder type, etc., or two-axis or three-axis displacement type. In this example, the common screw displacement type is used as an example for display.
[0037] For the second clamping mechanism, it is of the common cylinder claw type, or a combined type of cylinder claw and other displacement mechanisms. To reduce costs, in this example, the common cylinder claw is used as the second clamping mechanism for display. A fixed bracket 32 is fixed at the moving end of the second displacement mechanism 31. The bracket 32 includes a transverse part 321 and a longitudinal part 322. The plate-shaped transverse part 321 extends along the moving direction of the second displacement mechanism 31 and is fixed to its moving end. The plate-shaped longitudinal part 322 is fixed at the end side of the transverse part 321. The longitudinal part extends longitudinally. The second clamping mechanism 33 is installed at the bottom end of the longitudinal part 322. In the initial position, the second clamping mechanism 33 is at the end side of the conveying mechanism 1. When the conveying mechanism conveys the cable to this station, the cable is directly clamped by the claws of the second clamping mechanism 33, and then the cable is moved to the turning mechanism 4 by the second displacement mechanism 31. Of course, the third clamping mechanism can also directly adopt the common cylinder claw.
[0038] To adjust the position of the cable, thus facilitating the operation of subsequent processing devices and improving efficiency, in this example, the third clamping mechanism 34 includes a second lifting mechanism 341, a horizontal displacement mechanism 342, a first jaw mechanism 344, and a second jaw mechanism 343. The first jaw mechanism and the second jaw mechanism are of the common cylinder claw type. The second lifting mechanism is of the common telescopic cylinder type. The horizontal displacement mechanism is a horizontally installed telescopic cylinder. The second lifting mechanism 341 is installed longitudinally at the side of the transverse part 321 of the bracket and keeps an appropriate distance from the longitudinal part 322.
[0039] The horizontal displacement mechanism 342 is installed at the moving end of the second lifting mechanism 341 to adjust the position height of the horizontal displacement mechanism 342, such as facilitating the corresponding jaw mechanism to clamp the cable, or lifting and avoiding interference when the turning mechanism is operating. The first jaw mechanism 344 is installed longitudinally at the moving end of the horizontal displacement mechanism 342. The second jaw mechanism 343 is fixed at the bottom surface of the horizontal displacement mechanism 342 and is arranged in parallel with the first jaw mechanism 344. Two sets of corresponding turning mechanisms and the second clamping mechanisms are also arranged in parallel for multi-station operation. When in use, for example, two sets of the second clamping mechanisms simultaneously feed two sets of turning mechanisms. The first jaw mechanism and the second jaw mechanism simultaneously clamp the cables on the two sets of turning mechanisms, and the distance between the first jaw mechanism and the second jaw mechanism is adjusted by the horizontal displacement mechanism to meet the requirements of subsequent processing devices.
[0040] Regarding the distance between the second lifting mechanism and the longitudinal part, if it satisfies that when the clamping mechanism three 34 is in the U-turn station, the clamping mechanism two is synchronously in the conveying mechanism station. After the clamping mechanism three 34 grabs the cable after U-turn and moves it forward to a predetermined position, the clamping mechanism two is synchronously in the U-turn mechanism station for loading, and the efficiency is further improved.
[0041] As Figure 2 , Figure 7 As shown, the U-turn mechanism 4 includes a first lifting mechanism 41, a rotating mechanism 42, and a fourth clamping mechanism 43. The rotating mechanism 42 is installed at the mobile end of the first lifting mechanism 41, and the fourth clamping mechanism 43 is horizontally installed at the output end of the rotating mechanism 42. The rotating mechanism rotates in the longitudinal plane. The first lifting mechanism 41 adjusts the up and down position of the rotating mechanism 42. The fourth clamping mechanism 43 clamps the material conveyed by the second clamping mechanism 33 in the conveying and discharging mechanism, and makes a U-turn through the rotating mechanism. The fourth clamping mechanism is a common cylinder jaw, the rotating mechanism is a common rotating cylinder, and the first lifting mechanism is a common lifting cylinder. The first lifting mechanism is docked with the frame through a mounting plate or docked with the ground, etc.
[0042] After the rotating mechanism rotates the fourth clamping mechanism to complete the cable rotation and U-turn, the second lifting mechanism in the clamping mechanism three moves the position of the horizontal displacement mechanism. When synchronized, the two jaw mechanisms correspond to the cable at the corresponding U-turn mechanism, and the first jaw mechanism and the second jaw mechanism clamp the cable, and then the second displacement mechanism moves to the predetermined position.
[0043] The above is only the preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. Cable conversion and direction-changing device, characterized in that, It includes a conveying mechanism (1), a wire drawing mechanism (2), a turning mechanism (4), and a conveying and discharging mechanism (3); The wire drawing mechanism (2) includes a first shifting mechanism (21) and a first clamping mechanism (23) at its moving end. The position of the first clamping mechanism is adjusted by the first shifting mechanism (21), and the material conveyed at the conveying mechanism (1) is clamped by the first clamping mechanism (23), and the position of the material is adjusted by the first shifting mechanism (21); Along the conveying direction of the conveying mechanism (1), the conveying and discharging mechanism (3) is behind the wire drawing mechanism (2). The conveying and discharging mechanism (3) includes a second shifting mechanism (31) and a second clamping mechanism (33) and a third clamping mechanism (34) arranged at intervals at its moving end. The material conveyed by the conveying mechanism is clamped by the second clamping mechanism and conveyed to the turning mechanism (4) by the second shifting mechanism (31); The turning mechanism (4) includes a first lifting mechanism (41), a rotating mechanism (42), and a fourth clamping mechanism (43). The rotating mechanism (42) is arranged at the moving end of the first lifting mechanism (41), and the fourth clamping mechanism (43) is arranged at the output end of the rotating mechanism (42). The up and down position of the rotating mechanism (42) is adjusted by the first lifting mechanism (41), the material conveyed by the second clamping mechanism (33) in the conveying and discharging mechanism (3) is clamped by the fourth clamping mechanism (43), and is turned around by the rotating mechanism (42); The material at the fourth clamping mechanism (43) is clamped by the third clamping mechanism (34) in the conveying and discharging mechanism (3) and moved to a predetermined position by the second shifting mechanism (31).
2. The cable conversion device according to claim 1, wherein: The third clamping mechanism (34) includes a second lifting mechanism (341), a horizontal shifting mechanism (342), a first jaw mechanism (344), and a second jaw mechanism (343). The horizontal shifting mechanism (342) is arranged at the moving end of the second lifting mechanism (341), and the first jaw mechanism (344) is arranged at the moving end of the horizontal shifting mechanism (342). The second jaw mechanism (343) is arranged on the horizontal shifting mechanism (342) and is arranged side by side with the first jaw mechanism (344). The material at the turning mechanism arranged side by side is clamped by the first jaw mechanism and the second jaw mechanism. The horizontal distance between the first jaw and the second jaw mechanism is adjusted by the horizontal shifting mechanism, and the up and down position of the horizontal shifting mechanism is adjusted by the lifting mechanism.
3. The cable conversion and orientation device according to claim 2, characterized in that: A bracket (32) is arranged on the moving end of the second shifting mechanism (31). The bracket (32) includes a connected transverse part (321) and a longitudinal part (322), and the transverse part (321) is connected to the moving end of the second shifting mechanism (31). The second clamping mechanism (33) is arranged at the lower part of the longitudinal part (322), and the second lifting mechanism (341) is arranged at the transverse part and is spaced from the longitudinal part by a predetermined distance.
4. The cable conversion device according to claim 2, characterized in that: Both the first shifting mechanism and the second shifting mechanism are of a linear reciprocating type, and the second clamping mechanism, the first jaw mechanism, the second jaw mechanism, and the first clamping mechanism are all of a cylinder jaw type.
5. The cable conversion device as claimed in claim 1, wherein: A first support plate (22) is fixed on the moving end of the first shifting mechanism (21), and the first clamping mechanism (23) is arranged at intervals on the bottom surface of the first support plate (22) along the shifting direction of the conveying mechanism (1).
6. The cable conversion and diversion device according to claim 1, characterized in that: The carrier mechanism (1) includes a third shifting mechanism (10) and a fifth clamping mechanism (12). The third shifting mechanism (10) is of a linear reciprocating type, and a second support plate (11) is arranged at the moving end thereof. The fifth clamping mechanism (12) is arranged on the second support plate (11) at intervals along the shifting direction of the third shifting mechanism (10).
7. The cable conversion and diversion device according to claim 1, characterized in that: It further includes a wire supporting mechanism (5). The wire supporting mechanism (5) is arranged on the other side of the carrier mechanism (1) along the moving direction of the first clamping mechanism (23). The wire supporting mechanism (5) is of a cylinder jaw type, and a chute (52) for the material to slide is formed between the two jaws when the two jaws are combined. The chute (52) extends along the moving direction of the first clamping mechanism (23).
8. The cable conversion device according to claim 1, characterized in that: It further includes a frame (6). The carrier mechanism (1), a wire drawing mechanism (2), and a carrier discharging mechanism (3) are arranged on the frame (6).