Gel filling device

Abstract

The utility model relates to a gel filling device which comprises an equipment frame, and a filling assembly is installed in the equipment frame. A transfer supporting frame is installed on the equipment frame at the front end of the filling assembly, a feeding conveying belt running in the left-right direction is installed on the equipment frame on the left side of the transfer supporting frame, and a discharging conveying belt running in the left-right direction is installed on the equipment frame on the right side of the transfer supporting frame. According to the utility model, through the cooperation of the feeding conveyor belt, the guide frame on the transfer support frame and the discharging conveyor belt, the feeding and discharging processes of products are smoother, and the processing efficiency is higher.

Description

Technical Field

[0001] The utility model relates to the technical field of gel filling equipment, in particular to a gel filling device. Background Technique

[0002] Gel is a form of existence of a colloidal system, often containing a large amount of liquid inside, with a relatively high viscosity and no fluidity. It is widely used in industries such as cosmetics, pharmaceuticals, and food. In these industries, for the convenience and safety of use, the gel needs to be filled in a closed container.

[0003] After a large amount of retrieval, it is found that the Chinese patent publication number is CN218929984U, which discloses a fully automatic gel filling machine for recombinant collagen dressings, relating to the technical field of gel filling equipment. The key points of its technical solution are: including a cylinder body, a support rod is rotatably installed on the cylinder body, a positioning disk is fixedly installed at the top of the support rod, a plurality of limiting holes are equidistantly arranged in the circumferential direction of the positioning disk, a support disk is slidably installed on the outer surface of the support rod, a gel dropping tank and a gel replenishing tank are arranged directly above one of the limiting holes, the gel dropping tank and the gel replenishing tank are communicated through a connecting pipe, a second electromagnetic valve is fixedly installed on the connecting pipe, a liquid outlet pipe is fixedly installed on the lower surface of the gel dropping tank, and a first electromagnetic valve is fixedly installed on the outer surface of the liquid outlet pipe. The effect is that only a small amount of labor is required, the operation is simple and convenient, and the degree of automation is relatively high.

[0004] To sum up, in the existing filling equipment during the filling process, the feeding and discharging of products are generally achieved manually or by means of a manipulator. The manipulator needs to move in multiple directions to complete the feeding and discharging process of products, resulting in a relatively high equipment cost investment and a relatively low processing efficiency.

[0005] In view of the above defects, the designer actively conducts research and innovation in order to create a gel filling device with more industrial utilization value. Content of the Utility Model

[0006] To solve any one of the above technical problems, the purpose of the utility model is to provide a gel filling device.

[0007] To achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A gel filling device includes an equipment frame, and a filling assembly is installed inside the equipment frame;

[0009] A transfer support frame is installed on the equipment frame at the front end of the filling assembly. An inlet conveyor belt running in the left-right direction is installed on the equipment frame to the left of the transfer support frame, and an outlet conveyor belt running in the left-right direction is installed on the equipment frame to the right of the transfer support frame;

[0010] The filling assembly includes a filling disc installed on the equipment frame. Above the filling disc, a filling moving plate is installed. A driving motor installed at the bottom of the filling disc drives the upper filling moving plate to rotate. A number of semi-circular filling moving slots are evenly arranged along the circumferential direction on the outer side of the filling moving plate;

[0011] A filling support is installed on the equipment frame to the left of the filling disc. At the top of the filling support, a filling lifting cylinder is installed. The driving end at the bottom of the filling lifting cylinder drives the lower filling needle mounting seat to move in the vertical direction. At least one filling needle is installed at the bottom of the filling needle mounting seat.

[0012] As a further improvement of the present utility model, moving wheels are installed around the bottom of the equipment frame.

[0013] As a further improvement of the present utility model, an air jet hood is installed above the inlet conveyor belt. An air jet rack is installed inside the air jet hood, and a number of air jet nozzles are installed on the air jet rack.

[0014] As a further improvement of the present utility model, an adhesive tank support is installed on the left side of the equipment frame. An adhesive tank is installed inside the adhesive tank support, and the adhesive tank is connected to the filling needle through a glue filling valve group.

[0015] As a further improvement of the present utility model, a vision module is installed on the equipment frame on one side of the filling assembly.

[0016] As a further improvement of the present utility model, the vision module is a CCD camera.

[0017] As a further improvement of the present utility model, at least one group of sensors is installed on the outlet conveyor belt.

[0018] As a further improvement of the present utility model, a guide frame is installed on the transfer support frame at the front end of the filling disc. An arc-shaped inlet guide groove is provided on the left side of the guide frame, and an arc-shaped outlet guide groove is provided on the right side of the guide frame.

[0019] As a further improvement of the present utility model, a transfer inclined block adapted to the above-mentioned inlet guide groove is installed on the transfer support frame to the left of the inlet guide groove, and a transfer inclined block adapted to the above-mentioned outlet guide groove is installed on the transfer support frame to the right of the outlet guide groove.

[0020] With the above solution, the present utility model has at least the following advantages:

[0021] Through the coordinated cooperation of the feeding conveyor belt, the guiding frame on the transfer support frame, and the discharging conveyor belt, the present utility model makes the feeding and discharging process of the product relatively smooth and has a relatively high processing efficiency.

[0022] Through the guiding grooves on both sides of the guiding frame and the transfer inclined block, the present utility model can better facilitate the product to enter and leave the filling disc.

[0023] The above description is only an overview of the technical solution of the present utility model. In order to be able to understand the technical means of the present utility model more clearly and implement it according to the content of the specification, the following are the preferred embodiments of the present utility model and will be described in detail in conjunction with the accompanying drawings. Description of the Drawings

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present utility model and should not be regarded as a limitation of the scope. For those of ordinary skill in the art, without creative efforts, other relevant drawings can also be obtained based on these drawings.

[0025] Figure 1 is a schematic structural diagram of a gel filling device of the present utility model;

[0026] Figure 2 is Figure 1 a schematic structural diagram of the filling assembly in

[0027] Among them, the meanings of the reference numerals in the drawings are as follows.

[0028] Equipment frame 1, moving wheels 2, feeding conveyor belt 3, air jet hood 4, air jet rack 5, glue tank support 6, glue tank 7, glue filling valve group 8, filling assembly 9, vision module 10, transfer support frame 11, discharging conveyor belt 12, sensor 13, filling support 14, filling lifting cylinder 15, filling needle mounting seat 16, filling needle 17, filling disc 18, filling motion plate 19, filling motion card slot 20, transfer inclined block 21, guiding frame 22, feeding guiding groove 23, discharging guiding groove 24. Detailed Description of the Preferred Embodiments

[0029] The following will further describe in detail the specific embodiments of the present utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present utility model but are not used to limit the scope of the present utility model.

[0030] To enable those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. The components of the embodiments of the present utility model described and illustrated in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the claimed present utility model, but merely represents the selected embodiments of the present utility model. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative efforts belong to the scope of protection of the present utility model.

[0031] Embodiment

[0032] As Figures 1 to 2 shown,

[0033] A gel filling device includes a device frame 1, moving wheels 2 are installed around the bottom of the device frame 1, and a filling assembly 9 is installed inside the device frame 1.

[0034] 1. The filling assembly 9 includes a filling disc 18 installed on the device frame 1. Above the filling disc 18, a filling moving plate 19 is installed. A driving motor installed at the bottom of the filling disc 18 drives the upper filling moving plate 19 to rotate. A number of semi-circular filling moving slots 20 are evenly arranged along the circumferential direction on the outer side of the filling moving plate 19.

[0035] A guiding frame 22 is installed on the transfer support frame 11 at the front end of the filling disc 18. On the left side of the guiding frame 22, an arc-shaped feeding guiding groove 23 is provided. On the right side of the guiding frame 22, an arc-shaped discharging guiding groove 24 is provided.

[0036] On the transfer support frame 11 on the left side of the feeding guiding groove 23, a transfer inclined block 21 adapted to the above-mentioned feeding guiding groove 23 is installed. On the transfer support frame 11 on the right side of the discharging guiding groove 24, a transfer inclined block 21 adapted to the above-mentioned discharging guiding groove 24 is installed.

[0037] 2. A filling support 14 is installed on the device frame 1 on the left side of the filling disc 18. At the top of the filling support 14, a filling lifting cylinder 15 is installed. The driving end at the bottom of the filling lifting cylinder 15 drives the lower filling needle mounting seat 16 to move in the vertical direction. At least one filling needle 17 is installed at the bottom of the filling needle mounting seat 16. A glue tank support 6 is installed on the left side of the device frame 1. A glue tank 7 is installed inside the glue tank support 6. The glue tank 7 is connected to the filling needle 17 through a glue filling valve group 8.

[0038] 3. A transfer support frame 11 is installed on the equipment frame 1 at the front end of the filling assembly 9. An inlet conveyor belt 3 running in the left-right direction is installed on the equipment frame 1 to the left of the transfer support frame 11, and an outlet conveyor belt 12 running in the left-right direction is installed on the equipment frame 1 to the right of the transfer support frame 11. At least one set of sensors 13 is installed on the outlet conveyor belt 12.

[0039] 4. An air jet hood 4 is installed above the inlet conveyor belt 3. An air jet rack 5 is installed inside the air jet hood 4, and a number of air jet nozzles are installed on the air jet rack 5. An air pipe connected to an external air storage tank is installed on the air jet rack 5, and the air jet nozzles are used for pre-jet cleaning of the packages to be filled.

[0040] 5. A vision module 10 is installed on the equipment frame 1 on one side of the filling assembly 9. The vision module 10 is a CCD camera. The filling condition of the product is monitored in real time through the vision module 10.

[0041] Brief description of the working process of the present utility model:

[0042] The packages to be filled are initially fed through the inlet conveyor belt 3, then the air jet rack 5 inside the air jet hood 4 is used to jet-clean the packages, and then the packages enter the filling disc 18 of the filling assembly 9 through the transfer inclined block 21 and the inlet guiding groove 23 on the left side, and then the filling movement slot 20 drives the packages to move clockwise. When passing through the filling station, the filling needle 17 fills the packages, and then continues to flow. Then the packages enter the outlet conveyor belt 12 through the outlet guiding groove 24 and the transfer inclined block 21 on the right side.

[0043] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the technical features indicated. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.

[0044] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium; it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific circumstances.

[0045] The above description is only the preferred embodiment of the present utility model and is not used to limit the present utility model. It should be pointed out that for those of ordinary skill in the technical field, without departing from the technical principle of the present utility model, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A gel filling device, comprising an equipment frame (1), and a filling assembly (9) is installed within the equipment frame (1); It is characterized in that: On the equipment frame (1) at the front end of the filling assembly (9), a transfer support frame (11) is installed. On the equipment frame (1) on the left side of the transfer support frame (11), a feeding conveyor belt (3) running along the left - right direction is installed. On the equipment frame (1) on the right side of the transfer support frame (11), a discharging conveyor belt (12) running along the left - right direction is installed; The filling assembly (9) includes a filling disc (18) installed on the equipment frame (1). Above the filling disc (18), a filling moving plate (19) is installed. A driving motor installed at the bottom of the filling disc (18) drives the upper filling moving plate (19) to rotate. On the outer side of the filling moving plate (19), a number of semi - circular filling moving slots (20) are evenly arranged along the circumferential direction; On the equipment frame (1) on the left side of the filling disc (18), a filling support (14) is installed. At the top of the filling support (14), a filling lifting cylinder (15) is installed. The driving end at the bottom of the filling lifting cylinder (15) drives the lower filling needle mounting seat (16) to move in the vertical direction. At the bottom of the filling needle mounting seat (16), at least one filling needle (17) is installed.

2. The gel filling device according to claim 1, characterized in that, Moving wheels (2) are installed on the four - week bottom of the equipment frame (1).

3. A gel filling device according to claim 1, characterized in that, Above the feeding conveyor belt (3), a jet hood (4) is installed. Inside the jet hood (4), a jet rack (5) is installed. A number of jet heads are installed on the jet rack (5).

4. A gel filling device as claimed in claim 1, wherein, On the left side of the equipment frame (1), a glue tank support (6) is installed. Inside the glue tank support (6), a glue tank (7) is installed. The glue tank (7) is connected to the filling needle (17) through a glue filling valve group (8).

5. A gel filling device according to claim 1, characterized in that, On the equipment frame (1) on one side of the filling assembly (9), a vision module (10) is installed.

6. The gel filling device according to claim 5, characterized in that, The vision module (10) is a CCD camera.

7. A gel filling device as described in claim 1, characterized in that, At least one group of sensors (13) is installed on the discharging conveyor belt (12).

8. A gel filling device according to claim 1, characterized in that, On the transfer support frame (11) at the front end of the filling disc (18), a guide frame (22) is installed. On the left side of the guide frame (22), an arc - shaped feeding guide groove (23) is provided. On the right side of the guide frame (22), an arc - shaped discharging guide groove (24) is provided.

9. The gel filling device according to claim 8, wherein, On the transfer support frame (11) on the left side of the feeding guide groove (23), a transfer inclined block (21) adapted to the above - mentioned feeding guide groove (23) is installed. On the transfer support frame (11) on the right side of the discharging guide groove (24), a transfer inclined block (21) adapted to the above - mentioned discharging guide groove (24) is installed.

Images