Annealing furnace burner with sufficient combustion

By designing a mixing and conveying mechanism in the annealing furnace burner, using high-pressure air rotating stirring and atomized fuel mixing, the problem of insufficient combustion is solved, more efficient combustion and more stable temperature control are achieved, and product quality is improved.

CN223134485UActive Publication Date: 2025-07-22HANGZHOU HANGSHEN ENERGY-SAVING FURNACE CO LTD
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Patent Information

Application Number
CN202422115737.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-22
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The burner nozzle of the annealing furnace is prone to insufficient combustion during the combustion process, resulting in problems such as waste of energy, increased production costs, unstable temperature control and degradation of product quality.

Method used

An annealing furnace nozzle including a mixing mechanism, a conveying mechanism and a housing mechanism is designed to form an air vortex in the ventilation ring through high-pressure air, drive the combustible mixture to rotate and stir, and perform initial mixing of atomized fuel and air in the conveying pipeline to improve combustion efficiency.

Benefits of technology

The full combustion of combustible mixture is achieved, energy waste is reduced, temperature control stability is improved, product quality and use efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of annealing furnace burners, and discloses an annealing furnace burner with sufficient combustion, which comprises a mixing mechanism, a conveying mechanism and a shell mechanism, the mixing mechanism is positioned on the inner wall of the shell mechanism, the conveying mechanism is positioned inside the shell mechanism, the mixing mechanism is positioned at the left end of the conveying mechanism, and the shell mechanism is positioned at the right end of the conveying mechanism. The mixing mechanism comprises a first baffle plate, the right end of the first baffle plate is fixedly connected with a mixing sleeve, the right end of the mixing sleeve is fixedly connected with a second baffle plate, the inner wall of the mixing sleeve is fixedly connected with a ventilation ring, the inner wall of the ventilation ring is communicated with an air blower, and the inner wall of the ventilation ring is communicated with an air inlet through pipe; and the surface of the air inlet through pipe is fixedly connected with an air inlet connecting pipe. High-pressure air enters the ventilation ring, and then the high-pressure air is blown out along the output end of the air blower to form an air vortex, so that combustible mixed gas is driven to rotate and be stirred, and mixing is more sufficient.
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Description

Technical Field

[0001] The utility model relates to the technical field of annealing furnace burners, in particular to an annealing furnace burner with sufficient combustion. Background Technique

[0002] The annealing furnace burner is one of the key equipment for annealing metal materials. The annealing furnace burner usually adopts gas combustion technology, using natural gas, liquefied petroleum gas (LPG) or other combustible gases as fuels, and generates high-temperature flames by mixing with air and then igniting. Annealing is a heat treatment process. By heating, holding, and cooling processes, the internal tissue structure of metal materials is changed, so as to achieve the purposes of reducing hardness, improving plasticity and toughness, eliminating internal stress, etc.

[0003] However, when using the annealing furnace burner, the situation of insufficient material combustion may occur. Insufficient combustion means that the fuel is not completely converted into heat energy, resulting in energy waste, increasing production costs, unstable temperature control, and pollutants in the combustion products may affect the effect of annealing treatment, resulting in a decline in the performance of metal materials, affecting product quality, and lower use efficiency. Content of the Utility Model

[0004] To solve the above technical problems, the utility model provides an annealing furnace burner with sufficient combustion.

[0005] The utility model is realized by adopting the following technical solutions: an annealing furnace burner with sufficient combustion, including a mixing mechanism, a conveying mechanism, and a housing mechanism. The mixing mechanism is located on the inner wall of the housing mechanism, the conveying mechanism is located inside the housing mechanism, and the mixing mechanism is located at the left end of the conveying mechanism;

[0006] The mixing mechanism includes a first baffle. The right end of the first baffle is fixedly connected with a mixing sleeve. The right end of the mixing sleeve is fixedly connected with a second baffle. The inner wall of the mixing sleeve is fixedly connected with an air vent ring. The inner wall of the air vent ring is communicated with a blower. The inner wall of the air vent ring is communicated with an air inlet pipe. The surface of the air inlet pipe is fixedly connected with an air inlet connecting pipe. The right end of the air inlet connecting pipe is fixedly connected with a first connecting ring.

[0007] Through the above technical solutions, high-pressure gas is sent into the air vent ring through the air inlet pipe and then blown out along the output end of the blower. Because of the installation angle of the blower, the air flow forms a vortex inside the air vent ring, further stirring and mixing the combustible mixture, so as to make it burn more fully, improving the practicability.

[0008] As a further improvement of the above solution, the air inlet connecting pipe is located at the right end of the second baffle. The inside of the air vent ring is hollow. The surface of the air inlet pipe is fixedly connected with the inner wall of the second baffle.

[0009] Through the above technical solution, the hollow ventilation ring can distribute the gas entering from the intake pipe to each blower on its inner wall, making the structure more reasonable and the use more convenient.

[0010] As a further improvement of the above solution, the conveying mechanism includes a second connecting ring. The left end of the second connecting ring is fixedly connected with an air connecting pipe. The left end of the air connecting pipe is fixedly connected with a conveying pipe. A protective ring is fixedly connected to the surface of the conveying pipe. A fuel pipe is fixedly connected to the upper end of the protective ring. A fuel connecting pipe is fixedly connected to the surface of the fuel pipe.

[0011] Through the above technical solution, the air passing through the cavity connecting pipe is initially mixed with the atomized fuel sprayed by the atomizing nozzle below the fuel pipe and drives the mixed combustible mixture into the subsequent steps, making the use more convenient and improving the practicability.

[0012] As a further improvement of the above solution, an atomizing nozzle is arranged inside the protective ring. The output end of the atomizing nozzle is located inside the conveying pipe. The left end of the conveying pipe is fixedly connected with the right end of the second baffle.

[0013] Through the above technical solution, the atomizing nozzle can atomize the fuel and send the atomized fuel into the conveying pipe, optimizing the overall structure and making the use more reasonable.

[0014] As a further improvement of the above solution, the housing mechanism includes a fire outlet pipe. The right end of the fire outlet pipe is fixedly connected with an outer shell. A third connecting ring is fixedly connected to the surface of the outer shell. The right end of the outer shell is fixedly connected with a connecting bottom plate. A fireproof partition is fixedly connected to the inner wall of the outer shell.

[0015] Through the above technical solution, the flame is guided through the fire outlet pipe, and the fireproof partition is used to protect the outer shell and other components. The outer shell itself is fixed and connected to other devices or components through the connecting bottom plate and the third connecting ring, making the overall structure more stable and the use more convenient.

[0016] As a further improvement of the above solution, the inner wall of the outer shell is fixedly connected to the surface of the fuel pipe. The inner wall of the connecting bottom plate is fixedly connected to the surface of the air connecting pipe. The third connecting ring is located at the left end of the fuel pipe.

[0017] Through the above technical solution, by fixedly connecting the inner wall of the bottom plate to the surface of the air connecting pipe, more protection is provided inside to prevent internal damage.

[0018] As a further improvement of the above solution, the surface of the mixing sleeve is fixedly connected to the inner wall of the outer shell. The surface of the air intake pipe is fixedly connected to the inner wall of the connecting bottom plate. The air intake pipe is located below the conveying pipe.

[0019] Through the above technical solution, the fixed connection between the surface of the mixing sleeve and the inner wall of the housing can make the structure more stable during further mixing, improving practicability.

[0020] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0021] In the present utility model, by setting a mixing mechanism, specifically, the combustible mixture after mixing enters the inside of the mixing sleeve under the push of the intake pipe. At this time, the high-pressure gas pipe connected to the intake connection pipe starts to input air. The high-pressure air enters the inside of the ventilation ring along the intake through pipe, and then the high-pressure air blows out along the output end of the blower to form an air vortex, thereby driving the combustible mixture to rotate and stir, making it further mixed and further improving the effect of its full combustion.

[0022] In the present utility model, by setting a conveying mechanism, specifically, the fuel conveying pipeline is fixed by the fuel connection pipe connected to the surface of the fuel pipe to provide fuel inside, the air connection pipe is used to fixedly connect the intake pipe to convey air inside the device, and the first connection ring connected to the right end of the intake connection pipe is used to connect the high-pressure gas pipe. After the pipeline connection is completed, the fuel flows through the fuel pipe to the atomizing nozzle, and the atomized fuel is sprayed inside the conveying pipe by squeezing the atomizing nozzle. At the same time, the intake pipe connected to the air connection pipe starts to convey air into the inside through the conveying pipe. At this time, the atomized fuel and air are preliminarily mixed inside the conveying pipe. Brief Description of the Drawings

[0023] Figure 1 It is a schematic cross-sectional structure diagram of the whole of the present utility model;

[0024] Figure 2 It is a schematic diagram of the whole structure of the present utility model;

[0025] Figure 3 It is a schematic diagram of the whole back structure of the present utility model;

[0026] Figure 4 It is a schematic diagram of the mixing mechanism structure of the present utility model;

[0027] Figure 5 It is a schematic diagram of the conveying mechanism structure of the present utility model.

[0028] Main Symbol Explanation:

[0029] 1. Mixing mechanism; 101. First baffle; 102. Mixing sleeve; 103. Second baffle; 104. Ventilation ring; 105. Blower; 106. Air intake pipe; 107. Air intake connecting pipe; 108. First connecting ring; 2. Conveying mechanism; 201. Second connecting ring; 202. Air connecting pipe; 203. Protection ring; 204. Fuel pipeline; 205. Fuel connecting pipe; 206. Conveying pipeline; 3. Housing mechanism; 301. Flame outlet pipe; 302. Third connecting ring; 303. Outer shell; 304. Connecting bottom plate; 305. Fireproof partition board. Detailed implementation manners

[0030] Next, in combination with the accompanying drawings and specific implementation manners, the present utility model will be further described. It should be noted that, on the premise of no conflict, the following-described embodiments or technical features can be arbitrarily combined to form new embodiments.

[0031] Embodiment:

[0032] Please refer to Figures 1-5 , a burner for an annealing furnace with sufficient combustion in this embodiment includes a mixing mechanism 1, a conveying mechanism 2, and a housing mechanism 3. The mixing mechanism 1 is located on the inner wall of the housing mechanism 3, the conveying mechanism 2 is located inside the housing mechanism 3, and the mixing mechanism 1 is located at the left end of the conveying mechanism 2;

[0033] The mixing mechanism 1 includes a first baffle 101. The right end of the first baffle 101 is fixedly connected to a mixing sleeve 102. The right end of the mixing sleeve 102 is fixedly connected to a second baffle 103. The inner wall of the mixing sleeve 102 is fixedly connected to a ventilation ring 104. The inner wall of the ventilation ring 104 is communicated with a blower 105. The inner wall of the ventilation ring 104 is communicated with an air intake pipe 106. The surface of the air intake pipe 106 is fixedly connected to an air intake connecting pipe 107. The right end of the air intake connecting pipe 107 is fixedly connected to a first connecting ring 108. By means of the blower 105 and the ventilation ring 104, air is introduced into the mixing sleeve 102, so that the combustible mixture is further sufficiently mixed, the mixing effect is better, and the combustion is more sufficient.

[0034] The air intake connecting pipe 107 is located at the right end of the second baffle 103. The inside of the ventilation ring 104 is hollow. The surface of the air intake pipe 106 is fixedly connected to the inner wall of the second baffle 103.

[0035] The conveying mechanism 2 includes a second connecting ring 201. The left end of the second connecting ring 201 is fixedly connected with an air connecting pipe 202. The left end of the air connecting pipe 202 is fixedly connected with a conveying pipeline 206. The surface of the conveying pipeline 206 is fixedly connected with a protection ring 203. The upper end of the protection ring 203 is fixedly connected with a fuel pipeline 204. The surface of the fuel pipeline 204 is fixedly connected with a fuel connecting pipe 205. Air and fuel are respectively conveyed through the air connecting pipe 202 and the fuel connecting pipe 205, and they are conveyed through the conveying pipeline 206, improving the convenience.

[0036] An atomizing nozzle is arranged inside the protection ring 203. The output end of the atomizing nozzle is located inside the conveying pipeline 206. The left end of the conveying pipeline 206 is fixedly connected with the right end of the second baffle 103.

[0037] The housing mechanism 3 includes a fire outlet pipeline 301. The right end of the fire outlet pipeline 301 is fixedly connected with an outer shell 303. The surface of the outer shell 303 is fixedly connected with a third connecting ring 302. The right end of the outer shell 303 is fixedly connected with a connecting bottom plate 304. A fireproof partition 305 is fixedly connected to the inner wall of the outer shell 303. The flame is guided through the fire outlet pipeline 301, and the inner structure is protected by the outer shell 302. The third connecting ring 302 is used for connecting with other devices. The connecting bottom plate 304 provides further protection. The fireproof partition prevents the outer shell from overheating. The whole mechanism works together through these components to ensure the safety and effectiveness of the combustion process.

[0038] The inner wall of the outer shell 303 is fixedly connected with the surface of the fuel pipeline 204. The inner wall of the connecting bottom plate 304 is fixedly connected with the surface of the air connecting pipe 202. The third connecting ring 302 is located at the left end of the fuel pipeline 204.

[0039] The surface of the mixing sleeve 102 is fixedly connected with the inner wall of the outer shell 303. The surface of the air intake pipe 106 is fixedly connected with the inner wall of the connecting bottom plate 304. The air intake pipe 106 is located at the lower end of the conveying pipeline 206.

[0040] In the embodiment of the present application, the implementation principle of an annealing furnace burner with sufficient combustion is as follows: When using this device, first pass bolts through the holes of the third connection ring 302 to connect with other devices for fixing the overall burner. Then, fix the fuel delivery pipeline by the fuel connection pipe 205 connected to the surface of the fuel pipeline 204 to provide fuel inside. The air connection pipe 202 is used to fixedly connect the intake pipeline to deliver air inside the device. The first connection ring 108 connected to the right end of the intake connection pipe 107 is used to connect the high-pressure gas pipeline. After the pipeline connection is completed, the fuel flows through the fuel pipeline 204 to the atomizing nozzle, and the atomized fuel is sprayed inside the delivery pipeline 206 by squeezing the atomizing nozzle. At the same time, the intake pipeline connected to the air connection pipe 202 starts to deliver air inside through the delivery pipeline 206. At this time, the atomized fuel and air are preliminarily mixed inside the delivery pipeline 206. Then, the mixed combustible mixture enters the inside of the mixing sleeve 102 under the push of the intake pipeline. At this time, the high-pressure gas pipeline connected to the intake connection pipe 107 starts to input air, and the high-pressure air enters the inside of the ventilation ring 104 along the intake pipe 106. Then, the high-pressure air blows out along the output end of the blower 105 to form an air vortex, so as to drive the combustible mixture to rotate and stir, making it further mixed and further improving the effect of sufficient combustion. Finally, the air drives the combustible mixture to flow out through the holes of the first baffle 101 and into the fire outlet pipeline 301. At this time, ignition can be carried out for combustion. Through the further setting of mixing fuel and air, the combustible mixture can burn more fully, improving the overall practicality.

[0041] The above-mentioned implementation manners are only the preferred implementation manners of the present utility model, and cannot be used to limit the scope of protection of the present utility model. Any non-substantial changes and substitutions made by those skilled in the art on the basis of the present utility model belong to the scope of protection required by the present utility model.

Claims

1. A burner for an annealing furnace with sufficient combustion, characterized in that It includes a mixing mechanism (1), a conveying mechanism (2) and a housing mechanism (3). The mixing mechanism (1) is located on the inner wall of the housing mechanism (3), the conveying mechanism (2) is located inside the housing mechanism (3), and the mixing mechanism (1) is located at the left end of the conveying mechanism (2). The mixing mechanism (1) includes a first baffle (101). The right end of the first baffle (101) is fixedly connected to a mixing sleeve (102). The right end of the mixing sleeve (102) is fixedly connected to a second baffle (103). An air vent ring (104) is fixedly connected to the inner wall of the mixing sleeve (102). A blower (105) is communicated with the inner wall of the air vent ring (104). An air inlet through pipe (106) is communicated with the inner wall of the air vent ring (104). An air inlet connecting pipe (107) is fixedly connected to the surface of the air inlet through pipe (106). The right end of the air inlet connecting pipe (107) is fixedly connected to a first connecting ring (108).

2. The fully combustible annealing furnace burner according to claim 1, characterized in that: The air inlet connecting pipe (107) is located at the right end of the second baffle (103). The inside of the air vent ring (104) is hollow. The surface of the air inlet through pipe (106) is fixedly connected to the inner wall of the second baffle (103).

3. The fully combustible annealing furnace burner according to claim 1, characterized in that: The conveying mechanism (2) includes a second connecting ring (201). The left end of the second connecting ring (201) is fixedly connected to an air connecting pipe (202). The left end of the air connecting pipe (202) is fixedly connected to a conveying pipeline (206). A protection ring (203) is fixedly connected to the surface of the conveying pipeline (206). A fuel pipeline (204) is fixedly connected to the upper end of the protection ring (203). A fuel connecting pipe (205) is fixedly connected to the surface of the fuel pipeline (204).

4. The burner for an annealing furnace with sufficient combustion according to claim 3, characterized in that: An atomizing nozzle is arranged inside the protection ring (203). The output end of the atomizing nozzle is located inside the conveying pipeline (206). The left end of the conveying pipeline (206) is fixedly connected to the right end of the second baffle (103).

5. The burner of an annealing furnace with sufficient combustion as described in claim 1, characterized in that: The housing mechanism (3) includes a fire outlet pipeline (301). The right end of the fire outlet pipeline (301) is fixedly connected to a housing (303). A third connecting ring (302) is fixedly connected to the surface of the housing (303). A connecting bottom plate (304) is fixedly connected to the right end of the housing (303). A fireproof partition (305) is fixedly connected to the inner wall of the housing (303).

6. The fully combustible annealing furnace burner according to claim 5, characterized in that: The inner wall of the housing (303) is fixedly connected to the surface of the fuel pipeline (204). The inner wall of the connecting bottom plate (304) is fixedly connected to the surface of the air connecting pipe (202). The third connecting ring (302) is located at the left end of the fuel pipeline (204).

7. The fully combustible annealing furnace burner according to claim 1, characterized in that: The surface of the mixing sleeve (102) is fixedly connected to the inner wall of the housing (303). The surface of the air inlet through pipe (106) is fixedly connected to the inner wall of the connecting bottom plate (304). The air inlet through pipe (106) is located at the lower end of the conveying pipeline (206).