Efficient foxing linear forward and reverse overlock machine

By integrating linear sewing and edge locking mechanisms, a linear front and reverse edge locking machine with movable head and synchronous components is used to solve the problems of low efficiency and unstable quality of existing equipment, and efficient production and quality assurance are achieved.

CN223134736UActive Publication Date: 2025-07-22GUANGZHOU XIDENGBAO MATTRESS MASCH CO LTD
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Patent Information

Application Number
CN202422420533.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-22
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The existing fence production equipment is low efficiency, unstable quality, and has high costs and large site occupancy.

Method used

The linear sewing mechanism and the edge lock mechanism are integrated into one device, and a movable front lock head and anti-edge head are used, combining drive components, synchronous components and reference components to achieve efficient production of the surrounding strips.

Benefits of technology

It avoids frequent machine replacement, improves production efficiency, ensures the quality of the slat, expands the scope of application, and prevents the accumulation of impurities in the cloth head.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of foxing production, and mainly relates to an efficient foxing linear forward and reverse overlock machine which sequentially comprises a feeding frame, a forward and reverse overlock main body and a receiving frame, and the forward and reverse overlock main body comprises a frame, a linear sewing mechanism and an overlock mechanism; the edge locking mechanism comprises a front edge locking machine head, a back edge locking machine head, a first cloth pulling assembly and a first synchronous assembly, the first cloth pulling assembly and the first synchronous assembly are arranged on the frame, the moving direction of the front edge locking machine head and the moving direction of the back edge locking machine head are perpendicular to the moving direction of the foxing strip, the front edge locking machine head is used for sewing one side of the foxing strip, and the back edge locking machine head is used for sewing the other side of the foxing strip. The first synchronous assembly comprises two sliding rods which extend in the vertical direction and are arranged in a spaced mode and a transverse rod assembled on the two sliding rods in a sliding mode, the two sliding rods are arranged on the frame, and the surrounding strip is used for being wound around the lower side of the transverse rod. A linear sewing mechanism and an overlock mechanism are integrated on one device, frequent machine replacement is avoided, the quality of foxing is guaranteed, and efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of bead production, and mainly relates to an efficient bead straight-line positive and negative edge locking machine. Background Art

[0002] Most of the existing straight-edge locking beads are processed by a machine to form the edge-locking pattern first and then the straight-line pattern. Since it is completed in two processes, the efficiency will be halved. After edge locking, the material needs to be unloaded and then loaded onto the straight-line machine, which takes extra time for machine changeover. Moreover, the finished products completed by two machines will also reduce the quality. Therefore, there are disadvantages such as low efficiency, unstable quality, high cost for multiple processes, and large floor space occupation. Summary of the Utility Model

[0003] The utility model provides an efficient bead straight-line positive and negative edge locking machine to solve the problems of low efficiency and unstable quality of the bead finished products produced by the existing equipment.

[0004] To solve the above problems, the utility model adopts the following technical solutions:

[0005] An efficient bead straight-line positive and negative edge locking machine successively includes a material feeding rack, a positive and negative edge locking main body, and a material receiving rack. The positive and negative edge locking main body includes a frame and a straight sewing mechanism and an edge locking mechanism successively arranged on the frame.

[0006] The edge locking mechanism includes a positive edge locking head, a negative edge locking head movably assembled on the frame, a first cloth pulling assembly and a first synchronization assembly arranged on the frame. The moving directions of the positive edge locking head and the negative edge locking head are perpendicular to the moving direction of the bead. The positive edge locking head is used for sewing one side of the bead, and the negative edge locking head is used for sewing the other side of the bead. The first synchronization assembly includes two sliding rods extending in the up and down direction and arranged at intervals, and a cross bar slidably assembled on the two sliding rods. The two sliding rods are arranged on the frame, and the bead is used to bypass from the lower side of the cross bar.

[0007] It has the following beneficial effects: integrating the straight sewing mechanism and the edge locking mechanism into one device, avoiding frequent machine replacement, ensuring the quality of the bead, and improving the efficiency.

[0008] Furthermore, two driving components are arranged on the frame respectively for driving the positive edge locking head and the negative edge locking head to move. The driving component includes a lead screw extending in the front and back direction and rotatably assembled on the frame, a plurality of guide rods extending in the front and back direction and arranged on the frame, a mounting seat threadedly connected to the lead screw and slidably assembled on the plurality of guide rods, and a driving member in transmission connection with the lead screw. The positive edge locking head and the negative edge locking head are respectively fixedly assembled on the corresponding mounting seats.

[0009] It has the following beneficial effects: By driving the corresponding positive edge-locking head and reverse edge-locking head through the driving component, the device can be applied to the production and processing of various specifications of gaskets, with a wider scope of application.

[0010] Furthermore, a support platform for supporting the gasket is slidably assembled on multiple said guide rods. A reference member is movably assembled on the support platform in the front-rear direction. The reference member is used to closely adhere to the gasket, and the area between two reference members is for the gasket to pass through.

[0011] It has the following beneficial effects: The reference member can make the gasket move more neatly, avoid deviation in the movement of the gasket, and ensure the quality of the gasket.

[0012] Furthermore, a waist-shaped hole with a length direction extending in the front-rear direction is provided on the support platform, and the reference member slides in the waist-shaped hole.

[0013] Furthermore, a bellows cover for protecting the lead screw is provided on the driving component.

[0014] It has the following beneficial effects: The bellows cover prevents impurities from falling onto the lead screw and avoids affecting the operation of the lead screw.

[0015] Furthermore, a waste recycling mechanism is also provided on the frame. The waste recycling mechanism includes a recycling barrel, two recycling pipes communicated with the recycling barrel, and a blower. The two recycling pipes are respectively matched with the positive edge-locking head and the reverse edge-locking head to extract the fabric impurities generated during the operation of the positive edge-locking head and the reverse edge-locking head.

[0016] It has the following beneficial effects: The recycling pipe can extract the waste head impurities generated during sewing, prevent the waste head impurities from accumulating on the equipment, and affect the production of the gasket.

[0017] Furthermore, the straight sewing mechanism includes a straight sewing member, a second cloth pulling component, and a second synchronization component provided on the frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] By referring to the accompanying drawings and reading the following detailed description, the above and other purposes, features, and advantages of the exemplary embodiments of the present utility model will become easily understandable. In the drawings, several embodiments of the present utility model are shown in an exemplary rather than restrictive manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:

[0019] Figure 1 is a schematic structural diagram of the present utility model;

[0020] Figure 2 is a schematic structural diagram of the edge-locking mechanism from the first perspective;

[0021] Figure 3 is a schematic structural diagram of the edge-locking mechanism from the second perspective;

[0022] Figure 4 It is a schematic structural diagram of the first perspective of the positive edge-locking machine head cooperating with the driving component;

[0023] Figure 5 It is a schematic structural diagram of the second perspective of the positive edge-locking machine head cooperating with the driving component;

[0024] Figure 6 For Figure 3 The enlarged view of the position A in

[0025] Figure 7 It is a schematic structural diagram of the straight sewing mechanism.

[0026] Explanation of the reference numerals in the drawings:

[0027] 1. Material feeding rack; 2. Straight sewing mechanism; 3. Edge-locking mechanism; 4. Waste recycling mechanism; 5. Material receiving rack; 6. Reverse edge-locking machine head; 7. Positive edge-locking machine head; 8. First fabric pulling component; 9. Driving component; 10. Bellows cover; 11. Slide bar; 12. Cross bar; 13. Slide block; 14. Recycling barrel; 15. Recycling pipe; 16. Support platform; 17. Reference part; 18. Fan; 19. Waist-shaped hole; 20. Lead screw; 21. Guide rod; 22. Mounting seat; 23. Driving part; 24. Straight sewing part; 25. Second fabric pulling component; 26. Second synchronization component; 27. First synchronization component. Specific embodiments

[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Those skilled in the art should know that the embodiments described below are part of the embodiments of the present disclosure, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present invention.

[0029] Next, various non-limiting embodiments of the present invention will be specifically introduced. The number of any element in the drawings is for illustration rather than limitation, and any naming is only for distinction and does not have any limiting meaning. It should be noted that, without conflict, the embodiments and features in the embodiments of the present invention can be combined with each other.

[0030] As Figure 1 shown, an efficient strip straight positive and reverse edge-locking machine sequentially includes a material feeding rack 1, a positive and reverse edge-locking main body, and a material receiving rack 5. The positive and reverse edge-locking main body includes a frame and a straight sewing mechanism 2 and an edge-locking mechanism 3 sequentially arranged on the frame. A variety of fabrics located on the material feeding rack 1 pass through the straight sewing mechanism 2 and the edge-locking mechanism 3 in sequence and finally reach the material receiving rack 5.

[0031] Specifically, asFigures 1 - 3 As shown in the figure, the edge-locking mechanism 3 includes a front edge-locking head 7, a reverse edge-locking head 6 movably assembled on the frame, and a first fabric pulling assembly 8 and a first synchronization assembly 27 arranged on the frame. The first fabric pulling assembly 8 is used to pull the strip to move. The moving directions of the front edge-locking head 7 and the reverse edge-locking head 6 are perpendicular to the moving direction of the strip. The front edge-locking head 7 is used to sew one side of the strip, and the reverse edge-locking head 6 is used to sew the other side of the strip, that is, the front edge-locking head 7 and the reverse edge-locking head 6 are respectively arranged on both sides of the strip. In this embodiment, both the front edge-locking head 7 and the reverse edge-locking head 6 are automatic thread trimming and automatic presser foot lifting overlock sewing machines produced by Pegasus of Japan, with the model M900.

[0032] As Figure 2 shown, the first synchronization assembly 27 includes two slide bars 11 extending in the up and down direction and arranged at intervals, and a cross bar 12 slidably assembled on the two slide bars 11. The cross bar 12 extends horizontally. The two slide bars 11 are arranged on the frame, and the strip is used to bypass from the lower side of the cross bar 12. Sliders 13 are slidably assembled on both of the two slide bars 11, and the cross bar 12 is rotatably assembled on the two sliders 13. In this embodiment, the linear sewing mechanism 2 and the edge-locking mechanism 3 are integrated into one device, which avoids frequent machine replacement, ensures the quality of the strip, and improves the efficiency. There are two travel switches arranged on the frame. One travel switch is located at the upper end position of the slide bar 11, and the other travel switch is located at the lower end position of the slide bar 11. When the slider 13 slides on the slide bar 11, it can contact the two travel switches respectively. When the slider 13 contacts the travel switch at the lower end, it will control the material receiving rack 5 to start receiving the strip. At this time, the cross bar 12 will rise under the drive of the strip. When the slider 13 contacts the travel switch at the upper end, it will control the material receiving rack 5 to stop receiving the strip. Because the edge-locking mechanism 3 is still running, the length of the strip will become longer, and the strip will no longer press up against the cross bar 12. The cross bar 12 will slide downward under the action of gravity. When the slider 13 contacts the travel switch at the lower end, the above process is repeated.

[0033] Specifically, as Figures 2 - 5As shown in the figure, two driving components 9 are provided on the frame, which are respectively used to drive the forward edge-locking head 7 and the reverse edge-locking head 6 to move. The driving component 9 includes a lead screw 20 extending in the front-rear direction and rotatably assembled on the frame, two guide rods 21 extending in the front-rear direction and provided on the frame, a mounting seat 22 threadedly connected to the lead screw 20 and slidably assembled on the guide rods 21, and a driving member 23 drivingly connected to the lead screw 20. The forward edge-locking head 7 and the reverse edge-locking head 6 are respectively fixedly assembled on the corresponding mounting seats 22. The driving member 23 drives the lead screw 20 to rotate, so that the mounting seat 22 on the lead screw 20 drives the forward edge-locking head 7 and the reverse edge-locking head 6 to move. By driving the corresponding forward edge-locking head 7 and reverse edge-locking head 6 to move through the driving component 9, the device can be applied to the production and processing of various specifications of gaskets, and the applicable range is wider. In this embodiment, the driving member 23 is a handwheel.

[0034] In other embodiments, the number of the guide rods 21 is more than three.

[0035] In other embodiments, the driving member 23 is a motor.

[0036] As Figure 5 、 Figure 6 shown, a support table 16 for supporting the gasket is slidably assembled on the two guide rods 21. A reference member 17 is movably assembled on the support table 16 in the front-rear direction. The reference member 17 is used to closely adhere to the gasket. The area between the two reference members 17 is for the gasket to pass through. The reference member 17 can make the gasket move more neatly, avoid deviation of the gasket during movement, and ensure the quality of the gasket. The reference member 17 facing the forward edge-locking head 7 is on the same side of the gasket as the reverse edge-locking head 6, and the reference member 17 facing the reverse edge-locking head 6 is on the same side of the gasket as the forward edge-locking head 7. In this embodiment, the so-called "facing" means being located on the same guide rod 21.

[0037] Specifically, a waist-shaped hole 19 extending in the front-rear direction is provided on the support table 16. The reference member 17 slides in the waist-shaped hole 19, so as to facilitate adjusting the position of the reference member 17 on the support table 16, and further adjusting the distance between the two reference members 17 to be applicable to gaskets of various specifications.

[0038] The driving component 9 is provided with a bellows cover 10 for protecting the lead screw 20. The bellows cover 10 prevents impurities from falling onto the lead screw 20 and avoids affecting the operation of the lead screw 20.

[0039] Specifically, as Figure 2 、 Figure 3As shown, a waste recycling mechanism 4 is further provided on the frame. The waste recycling mechanism 4 includes a recycling barrel 14, two recycling pipes 15 communicated with the recycling barrel 14, and a blower 18. The two recycling pipes 15 are respectively matched with the positive edge-locking head 7 and the negative edge-locking head 6 to extract the fabric impurities generated during the operation of the positive edge-locking head 7 and the negative edge-locking head 6. The recycling pipe 15 can extract the waste head impurities generated during sewing, preventing the waste head impurities from accumulating on the equipment and affecting the production of the welt.

[0040] Specifically, as Figure 1 , Figure 7 shown, the straight sewing mechanism 2 includes a straight sewing member 24, a second fabric pulling assembly 25, and a second synchronization assembly 26 provided on the frame. The second fabric pulling assembly 25 in this embodiment has the same structure as the first fabric pulling assembly 8, and the second synchronization assembly 26 has the same structure as the first synchronization assembly 27. The second synchronization assembly 26 and the first synchronization assembly 27 are for coordinating the speed difference between the operation of the straight sewing mechanism 2 and the edge-locking mechanism 3.

Claims

1. An efficient edge-locking machine for straight edges of gaskets, characterized in that, It includes a material placing rack, a front and back locking body and a material collecting rack in sequence, wherein the front and back locking body includes a frame and a linear sewing mechanism and a locking mechanism arranged on the frame in sequence; The locking mechanism includes a positive locking head and a reverse locking head movably mounted on a frame, and a first cloth pulling assembly and a first synchronization assembly arranged on the frame. The moving directions of the positive locking head and the reverse locking head are perpendicular to the moving direction of the surrounding strip. The positive locking head is used for sewing one side of the surrounding strip, and the reverse locking head is used for sewing the other side of the surrounding strip. The first synchronization assembly includes two sliding rods extending in the up-down direction and arranged at intervals, and a cross bar slidably mounted on the two sliding rods. The two sliding rods are arranged on the frame, and the surrounding strip is used to bypass the lower side of the cross bar.

2. An efficient strip straight positive and negative edge locking machine according to claim 1, characterized in that, The frame is provided with two driving components for driving the movement of the positive locking head and the reverse locking head respectively. The driving components include a screw extending along the front-to-back direction and rotatably mounted on the frame, a plurality of guide rods extending along the front-to-back direction and arranged on the frame, a mounting seat threadedly connected to the screw and slidably mounted on the plurality of guide rods, and a driving member transmission-connected to the screw. The positive locking head and the reverse locking head are respectively fixedly mounted on the corresponding mounting seats.

3. The high-efficiency strip straight positive and negative edge locking machine according to claim 2, characterized in that, A support platform for supporting the fence is slidably mounted on the plurality of guide rods, and a reference piece is movably mounted on the support platform in the front-rear direction. The reference piece is used to be close to the fence, and an area for the fence to pass through is between two reference pieces.

4. An efficient edge locking machine for straight edges of gaskets according to claim 3, characterized in that, The support platform is provided with a waist-shaped hole whose length direction extends along the front-back direction, and the reference piece slides in the waist-shaped hole.

5. An efficient strip straight positive and negative edge locking machine according to claim 3, characterized in that, The driving assembly is provided with an accordion cover for protecting the screw rod.

6. An efficient strip straight positive and negative edge locking machine according to claim 1, characterized in that, The frame is also provided with a waste recovery mechanism, which includes a recovery barrel, two recovery pipes connected to the recovery barrel and a fan. The two recovery pipes cooperate with the positive locking head and the reverse locking head respectively to extract fabric impurities generated when the positive locking head and the reverse locking head are in operation.

7. An efficient edge locking machine for straight edges of gaskets according to any one of claims 1-6, characterized in that, The linear sewing mechanism comprises a linear sewing piece arranged on a frame, a second cloth pulling component and a second synchronous component.