Small tie-dyeing dyeing machine

By adopting the design of dye box and gate structures in the tie-dyeing device, rapid conversion and depth adjustment of dyes are achieved, solving the problems of complex structure, large size and low efficiency of existing devices, and improving dyeing quality and efficiency.

CN223134784UActive Publication Date: 2025-07-22诸城新雅和服饰有限公司
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Patent Information

Application Number
CN202422460547.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-07-22
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

The existing tie-dyeing device has a complex structure and large size, and the dye disk rotates and replaces slowly, which takes a long time, and is inconvenient to adjust the depth of the dye, resulting in low working efficiency.

Method used

Using multiple dye box and gate structures, the rapid conversion and depth adjustment of dye is achieved through push rod driving the gate movement. The combination of scraper and drive wheel ensures the sealing guidance and reflow of dyes, and the anti-stick coating is used to reduce color mixing, and a simple dye pool structure is designed.

Benefits of technology

The rapid conversion and depth adjustment of dyes are achieved, the work efficiency is improved, the dye mixing is reduced, and the dye quality is improved.

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Abstract

The utility model relates to the technical field of tie-dye dyeing machines, in particular to a small tie-dye dyeing machine which is simple in structure, small in size, capable of achieving rapid conversion of different dyes, convenient to adjust depth of the dyes and capable of improving working efficiency. Comprising a dyeing pool; a plurality of dye openings are formed in one side wall of the dye pool, the dye boxes are hinged to the outer wall of the dye pool, inlets and outlets are formed in the upper end faces of the dye boxes, the inlets and outlets of the dye boxes are aligned with the dye openings respectively, dyes of different colors are stored in the dye boxes, and the push rods are hinged to the baffles. The baffles are installed on the outer wall of the dyeing pool, the two side walls of inlets and outlets of the dye boxes are in sliding sealing contact with the inner side walls of the baffles respectively, the flashboard is installed on the inner wall of the side wall of the dyeing pool in a sliding mode and shields the inlets and outlets in the side wall of the dyeing pool in a sliding mode, the second push rod is installed on the dyeing pool, and a piston rod of the second push rod is connected with the flashboard.
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Description

Technical Field

[0001] The utility model relates to the technical field of tie-dye dyeing machines, in particular to a small tie-dye dyeing machine. Background Art

[0002] Tie-dye, anciently known as zha xie, jiao xie, jia xie and ran xie, is a traditional and unique Chinese folk dyeing process. The Chinese invention patent with the publication number of CN109667085B in the prior art proposes a tie-dyeing device for clothing fabrics. The tie-dyeing device is equipped with dye trays of different colors through a parallel four-bar feeding mechanism, and the number of dye trays is at least 3. The parallel four-bar feeding mechanism moves the required color dye tray to the top for tie-dyeing the fabric, thus improving the replacement efficiency of tie-dyeing pigments.

[0003] However, the above tie-dyeing device changes the tie-dyeing color by rotating multiple dye trays. The setting of multiple dye trays results in a relatively complex structure and a large volume. Moreover, in order to avoid dye splashing during the rotation and replacement of the dye trays, the rotation speed is slow. And when the specified dye tray is far away, the time taken to change the color is longer, and it is not convenient to adjust the depth of the dye, resulting in low work efficiency. Summary of the Utility Model

[0004] In order to solve the above technical problems, the utility model provides a small tie-dye dyeing machine with a simple structure, a small volume, which can realize the rapid conversion of different dyes, is convenient to adjust the depth of the dye, and improves the work efficiency.

[0005] A small-scale tie-dyeing machine of the utility model includes a dyeing pool. A dyeing chamber is arranged inside the dyeing pool, and an opening is arranged on the upper end surface of the dyeing pool. It also includes a plurality of dye boxes, a plurality of push rods, a plurality of baffles, a sluice gate and a second push rod. A plurality of dye ports are arranged on one side wall of the dyeing pool. The plurality of dye boxes are hinged on the outer wall of the dyeing pool. Inlets and outlets are arranged on the upper end surfaces of the plurality of dye boxes. The inlets and outlets of the plurality of dye boxes are respectively aligned with the plurality of dye ports. Different colors of dyes are stored in the plurality of dye boxes. The plurality of baffles are installed on the outer wall of the dyeing pool. The two side walls of the inlets and outlets of the plurality of dye boxes are respectively in sliding and sealing contact with the inner side walls of the plurality of baffles. The sluice gate is slidably installed on the inner wall of the side wall of the dyeing pool. The sluice gate slidably blocks a plurality of inlets and outlets on the side wall of the dyeing pool. The second push rod is installed on the dyeing pool, and the piston rod of the second push rod is connected to the sluice gate. During operation, the plurality of dye boxes are vertically arranged, and different colors of dyes are respectively stored in the plurality of dye boxes. When dyeing the fabric, the second push rod drives the sluice gate to move, so that the target inlet and outlet on the dyeing pool is opened. The piston rod of the push rod matched with the dye box aligned with the inlet and outlet extends, so that the dye box slowly tilts, and the dye in the dye box is poured into the dyeing pool through the target inlet and outlet. During the process of pouring the dye, the plurality of baffles conduct sealing and guiding on the dye to avoid dye splashing. By setting the extended length of the piston rod of the push rod, the inclination degree of the dye box is adjusted, so as to adjust the depth of the dye in the dyeing pool. The tightened fabric is extended into the dyeing pool for dyeing. When the color needs to be changed, the target dye box is vertically reset under the drive of the push rod, so that the dye in the dyeing pool flows back into the dye box through the target inlet and outlet. The second push rod drives the sluice gate to move, so that the sluice gate closes the target inlet and outlet and opens another inlet and outlet. Repeat the above operation to tilt another dye box and pour another kind of dye into the dyeing pool. Compared with the prior art, only one dyeing pool is adopted, with a simple structure and a small volume, realizing the rapid conversion of different dyes, facilitating the adjustment of the depth of the dye, and improving the working efficiency.

[0006] Preferably, anti-sticking coatings are arranged on the inner wall and the bottom wall of the dyeing chamber of the dyeing pool. By arranging the anti-sticking coatings, the dyes are prevented from remaining on the inner wall and the bottom wall of the dyeing chamber of the dyeing pool, reducing dye color mixing and improving the dyeing quality.

[0007] Preferably, it further includes a scraper, a plurality of driving wheels and two driving belts. The scraper is slidably installed in the dyeing chamber of the dyeing pool. The scraper scrapes the inner wall and the bottom wall of the dyeing chamber. The plurality of driving wheels are respectively rotatably installed on the outer walls on the left and right sides of the dyeing pool. The two driving belts are respectively sleeved on the plurality of driving wheels. The two driving belts are respectively located on the left and right sides of the dyeing pool. The scraper is connected to the two driving belts. When it is necessary to return the dye in the dyeing chamber of the dyeing pool to the dye box, the plurality of driving wheels drive the two driving belts to rotate synchronously. The two driving belts drive the scraper to move in the dyeing chamber of the dyeing pool towards the dye box, so that the scraper pushes the dye in the dyeing chamber of the dyeing pool back into the dye box, improving the speed of dye replacement.

[0008] Preferably, it further includes four vertical rods, four lifting blocks, two horizontal sliding rods, four horizontal sliding blocks and two elastic bands. The four vertical rods are vertically installed at the four corners of the dyeing pool. The four lifting blocks are respectively installed on the four vertical rods in a liftable manner. The two ends of the two horizontal sliding rods are respectively connected to the four lifting blocks. Two horizontal sliding blocks are slidably installed on the two horizontal sliding rods. The two ends of the two elastic bands are respectively connected to the four horizontal sliding blocks. The tightened fabric is placed between the two elastic bands. The four horizontal sliding blocks move relatively closer along the two horizontal sliding rods, so that the two elastic bands clamp the fabric. The four lifting blocks descend along the four vertical rods, so that the two horizontal sliding rods, the four horizontal sliding blocks and the two elastic bands drive the fabric to descend and immerse it in the dye in the dyeing pool for dyeing, which is convenient for controlling the dyeing depth and has good practicability.

[0009] Preferably, it further includes an upper frame, a sliding frame, a sliding table, a pushing cylinder and a pushing head. The upper frame is installed on the tops of the four vertical rods. The sliding frame is slidably installed on the upper frame. The sliding table is slidably installed on the sliding frame. The fixed end of the pushing cylinder is installed on the sliding table, and the lower end of the piston rod of the pushing cylinder is installed with the pushing head. The sliding frame moves on the upper frame, and the sliding table moves on the sliding frame, so that the pushing head aligns with the designated position of the fabric clamped by the two elastic bands. The piston rod of the pushing cylinder extends downward, so that the pushing head pushes the fabric at the designated position downward, so that the position is immersed in the dye for local dyeing and dyeing with different depths, improving the dyeing effect.

[0010] Preferably, it further includes a spray head, and the spray head is installed on the pushing head; when the pushing head moves to the designated position, the dye is dripped through the spray head to perform drip dyeing on the designated position of the fabric, improving the dyeing effect.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: compared with the prior art, only one dyeing pool is adopted, with a simple structure and a small volume, enabling rapid conversion of different dyes, convenient adjustment of the dye depth, and improved work efficiency. Description of the Drawings

[0012] Figure 1 is the structural schematic diagram of the present utility model;

[0013] Figure 2 is the front sectional structural schematic diagram of the present utility model;

[0014] Figure 3 is the structural schematic diagram of structures such as the dyeing pool, the dye box, the baffle, the sluice gate, the push rod II and the scraper;

[0015] Figure 4 is the structural schematic diagram of structures such as the dyeing pool, the baffle, the sluice gate, the push rod II and the scraper;

[0016] Figure 5 is the axonometric structural schematic diagram of structures such as the dyeing pool, the baffle, the sluice gate, the push rod II and the scraper;

[0017] Figure 6 It is a structural schematic diagram of structures such as a vertical rod, a horizontal sliding rod, a horizontal sliding block, an elastic band, an upper square frame, a sliding frame, and a sliding table;

[0018] Figure 7 It is a structural schematic diagram of structures such as a vertical rod, a horizontal sliding rod, a horizontal sliding block, and an elastic band.

[0019] Reference numerals in the drawings: 1, dyeing pool; 2, dye box; 3, push rod; 4, baffle; 5, gate plate; 6, second push rod; 7, scraper; 8, driving wheel; 9, driving belt; 10, vertical rod; 11, lifting block; 12, horizontal sliding rod; 13, horizontal sliding block; 14, elastic band; 15, upper square frame; 16, sliding frame; 17, sliding table; 18, push cylinder; 19, push head; 20, spray head. Specific embodiments

[0020] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present invention more thorough and comprehensive. Embodiment 1

[0021] As Figures 1 to 5 shown, a small tie-dyeing machine includes a dyeing pool 1. A dyeing chamber is arranged inside the dyeing pool 1, and an opening is arranged on the upper end surface of the dyeing pool 1. It further includes a plurality of dye boxes 2, a plurality of push rods 3, a plurality of baffles 4, a gate plate 5, and a second push rod 6. A plurality of dye ports are arranged on one side wall of the dyeing pool 1. The plurality of dye boxes 2 are hinged on the outer wall of the dyeing pool 1. Inlets and outlets are arranged on the upper end surfaces of the plurality of dye boxes 2, and the inlets and outlets of the plurality of dye boxes 2 are respectively aligned with the plurality of dye ports. Different colors of dyes are stored in the plurality of dye boxes 2. The plurality of baffles 4 are installed on the outer wall of the dyeing pool 1. The two side walls of the inlets and outlets of the plurality of dye boxes 2 are respectively in sliding and sealing contact with the inner side walls of the plurality of baffles 4. The gate plate 5 is slidably installed on the inner wall of the side wall of the dyeing pool 1, and the gate plate 5 slidably blocks the plurality of inlets and outlets on the side wall of the dyeing pool 1. The second push rod 6 is installed on the dyeing pool 1, and the piston rod of the second push rod 6 is connected to the gate plate 5. Anti-sticking coatings are arranged on the inner wall and the bottom wall of the dyeing chamber of the dyeing pool 1. It further includes a scraper 7, a plurality of driving wheels 8, and two driving belts 9. The scraper 7 is slidably installed in the dyeing chamber of the dyeing pool 1, and the scraper 7 scrapes the inner wall and the bottom wall of the dyeing chamber. The plurality of driving wheels 8 are respectively rotatably installed on the outer walls on the left and right sides of the dyeing pool 1. The two driving belts 9 are respectively sleeved on the plurality of driving wheels 8. The two driving belts 9 are respectively located on the left and right sides of the dyeing pool 1, and the scraper 7 is connected to the two driving belts 9.

[0022] During operation, multiple dye cartridges 2 are vertically arranged, and different colors of dyes are stored in the multiple dye cartridges 2 respectively. When dyeing the fabric, the push rod two 6 drives the gate plate 5 to move, so that the target inlet and outlet on the dyeing tank 1 are opened. The piston rod of the push rod 3 matching the dye cartridge 2 aligned with the inlet and outlet extends, so that the dye cartridge 2 slowly tilts, and the dye in the dye cartridge 2 is poured into the dyeing tank 1 through the target inlet and outlet. During the process of pouring the dye, the multiple baffle plates 4 seal and guide the dye to prevent the dye from splashing. By setting the extended length of the piston rod of the push rod 3, the inclination degree of the dye cartridge 2 is adjusted, so as to adjust the depth of the dye in the dyeing tank 1. The tightened fabric is extended into the dyeing tank 1 for dyeing. When it is necessary to change the color, the target dye cartridge 2 is vertically reset under the drive of the push rod 3. The multiple driving wheels 8 drive the two driving belts 9 to rotate synchronously. The two driving belts 9 drive the scraper 7 to move towards the dye cartridge 2 in the dyeing chamber of the dyeing tank 1, so that the scraper 7 returns the dye in the dyeing tank 1 to the dye cartridge 2 through the target inlet and outlet. By setting the anti-sticking coating, the dye is prevented from remaining on the inner wall and bottom wall of the dyeing chamber of the dyeing tank 1, reducing dye color mixing and improving the dyeing quality. The push rod two 6 drives the gate plate 5 to move, so that the gate plate 5 closes the target inlet and outlet and opens another inlet and outlet. Repeat the above operation to tilt another dye cartridge 2 and pour another kind of dye into the dyeing tank 1. Compared with the prior art, only one dyeing tank is adopted, with a simple structure and a small volume, realizing the rapid conversion of different dyes and facilitating the adjustment of the depth of the dye. Embodiment 2

[0023] As Figure 1 , Figure 2 , Figure 6 and Figure 7 shown, on the basis of Embodiment 1, it further includes four vertical rods 10, four lifting blocks 11, two horizontal sliding rods 12, four horizontal sliding blocks 13 and two elastic bands 14. The four vertical rods 10 are vertically installed at the four corners of the dyeing tank 1. The four lifting blocks 11 are respectively installed on the four vertical rods 10 in a liftable manner. The two ends of the two horizontal sliding rods 12 are respectively connected to the four lifting blocks 11. Two horizontal sliding blocks 13 are slidably installed on the two horizontal sliding rods 12. The two ends of the two elastic bands 14 are respectively connected to the four horizontal sliding blocks 13; it further includes an upper frame 15, a sliding frame 16, a sliding table 17, a push cylinder 18 and a push head 19. The upper frame 15 is installed at the top of the four vertical rods 10. The sliding frame 16 is slidably installed on the upper frame 15. The sliding table 17 is slidably installed on the sliding frame 16. The fixed end of the push cylinder 18 is installed on the sliding table 17. The lower end of the piston rod of the push cylinder 18 is installed with the push head 19; it further includes a spray head 20, and the spray head 20 is installed on the push head 19.

[0024] The tightened fabric is placed between two elastic bands 14. Four horizontal sliders 13 move relatively closer along two horizontal slide bars 12, so that the two elastic bands 14 clamp the fabric. Four lifting blocks 11 descend along four vertical rods 10, so that the two horizontal slide bars 12, four horizontal sliders 13 and two elastic bands 14 drive the fabric to descend and immerse in the dye in the dye vat 1 for dyeing, which is convenient for controlling the dyeing depth. The carriage 16 moves on the upper frame 15, and the slide table 17 moves on the carriage 16, so that the pushing head 19 aligns with the designated position of the fabric clamped by the two elastic bands 14. The piston rod of the pushing cylinder 18 extends downward, so that the pushing head 19 pushes the fabric at the designated position downward, so that the position is immersed in the dye for local dyeing and dyeing with different depths, improving the dyeing effect. When the pushing head 19 moves to the designated position, the dye is dripped through the nozzle 20 to the designated position of the fabric for drip dyeing, improving the dyeing effect.

[0025] As Figures 1 to 7 shown, a small tie-dyeing machine of the present utility model, when it works, first, a plurality of dye boxes 2 are vertically arranged, and different colors of dyes are stored in the plurality of dye boxes 2 respectively. When dyeing the fabric, the push rod two 6 drives the gate plate 5 to move, so that the target inlet and outlet on the dye vat 1 are opened. The piston rod of the push rod 3 matched with the dye box 2 aligned with the inlet and outlet extends, so that the dye box 2 slowly tilts, so that the dye in the dye box 2 is poured into the dye vat 1 through the target inlet and outlet. During the process of pouring the dye, a plurality of baffle plates 4 seal and guide the dye to avoid dye splashing. By setting the length of the piston rod of the push rod 3 extending, the inclination degree of the dye box 2 is adjusted, so as to adjust the depth of the dye in the dye vat 1. The tightened fabric is placed between two elastic bands 14. Four horizontal sliders 13 move relatively closer along two horizontal slide bars 12, so that the two elastic bands 14 clamp the fabric. Four lifting blocks 11 descend along four vertical rods 10, so that the two horizontal slide bars 12, four horizontal sliders 13 and two elastic bands 14 drive the fabric to descend and immerse in the dye in the dye vat 1 for dyeing. The carriage 16 moves on the upper frame 15, and the slide table 17 moves on the carriage 16, so that the pushing head 19 aligns with the designated position of the fabric clamped by the two elastic bands 14. The piston rod of the pushing cylinder 18 extends downward, so that the pushing head 19 pushes the fabric at the designated position downward, so that the position is immersed in the dye for local dyeing. When the pushing head 19 moves to the designated position, the dye is dripped through the nozzle 20 to the designated position of the fabric for drip dyeing. When the color needs to be changed, the target dye box 2 is vertically reset under the drive of the push rod 3. A plurality of driving wheels 8 drive two driving belts 9 to rotate synchronously. The two driving belts 9 drive the scraping plate 7 to move in the dyeing chamber of the dye vat 1 towards the dye box 2, so that the scraping plate 7 pushes the dye in the dyeing chamber of the dye vat 1 back into the dye box 2. The push rod two 6 drives the gate plate 5 to move, so that the gate plate 5 closes the target inlet and outlet and opens another inlet and outlet, and repeating the above operation enables another dye box 2 to tilt and pour another kind of dye into the dye vat 1.

[0026] The main functions achieved by the present utility model are as follows:

[0027] 1. Only by using one dyeing pool can the rapid conversion of different dyes be achieved;

[0028] 2. The depth of the dye can be flexibly adjusted;

[0029] 3. Fixed-point tie-dyeing and dripping dyeing can be carried out, with multiple functions.

[0030] For a small tie-dyeing and dyeing machine of the present utility model, its installation method, connection method or setting method are all common mechanical methods, and any method that can achieve its beneficial effects can be implemented; the dyeing pool 1, dye box 2, push rod 3, second push rod 6, driving wheel 8, driving belt 9, vertical rod 10, lifting block 11, horizontal sliding rod 12, horizontal sliding block 13, elastic belt 14, sliding frame 16, sliding table 17, push cylinder 18, push head 19, and nozzle 20 of the small tie-dyeing and dyeing machine of the present utility model are purchased on the market, and technicians in this industry only need to install and operate according to the attached user manual, without the need for technicians in this field to perform creative labor.

[0031] All the technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the specification of the present utility model are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0032] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A small tie-dyeing machine, comprising a dyeing pool (1), the interior of the dyeing pool (1) is provided with a dyeing chamber, and the upper end surface of the dyeing pool (1) is provided with an opening; characterized in that, It also includes a plurality of dye cartridges (2), a plurality of push rods (3), a plurality of baffles (4), a sluice gate (5) and a second push rod (6). A plurality of dye outlets are provided on one side wall of the dyeing tank (1). The plurality of dye cartridges (2) are hinged on the outer wall of the dyeing tank (1). Inlets and outlets are provided on the upper end surfaces of the plurality of dye cartridges (2). The inlets and outlets of the plurality of dye cartridges (2) are respectively aligned with the plurality of dye outlets. Different colors of dyes are stored in the plurality of dye cartridges (2). The plurality of baffles (4) are installed on the outer wall of the dyeing tank (1). The two side walls of the inlets and outlets of the plurality of dye cartridges (2) are in sliding and sealing contact with the inner side walls of the plurality of baffles (4). The sluice gate (5) is slidably installed on the inner wall of the side wall of the dyeing tank (1). The sluice gate (5) slidably shields the plurality of inlets and outlets on the side wall of the dyeing tank (1). The second push rod (6) is installed on the dyeing tank (1). The piston rod of the second push rod (6) is connected to the sluice gate (5).

2. The small tie-dyeing and dyeing machine according to claim 1, characterized in that, Anti-sticking coatings are provided on both the inner wall and the bottom wall of the dyeing chamber of the dyeing tank (1).

3. The small tie-dyeing and dyeing machine according to claim 1, wherein It also includes a scraper (7), a plurality of driving wheels (8) and two driving belts (9). The scraper (7) is slidably installed in the dyeing chamber of the dyeing tank (1). The scraper (7) scrapes the inner wall and the bottom wall of the dyeing chamber. The plurality of driving wheels (8) are respectively rotatably installed on the left and right outer walls of the dyeing tank (1). The two driving belts (9) are respectively sleeved on the plurality of driving wheels (8). The two driving belts (9) are respectively located on the left and right sides of the dyeing tank (1). The scraper (7) is connected to the two driving belts (9).

4. A small tie-dye dyeing machine according to claim 1, characterized in that, It also includes four vertical rods (10), four lifting blocks (11), two horizontal sliding rods (12), four horizontal sliding blocks (13) and two elastic bands (14). The four vertical rods (10) are vertically installed at the four corners of the dyeing tank (1). The four lifting blocks (11) are respectively liftably installed on the four vertical rods (10). The two ends of the two horizontal sliding rods (12) are respectively connected to the four lifting blocks (11). Two horizontal sliding blocks (13) are slidably installed on the two horizontal sliding rods (12) in a movable manner. The two ends of the two elastic bands (14) are respectively connected to the four horizontal sliding blocks (13).

5. The small tie-dyeing and dyeing machine according to claim 4, characterized in that, It also includes an upper square frame (15), a sliding frame (16), a sliding table (17), a pushing cylinder (18) and a pushing head (19). The upper square frame (15) is installed on the tops of the four vertical rods (10). The sliding frame (16) is slidably installed on the upper square frame (15). The sliding table (17) is slidably installed on the sliding frame (16). The fixed end of the pushing cylinder (18) is installed on the sliding table (17). The lower end of the piston rod of the pushing cylinder (18) is installed with the pushing head (19).

6. The small tie-dyeing and dyeing machine according to claim 5, wherein, It also includes a spray head (20). The spray head (20) is installed on the pushing head (19).

Citation Information

Patent Citations

  • A tie-dyeing device for clothing fabrics

    CN109667085B