Roots water ring vacuum unit with cooling device
By introducing protective sound insulation covers, filter plates, motor-driven rotating fan blades and heat sinks into the Roots water ring vacuum unit, and cooling water circulation of cooling cylinders and water pumps, the problem of heat accumulation in the unit is solved, effective temperature control and component protection are achieved, and service life is extended and working efficiency is improved.
Patent Information
- Application Number
- CN202422122888.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing Roots water ring vacuum unit is operating due to heat accumulation, which may cause lubricant deterioration, wear and aging of mechanical components, shorten service life, and lack effective cooling devices.
A Roots water ring vacuum unit with cooling device is designed, including a protective sound insulation cover, a filter plate, a breathable hole, a motor-driven rotating fan blade and a heat sink to form a high-efficiency air convection heat dissipation system, and the cooling water circulation is realized through the cooling cylinder and the water pump to directly cool the exhaust port.
Effectively reduce unit temperature, protect internal components cleanliness, extend service life, improve work efficiency, reduce heat radiation, save water resources, and achieve stable and long-term operation.
Smart Images

Figure CN223136393U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum units, in particular to a Roots water ring vacuum unit with a cooling device. Background Technique
[0002] The Roots water ring vacuum unit is a vacuum device that combines the advantages of a Roots pump and a water ring pump and is widely used in various industrial fields. The working principle of the Roots water ring vacuum unit is based on the combination of the working principles of the Roots pump and the water ring pump. The Roots pump is a positive displacement vacuum pump. Through the rotation of two meshing rotors in the pump cavity, gas is sucked in from the intake port, compressed and then discharged. The water ring pump uses the interaction between the water ring and the impeller to suck in gas from the intake port and reach a vacuum state through the compression and discharge process. The Roots water ring vacuum unit combines these two pumps and realizes efficient vacuum extraction through the rapid air extraction of the Roots pump and the higher vacuum degree of the water ring pump.
[0003] During the operation of the existing Roots vacuum pump, due to mechanical friction, gas compression and the interaction of internal components, a large amount of heat will be generated. If there is no effective cooling device to dissipate this heat, the temperature of the pump body will rise rapidly, which may cause the lubricating oil in the pump to overheat and deteriorate, the bearings and other mechanical components to wear more severely due to high temperature, and even may cause component deformation or fracture due to thermal stress, thus damaging the pump body. At the same time, long-term operation in a high-temperature environment will accelerate the aging and wear of the internal components of the Roots vacuum pump, thus shortening the overall service life of the pump. In particular, the lubricating oil is prone to oxidation and deterioration at high temperature, losing its lubricating and cooling functions, and greatly reducing the protection effect on the pump. Therefore, it is necessary to design a Roots water ring vacuum unit with a cooling device to cool the vacuum unit. Content of the Utility Model
[0004] The purpose of the utility model is to provide a Roots water ring vacuum unit with a cooling device to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A Roots water ring vacuum unit with a cooling device, including a base, a vacuum unit body is fixedly installed on the top of the base, and an exhaust port is communicated and arranged on the top of the vacuum unit body; a cooling component, the cooling component is arranged above the base; the cooling component includes: a first cooling part, the first cooling part is arranged above the base; a second cooling part, the second cooling part is arranged above the base, and the second cooling part is located inside the first cooling part.
[0006] Preferably, the first cooling part includes: a protective sound insulation cover, which is arranged on the top of the base and outside the vacuum unit body; a plurality of ventilation holes are evenly arranged at equal intervals on one side of the protective sound insulation cover; two circular mounting rings are fixedly installed on the top of the protective sound insulation cover, and a filter plate is fixedly installed on the top of the circular mounting rings.
[0007] By providing ventilation holes, the ventilation holes promote air circulation and accelerate heat dissipation.
[0008] Preferably, air holes are arranged below the filter plate, and the air holes are circumferentially and evenly arranged on the top of the protective sound insulation cover; a motor is arranged inside the circular mounting ring, and the motor is located above the protective sound insulation cover; a connecting rotating shaft is arranged at the output end of the motor, and the connecting rotating shaft movably penetrates through the protective sound insulation cover and extends into the protective sound insulation cover.
[0009] By providing a filter plate, it prevents external impurities from entering the interior, and at the same time allows clean air to enter the interior of the protective sound insulation cover through the air holes.
[0010] Preferably, a rotating fan blade is fixedly installed at the bottom of the connecting rotating shaft; heat sinks are arranged below the rotating fan blade, and the heat sinks are fixedly installed on the top of the base, and there are two groups, located on both sides of the vacuum unit body.
[0011] By providing a motor, the motor drives the connecting rotating shaft to drive the rotating fan blade to rotate, forming a strong air flow, enhancing the cooling effect on the vacuum unit body through the heat sinks. By providing heat sinks, the heat sinks are located on both sides of the unit to maximize the heat dissipation area.
[0012] Preferably, the second cooling part includes: a support frame, which is fixedly installed on the top of the base; an installation groove is provided on the top of the support frame, and a cooling cylinder is fixedly installed inside the installation groove; a water inlet pipe is communicated with the top of the cooling cylinder, and a water pump is arranged inside the cooling cylinder.
[0013] Preferably, a water delivery pipe is communicated with one side of the water pump, and the water delivery pipe movably penetrates through the cooling cylinder and extends into the exhaust port; a control valve is movably sleeved on the outer wall of the water delivery pipe, and the control valve is arranged on the outer wall of the cooling cylinder.
[0014] By providing a water pump, the water pump works to deliver cooling water to the inside of the exhaust port through the water delivery pipe to achieve direct cooling. A control valve is provided on the water delivery pipe to facilitate the adjustment of the water flow rate.
[0015] Preferably, a recovery, filtration and cooling device is provided below the cooling cylinder. One side of the recovery, filtration and cooling device is connected and provided with a connecting pipe, and the other end of the connecting pipe is connected and arranged inside the water inlet pipe. The other side of the recovery, filtration and cooling device is connected and provided with a recovery pipe, and the other end of the recovery pipe is connected and arranged on one side of the vacuum unit body.
[0016] By providing a recovery, filtration and cooling device, the cooling water after being cooled through the exhaust port will carry a certain amount of heat and possible impurities. These cooling waters then enter the recovery, filtration and cooling device through the recovery pipe. Inside the recovery, filtration and cooling device, the cooling water will undergo filtration and cooling treatment. The filtration process can remove impurities in the water to prevent them from damaging the system; the cooling process dissipates the heat in the cooling water to the environment through heat exchange and other means to reduce its temperature. After being treated by the recovery, filtration and cooling device, the cooling water becomes clear and low-temperature again, and then flows back into the water inlet pipe through the connecting pipe to continue to participate in the next round of cooling cycle.
[0017] The utility model provides a Roots water ring vacuum unit with a cooling device, having the following beneficial effects:
[0018] (1) By providing a protective sound insulation cover, a filter plate and air vents, the utility model reduces the interference of the external environment to it, isolates the noise generated during the operation of the unit, effectively filters the air entering the inside of the protective sound insulation cover, and prevents dust, impurities, etc. from entering the inside of the unit, thereby protecting the cleanliness of the internal components of the unit and extending the service life. Further, through the strong air flow generated by the rotating fan blades driven by the motor, combined with the heat dissipation fins installed on the top of the base, an efficient air convection heat dissipation system is formed, which quickly takes away the heat accumulated around the vacuum unit body, so that the unit maintains a stable temperature during long-term operation, achieving the effect of dissipating heat from the vacuum unit body.
[0019] (2) By providing a support frame, driven by the water pump in the cooling cylinder, the cooling water is directly delivered to the inside of the exhaust port through the water delivery pipe to directly cool the high-temperature exhaust gas, improving the working efficiency of the vacuum unit and reducing the radiation of heat to the surrounding environment. After passing through the exhaust port, the cooling water is recovered into the inside of the recovery, filtration and cooling device through the recovery pipe for filtration and cooling treatment, and then re-enters the inside of the cooling cylinder to realize water circulation, saving water resources, and achieving the effect of facilitating the secondary heat dissipation of the vacuum unit body. Description of the Drawings
[0020] Figure 1 is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 is an internal view of the structure of a Roots water ring vacuum unit with a cooling device of the utility model;
[0022] Figure 3 This is a side view of the water cooling structure of a Roots water ring vacuum unit with a cooling device according to the present utility model;
[0023] Figure 4 This is a top view of the structure of a Roots water ring vacuum unit with a cooling device according to the present utility model.
[0024] In the figure: 1 base, 2 vacuum unit body, 21 exhaust port, 3 cooling component, 31 first cooling part, 311 protective sound insulation cover, 312 ventilation hole, 313 circular mounting ring, 314 filter plate, 315 air permeable hole, 316 motor, 317 connecting rotating shaft, 318 rotating fan blade, 319 heat sink, 32 second cooling part, 321 support frame, 322 cooling cylinder, 323 water inlet pipe, 324 water pump, 325 water delivery pipe, 326 control valve, 327 recycling and filtering cooler, 328 connecting pipe, 329 recycling pipe. Specific embodiments
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present utility model and should not be construed as limiting the present utility model. Embodiment
[0027] A preferred embodiment of a Roots water ring vacuum unit with a cooling device provided by the present utility model is as Figures 1-4 shown: A Roots water ring vacuum unit with a cooling device includes a base 1, a vacuum unit body 2 is fixedly installed on the top of the base 1, and an exhaust port 21 is communicated with the top of the vacuum unit body 2; a cooling component 3, the cooling component 3 is arranged above the base 1; the cooling component 3 includes: a first cooling part 31, the first cooling part 31 is arranged above the base 1; a second cooling part 32, the second cooling part 32 is arranged above the base 1, and the second cooling part 32 is located inside the first cooling part 31.
[0028] The first cooling part 31 includes: a protective and sound-insulating cover 311, which is arranged on the top of the base 1 and is located outside the vacuum unit body 2; ventilation holes 312 are evenly and equidistantly arranged on one side of the protective and sound-insulating cover 311, and a circular mounting ring 313 is fixedly installed on the top of the protective and sound-insulating cover 311, and there are two groups in total. A filter plate 314 is fixedly installed on the top of the circular mounting ring 313.
[0029] By providing the ventilation holes 312, the ventilation holes 312 promote air circulation and accelerate heat dissipation.
[0030] Below the filter plate 314, ventilation holes 315 are provided, and the ventilation holes 315 are circumferentially and equidistantly arranged on the top of the protective and sound-insulating cover 311. Inside the circular mounting ring 313, a motor 316 is provided, and the motor 316 is located above the protective and sound-insulating cover 311. The output end of the motor 316 is provided with a connecting rotating shaft 317, and the connecting rotating shaft 317 movably penetrates the protective and sound-insulating cover 311 and extends into the protective and sound-insulating cover 311.
[0031] By providing the filter plate 314, it prevents foreign impurities from entering the interior, and at the same time allows clean air to enter the interior of the protective and sound-insulating cover 311 through the ventilation holes 315.
[0032] At the bottom of the connecting rotating shaft 317, a rotating fan blade 318 is fixedly installed. Below the rotating fan blade 318, heat sinks 319 are provided, and the heat sinks 319 are fixedly installed on the top of the base 1, and there are two groups in total, located on both sides of the vacuum unit body 2.
[0033] By providing the motor 316, the motor 316 drives the connecting rotating shaft 317 to drive the rotating fan blade 318 to rotate, forming a strong air flow, enhancing the cooling effect on the vacuum unit body 2 through the heat sinks 319. By providing the heat sinks 319, the heat sinks 319 are located on both sides of the unit to maximize the heat dissipation area.
[0034] Furthermore, in this embodiment, by providing the protective and sound-insulating cover 311, the filter plate 314 and the ventilation holes 315, the interference of the external environment is reduced, the noise generated during the operation of the unit is isolated, the air entering the interior of the protective and sound-insulating cover is effectively filtered, and dust, impurities, etc. are prevented from entering the interior of the unit, thereby protecting the cleanliness of the internal components of the unit and extending the service life.
[0035] Furthermore, through the strong air flow generated by the rotating fan blade 318 driven by the motor 316, combined with the heat sinks 319 installed on the top of the base 1, an efficient air convection heat dissipation system is formed, which quickly takes away the heat accumulated around the vacuum unit body 2, enabling the unit to maintain a stable temperature during long-term operation, achieving the purpose of dissipating heat from the vacuum unit body 2. Embodiment
[0036] Based on Embodiment 1, a preferred embodiment of a Roots water-ring vacuum unit with a cooling device provided by the present utility model is as follows Figures 1-4 As shown: The second cooling part 32 includes: a support frame 321, and the support frame 321 is fixedly installed on the top of the base 1; an installation groove is formed in the top of the support frame 321, and a cooling cylinder 322 is fixedly installed inside the installation groove. A water inlet pipe 323 is communicated with the top of the cooling cylinder 322, and a water pump 324 is arranged inside the cooling cylinder 322.
[0037] One side of the water pump 324 is communicated with a water delivery pipe 325, and the water delivery pipe 325 movably penetrates through the cooling cylinder 322 and extends into the exhaust port 21. A control valve 326 is movably sleeved on the outer wall of the water delivery pipe 325, and the control valve 326 is arranged on the outer wall of the cooling cylinder 322.
[0038] By arranging the water pump 324, when the water pump 324 works, cooling water is delivered to the inside of the exhaust port 21 through the water delivery pipe 325 to achieve direct cooling. A control valve 326 is arranged on the water delivery pipe 325 to facilitate the adjustment of the water flow rate.
[0039] A recovery and filtration cooler 327 is arranged below the cooling cylinder 322. One side of the recovery and filtration cooler 327 is communicated with a connection pipe 328, and the other end of the connection pipe 328 is communicated with the inside of the water inlet pipe 323. The other side of the recovery and filtration cooler 327 is communicated with a recovery pipe 329, and the other end of the recovery pipe 329 is communicated with one side of the vacuum unit body 2.
[0040] Furthermore, in this embodiment, by arranging the support frame 321, driven by the water pump 324 in the cooling cylinder 322, the cooling water is directly delivered to the inside of the exhaust port 21 through the water delivery pipe 325 to directly cool the high-temperature exhaust gas, improving the working efficiency of the vacuum unit and reducing the heat radiation to the surrounding environment. After passing through the exhaust port, the cooling water is recovered into the inside of the recovery and filtration cooler 327 through the recovery pipe 329 and re-enters the inside of the cooling cylinder to realize water circulation, saving water resources and achieving the purpose of facilitating the secondary heat dissipation of the vacuum unit body 2.
[0041] In use, first, install the protective sound insulation cover 311 to surround the vacuum unit body 2, reduce noise transmission, and allow outside air to enter through the ventilation holes 312. The filter plate 314 installed on the top prevents impurities from entering, while the ventilation holes 315 allow the filtered clean air to enter the interior of the protective sound insulation cover 311. Further, the motor 316 drives the rotating fan blade 318 to rotate, generating a strong air flow, accelerating the air flow around the vacuum unit body through the heat sink 319, and taking away the heat. Further, cooling water is introduced through the water inlet pipe 323, and the water pump 324 arranged inside drives the water flow to circulate, delivering the cooling water to the inside of the exhaust port 21 to directly cool the high-temperature gas. The control valve 326 is used to adjust the water flow rate. Further, the recovery pipe 329 recovers the water and delivers the cooled water to the cooling cylinder 322 after being cooled by the recovery filter cooler 327, realizing water circulation cooling.
[0042] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A Roots water ring vacuum unit with a cooling device, comprising a base (1), characterized in that: The top of the base (1) is fixedly installed with a vacuum unit body (2), and the top of the vacuum unit body (2) is communicated with an exhaust port (21); A cooling component (3), the cooling component (3) is arranged above the base (1); The cooling component (3) includes: A first cooling part (31), the first cooling part (31) is arranged above the base (1); A second cooling part (32), the second cooling part (32) is arranged above the base (1), and the second cooling part (32) is located inside the first cooling part (31).
2. The roots water ring vacuum unit with a cooling device according to claim 1, characterized in that: The first cooling part (31) includes: A protective and sound-insulating cover (311), the protective and sound-insulating cover (311) is arranged on the top of the base (1) and outside the vacuum unit body (2); A plurality of ventilation holes (312) are evenly arranged at equal intervals on one side of the protective and sound-insulating cover (311), and a circular mounting ring (313) is fixedly installed on the top of the protective and sound-insulating cover (311), and there are two groups in total. A filter plate (314) is fixedly installed on the top of the circular mounting ring (313).
3. The roots water ring vacuum unit with a cooling device according to claim 2, characterized in that: Below the filter plate (314) is provided with air-permeable holes (315), and the air-permeable holes (315) are circumferentially arranged at equal intervals on the top of the protective and sound-insulating cover (311). Inside the circular mounting ring (313) is provided with a motor (316), and the motor (316) is located above the protective and sound-insulating cover (311).
4. The roots water ring vacuum unit with a cooling device according to claim 3, characterized in that: The output end of the motor (316) is provided with a connecting rotating shaft (317), and the connecting rotating shaft (317) movably penetrates through the protective and sound-insulating cover (311) and extends into the protective and sound-insulating cover (311).
5. The Roots water-ring vacuum unit with a cooling device according to claim 4, characterized in that: At the bottom of the connecting rotating shaft (317) is fixedly installed a rotating fan blade (318), and below the rotating fan blade (318) is provided with heat dissipation fins (319), and the heat dissipation fins (319) are fixedly installed on the top of the base (1), and there are two groups in total, located on both sides of the vacuum unit body (2).
6. A Roots water ring vacuum unit with a cooling device according to claim 1, characterized in that: The second cooling part (32) includes: A support frame (321), the support frame (321) is fixedly installed on the top of the base (1); An installation groove is formed in the top of the support frame (321), and a cooling cylinder (322) is fixedly installed inside the installation groove. The top of the cooling cylinder (322) is communicated with a water inlet pipe (323), and a water pump (324) is arranged inside the cooling cylinder (322).
7. The Roots water ring vacuum unit with a cooling device according to claim 6, characterized in that: One side of the water pump (324) is communicated with a water delivery pipe (325), and the water delivery pipe (325) movably penetrates through the cooling cylinder (322) and extends into the exhaust port (21). A control valve (326) is movably sleeved on the outer wall of the water delivery pipe (325), and the control valve (326) is arranged on the outer wall of the cooling cylinder (322).
8. The roots water ring vacuum unit with a cooling device according to claim 7, characterized in that: A recycling filter cooler (327) is arranged below the cooling cylinder (322). A connecting pipe (328) is communicated and arranged on one side of the recycling filter cooler (327), and the other end of the connecting pipe (328) is communicated and arranged inside the water inlet pipe (323). A recycling pipe (329) is communicated and arranged on the other side of the recycling filter cooler (327), and the other end of the recycling pipe (329) is communicated and arranged on one side of the vacuum unit body (2).