Projection lamp reflection cup assembling device

Abstract

The utility model relates to the technical field of project lamp production equipment, in particular to a project lamp reflection cup assembling device, which is characterized by comprising a storage mechanism, a conveying mechanism, an assembling mechanism and a control mechanism, the transfer mechanism is arranged on one side of the storage mechanism so as to transfer the reflection cup to the lamp shell; the pressing mechanism is erected on the conveying line so as to press the reflection cup into the lamp shell; the gluing mechanism is arranged on one side of the conveying line and is used for coating the reflection cups arranged in the lamp shells with mucilage glue; wherein the pressing mechanism comprises a rack, a driving assembly and a pressing piece, the rack is erected on the conveying line, the driving assembly is arranged on the side face of the rack, the pressing piece is in transmission connection with the output end of the driving assembly, and the driving assembly is used for driving the pressing piece to reciprocate in the vertical plane and the horizontal plane. The light reflecting cup assembling machine can automatically assemble the light reflecting cup in the lamp shell, and has the advantages of being automatic in assembling and improving production efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of floodlight production equipment, and more specifically, it relates to a floodlight reflector cup assembly device. Background Art

[0002] A floodlight, usually composed of a lamp housing, a light source board, a reflector cup, a light-transmitting board, wires, etc., is a lighting fixture used for lighting, which can focus light on a specific area to provide a bright lighting effect. Floodlights are mainly used for single building decorative lighting, exterior wall lighting of historical building complexes, interior and exterior lighting of industrial plants, stadiums, ports, docks, and buildings, green landscape lighting, lighting of special facilities such as medical and cultural facilities, etc.

[0003] Currently, the main method for enterprises to produce floodlights is as follows: A conveyor line for conveying the lamp housing is set in the production workshop, and processing stations are set in the conveying direction of the conveyor line to assemble each component onto the lamp housing in sequence. For example, at the reflector cup processing station, workers assemble the reflector cup into the lamp housing and apply adhesive on the outer periphery of the reflector cup to complete the fixation of the reflector cup.

[0004] The above technical solution has the following defects: The feeding, assembly, and gluing of the reflector cup all need to be operated manually, resulting in low assembly efficiency and prone to defective products, which is not conducive to the mass production of enterprises. Summary of the Utility Model

[0005] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a floodlight reflector cup assembly device, which can automatically assemble the reflector cup into the lamp housing and has the advantages of automatic assembly and improved production efficiency.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions. A floodlight reflector cup assembly device includes:

[0007] A storage mechanism, arranged on one side of the conveyor line, for storing reflector cups;

[0008] A transfer mechanism, arranged on one side of the storage mechanism, to transfer the reflector cup onto the lamp housing;

[0009] A pressing mechanism, erected on the conveyor line, to press the reflector cup into the lamp housing;

[0010] A gluing mechanism, arranged on one side of the conveyor line, to apply adhesive to the reflector cup placed in the lamp housing;

[0011] Wherein, the pressing mechanism includes a frame, a driving assembly and a pressing piece, the frame is mounted on the conveyor line, the driving assembly is installed on the side of the frame, the pressing piece is transmission-connected to the output end of the driving assembly, and the driving assembly is used to drive the pressing piece to reciprocate in the vertical plane and the horizontal plane.

[0012] In one embodiment, the storage mechanism includes a first mounting platform, a first drive member, a turntable, and a plurality of storage components;

[0013] The first mounting platform is arranged at one side of the conveying line, the first driving member is installed on the first mounting platform, the turntable is transmission-connected to the output end of the first driving member, the first driving member drives the turntable to rotate in a horizontal plane, and a plurality of the storage assemblies are arranged at intervals along the circumferential direction of the turntable;

[0014] The storage assembly comprises a storage seat and four limiting rods. The storage seat is arranged on the outer periphery of the rotating disk. The four limiting rods are respectively arranged at four corners of the storage seat and matched with the outer periphery of the reflective cup.

[0015] In one embodiment, the storage mechanism further includes a sensor, which is disposed on the first mounting platform and located on one side of the storage component.

[0016] In one embodiment, the transfer mechanism includes a second mounting platform, a second driving member, a first swinging assembly, a first telescopic member, and a suction assembly;

[0017] The second mounting platform is arranged at one side of the conveyor line, the second driving member is installed on the second mounting platform, the first swinging component is transmission-connected with the second driving member, the second driving member drives the first swinging component to swing back and forth in a horizontal plane, the first telescopic member is arranged at the output end of the first swinging component and can be telescoped back and forth in a vertical plane, and the suction component is installed at one end of the first telescopic member away from the first swinging component.

[0018] In one embodiment, the first swing assembly includes a first swing arm, a driving portion, and a second swing arm;

[0019] The first swing arm is transmission connected to the output end of the second driving member, the driving part is arranged in the second swing arm, and the output end of the driving part extends to the outside of the second swing arm, and one end of the first swing arm away from the second driving member is transmission connected to the output end of the driving part.

[0020] In one embodiment, the suction assembly includes a mounting plate and a plurality of vacuum nozzles;

[0021] The mounting plate is installed at one end of the first telescopic member away from the first swinging assembly, and a plurality of vacuum suction nozzles are arranged on the mounting plate and matched with the outer edge of the reflective cup.

[0022] In one embodiment, the drive assembly includes a first cylinder and a second cylinder;

[0023] The first cylinder is installed on the side of the frame, the second cylinder is transmission-connected to the output end of the first cylinder, the pressing member is transmission-connected to the output end of the second cylinder, the first cylinder drives the second cylinder to reciprocate in the vertical plane, and the second cylinder drives the pressing member to reciprocate in the horizontal plane.

[0024] In one embodiment, the pressing member is a pneumatic finger.

[0025] In one embodiment, the glue coating mechanism comprises:

[0026] A third mounting platform is arranged on one side of the conveying line;

[0027] A third driving member is mounted on the third mounting platform;

[0028] A second swing assembly is drivingly connected to the third driving member, and the third driving member drives the second swing assembly to swing back and forth in a horizontal plane;

[0029] A second telescopic member is disposed at the output end of the second swing assembly and can reciprocate and telescope in a vertical plane;

[0030] A glue storage tank, mounted on the third mounting platform;

[0031] The glue coating cylinder is installed at one end of the second telescopic member away from the second swinging assembly, and is connected to the output end of the glue storage tank through a glue delivery pipe.

[0032] The above-mentioned reflector cup assembly device for a floodlight has the following beneficial effects: when the lamp shell to be assembled with the reflector cup is transported to the assembly area through a conveyor line, the transfer mechanism assembles the reflector cup stored in the storage mechanism on the lamp shell, the pressing mechanism further presses the reflector cup into the lamp shell, and the gluing mechanism applies glue along the outer edge of the reflector cup. The assembly work of the reflector cup is completed by the machine instead of manual labor, which can greatly reduce manual intervention, reduce the generation of defective products, and improve the production efficiency of floodlights. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 Schematic diagram of the position of the present embodiment when working;

[0034] Figure 2 is a schematic diagram of the structure of the storage mechanism in this embodiment;

[0035] Figure 3 It is a schematic structural diagram of the transfer mechanism in this embodiment;

[0036] Figure 4 It is a schematic structural diagram of the pressing mechanism in this embodiment;

[0037] Figure 5 It is a schematic structural diagram of the glue - applying mechanism in this embodiment.

[0038] In the figure: 1. Conveyor line; 2. Storage mechanism; 21. First mounting table; 22. First driving member; 23. Turntable; 24. Storage seat; 25. Limiting rod; 26. Inductor; 3. Transfer mechanism; 31. Second mounting table; 32. Second driving member; 33. First swinging assembly; 331. First swing arm; 332. Second swing arm; 34. First telescopic member; 35. Suction assembly; 351. Mounting plate; 352. Vacuum suction nozzle; 4. Pressing mechanism; 41. Frame; 42. Driving assembly; 421. First cylinder; 422. Second cylinder; 43. Pressing member; 5. Glue - applying mechanism; 51. Third mounting table; 52. Third driving member; 53. Second swinging assembly; 54. Second telescopic member; 55. Glue storage tank; 56. Glue - applying cylinder. Detailed implementation manners

[0039] The following combines the drawings and embodiments to describe the present utility model in detail.

[0040] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.

[0041] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, "a plurality of" means at least two, unless otherwise specifically defined.

[0042] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0043] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0044] A reflector cup assembly device for a floodlight, such as Figure 1 and Figure 4 As shown, it includes a storage mechanism 2, a transfer mechanism 3, a pressing mechanism 4 and a gluing mechanism 5;

[0045] The storage mechanism 2 is arranged at one side of the conveyor line 1 for storing the reflective cup; the transfer mechanism 3 is arranged at one side of the storage mechanism 2 for transferring the reflective cup to the lamp housing; the pressing mechanism 4 is arranged on the conveyor line 1 for pressing the reflective cup into the lamp housing; the glue coating mechanism 5 is arranged at one side of the conveyor line 1 for coating glue on the reflective cup in the lamp housing;

[0046] Among them, the pressing mechanism 4 includes a frame 41, a driving component 42 and a pressing piece 43. The frame 41 is mounted on the conveyor line 1, the driving component 42 is installed on the side of the frame 41, and the pressing piece 43 is transmission-connected to the output end of the driving component 42. The driving component 42 is used to drive the pressing piece 43 to reciprocate in the vertical plane and the horizontal plane.

[0047] When the lamp housing to be assembled with the reflective cup is transported to the assembly area through the conveyor line 1, the transfer mechanism 3 assembles the reflective cup stored in the storage mechanism 2 on the lamp housing; the pressing mechanism 4 drives the pressing piece 43 to move downward through the driving assembly 42, and the pressing piece 43 presses the reflective cup into the lamp housing, and drives the pressing piece 43 to move horizontally through the driving assembly 42 to make the pressing more complete; the gluing mechanism 5 applies glue along the outer edge of the reflective cup.

[0048] By replacing manual labor with machines to complete the assembly of reflector cups, manual intervention can be greatly reduced, the production of defective products can be reduced, and the production efficiency of floodlights can be improved.

[0049] Specifically, Figure 2 As shown, the storage mechanism 2 includes a first mounting platform 21, a first driving member 22, a turntable 23 and a plurality of storage components;

[0050] The first mounting platform 21 is arranged at one side of the conveyor line 1, the first driving member 22 is arranged on the first mounting platform 21, the turntable 23 is connected to the output end of the first driving member 22 by transmission, the first driving member 22 drives the turntable 23 to rotate in a horizontal plane, and a plurality of storage components are arranged at intervals along the circumferential direction of the turntable 23;

[0051] The storage assembly includes a storage seat 24 and four limiting rods 25. The storage seat 24 is installed on the outer periphery of the rotating disk 23. The four limiting rods 25 are respectively arranged at four corners of the storage seat 24 and matched with the outer periphery of the reflective cup.

[0052] In actual production, the first driving member 22 is a combination of a motor and a cam divider to drive the turntable 23 to rotate; the storage seat 24 can be stacked with multiple reflective cups to reduce the frequency of manual loading of reflective cups; the limiting rod 25 is used to limit and fix the reflective cup to prevent the reflective cup from falling from the storage seat 24.

[0053] Further, such as Figure 2 As shown, the storage mechanism 2 further includes a sensor 26, which is disposed on the first mounting platform 21 and located at one side of the storage assembly.

[0054] In actual production, the output end of the sensor 26 corresponds to the top of the storage seat 24. When the storage height of the reflective cup is lower than the top of the storage seat 24, the sensor 26 feeds back information to the staff so that the staff can replenish the reflective cup in time.

[0055] Specifically, Figure 3 As shown, the transfer mechanism 3 includes a second mounting platform 31, a second driving member 32, a first swinging assembly 33, a first telescopic member 34 and a suction assembly 35;

[0056] The second mounting platform 31 is arranged at one side of the conveyor line 1, the second driving member 32 is installed on the second mounting platform 31, the first swinging assembly 33 is transmission-connected with the second driving member 32, the second driving member 32 drives the first swinging assembly 33 to swing back and forth in the horizontal plane, the first telescopic member 34 is arranged at the output end of the first swinging assembly 33, and can reciprocate and telescope in the vertical plane, and the suction assembly 35 is installed at one end of the first telescopic member 34 away from the first swinging assembly 33.

[0057] The second driving member 32 controls the reciprocating motion of the first swinging assembly 33 in the horizontal direction, so as to further drive the reciprocating motion of the first telescopic member 34 and the suction assembly 35 in the horizontal direction; the first telescopic member 34 controls the reciprocating motion of the suction assembly 35 in the vertical direction, and the combined action of each component achieves the effect of reciprocating transfer of the reflective cup.

[0058] Further, such as Figure 3 As shown, the first swing assembly 33 includes a first swing arm 331, a driving part (not shown in the figure) and a second swing arm 332; the first swing arm 331 is transmission-connected to the output end of the second driving part 32, the driving part is arranged in the second swing arm 332, and the output end of the driving part extends to the outside of the second swing arm 332, and one end of the first swing arm 331 away from the second driving part 32 is transmission-connected to the output end of the driving part.

[0059] In this embodiment, the driving part is a motor, and the first swing arm 331 and the second swing arm 332 are both in the shape of long arms. The second driving member 32 can drive the first swing arm 331 to swing back and forth in the horizontal direction. Because the end of the first swing arm 331 away from the second driving member 32 is connected to the output end of the driving part, the driving part can drive the second swing arm 332 to swing back and forth in the horizontal direction to achieve a larger swing amplitude, thereby improving flexibility and scope of application.

[0060] Further, such as Figure 3 As shown, the suction assembly 35 includes a mounting plate 351 and a plurality of vacuum suction nozzles 352; the mounting plate 351 is mounted on one end of the first telescopic member 34 away from the first swing assembly 33, and the plurality of vacuum suction nozzles 352 are arranged on the mounting plate 351 and cooperate with the outer edge of the reflective cup.

[0061] In actual application, multiple vacuum suction nozzles 352 can achieve the purpose of suction transfer by sucking the outer edge of the reflective cup, thereby reducing the risk of the reflective cup falling during the transfer process. In addition, the vacuum suction nozzle 352 is connected to a vacuum generator, an air source and other components, which is a common prior art and will not be described in detail here.

[0062] Specifically, Figure 4 As shown, the driving assembly 42 includes a first cylinder 421 and a second cylinder 422; the first cylinder 421 is installed on the side of the frame 41, the second cylinder 422 is transmission-connected to the output end of the first cylinder 421, the pressing member 43 is transmission-connected to the output end of the second cylinder 422, the first cylinder 421 drives the second cylinder 422 to reciprocate in the vertical plane, and the second cylinder 422 drives the pressing member 43 to reciprocate in the horizontal plane.

[0063] In practical application, the first cylinder 421 drives the second cylinder 422 to move downward, thereby driving the second cylinder 422 and the pressing member 43 to move downward synchronously, and the pressing member 43 presses the reflective cup; then the second cylinder 422 drives the pressing member 43 to move horizontally, so that the pressing effect of the pressing member 43 is more comprehensive.

[0064] Further, such as Figure 4 As shown, the pressing member 43 is a pneumatic finger. The pressing member 43 clamps the outer edge of the reflective cup and the outer edge of the lamp housing to achieve the effect of pressing the reflective cup into the lamp housing, and the second cylinder 422 drives the pressing member 43 to move between the outer edges of the lamp cup and the lamp housing, so that the pressing is more complete and convenient for subsequent processes.

[0065] Specifically, Figure 5 As shown, the glue coating mechanism 5 includes a third mounting platform 51, a third driving member 52, a second swing assembly 53, a second telescopic member 54, a glue storage tank 55 and a glue coating cylinder 56;

[0066] The third mounting platform 51 is arranged on one side of the conveyor line 1; the third driving member 52 is installed on the third mounting platform 51; the second swinging assembly 53 is transmission-connected to the third driving member 52, and the third driving member 52 drives the second swinging assembly 53 to swing back and forth in the horizontal plane; the second telescopic member 54 is arranged at the output end of the second swinging assembly 53, and can reciprocate and telescope in the vertical plane; the glue storage tank 55 is installed on the third mounting platform 51; the glue coating cylinder 56 is installed at one end of the second telescopic member 54 away from the second swinging assembly 53, and is connected to the output end of the glue storage tank 55 through a glue delivery pipe (not shown in the figure).

[0067] The third driving member 52 controls the reciprocating motion of the second swinging assembly 53 in the horizontal direction, so as to further drive the reciprocating motion of the second telescopic member 54 and the glue coating cylinder 56 in the horizontal direction; the second telescopic member 54 controls the reciprocating motion of the glue coating cylinder 56 in the vertical direction; the glue storage tank 55 delivers the glue to the glue coating cylinder 56 through the glue delivery pipe, and under the influence of the third driving member 52, the second swinging assembly 53 and the second telescopic member 54, the glue coating cylinder 56 applies the glue along the outer edge of the reflective cup to fix the reflective cup in the lamp housing. In addition, the second swinging assembly 53 has the same structure as the first swinging assembly 33, which will not be described in detail here.

[0068] In this embodiment, the second driving member 32 and the third driving member 52 are both rotary cylinders, and the first telescopic member 34 and the second telescopic member 54 are both lifting cylinders.

[0069] The above-described embodiments merely represent several implementation manners of the present utility model. The description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all fall within the protection scope of the present utility model. Therefore, the protection scope of the patent of the present utility model shall be subject to the appended claims.

Claims

1. A spotlight reflector cup assembling device, characterized in that, include: A storage mechanism, arranged on one side of the conveying line, for storing the reflective cups; A transfer mechanism, disposed on one side of the storage mechanism, to transfer the reflective cup to the lamp housing; A pressing mechanism is mounted on the conveying line to press the reflective cup into the lamp housing; A glue coating mechanism is arranged on one side of the conveying line to coat the reflective cup in the lamp housing with glue; Wherein, the pressing mechanism includes a frame, a driving assembly and a pressing piece, the frame is mounted on the conveyor line, the driving assembly is installed on the side of the frame, the pressing piece is transmission-connected to the output end of the driving assembly, and the driving assembly is used to drive the pressing piece to reciprocate in the vertical plane and the horizontal plane.

2. The spotlight reflector cup assembling device according to claim 1, wherein: The storage mechanism includes a first mounting platform, a first driving member, a turntable and a plurality of storage components; The first mounting platform is arranged at one side of the conveying line, the first driving member is installed on the first mounting platform, the turntable is transmission-connected to the output end of the first driving member, the first driving member drives the turntable to rotate in a horizontal plane, and a plurality of the storage assemblies are arranged at intervals along the circumferential direction of the turntable; The storage assembly comprises a storage seat and four limiting rods. The storage seat is arranged on the outer periphery of the rotating disk. The four limiting rods are respectively arranged at four corners of the storage seat and matched with the outer periphery of the reflective cup.

3. The spotlight reflector cup assembling device according to claim 2, characterized in that: The storage mechanism further comprises a sensor, which is arranged on the first mounting platform and located at one side of the storage component.

4. The spotlight reflector cup assembling device according to claim 1, characterized in that: The transfer mechanism includes a second mounting platform, a second driving member, a first swinging assembly, a first telescopic member and a suction assembly; The second mounting platform is arranged at one side of the conveyor line, the second driving member is installed on the second mounting platform, the first swinging component is transmission-connected with the second driving member, the second driving member drives the first swinging component to swing back and forth in a horizontal plane, the first telescopic member is arranged at the output end of the first swinging component and can be telescoped back and forth in a vertical plane, and the suction component is installed at one end of the first telescopic member away from the first swinging component.

5. The spotlight reflector cup assembling device according to claim 4, characterized in that: The first swing assembly includes a first swing arm, a driving portion, and a second swing arm; The first swing arm is transmission connected to the output end of the second driving member, the driving part is arranged in the second swing arm, and the output end of the driving part extends to the outside of the second swing arm, and one end of the first swing arm away from the second driving member is transmission connected to the output end of the driving part.

6. The assembly device for the reflector cup of a floodlight according to claim 4, wherein: The suction assembly includes a mounting plate and a plurality of vacuum suction nozzles; The mounting plate is installed at one end of the first telescopic member away from the first swinging assembly, and a plurality of vacuum suction nozzles are arranged on the mounting plate and matched with the outer edge of the reflective cup.

7. The spotlight reflector cup assembling device according to claim 1, characterized in that: The drive assembly includes a first cylinder and a second cylinder; The first cylinder is installed on the side of the frame, the second cylinder is transmission-connected to the output end of the first cylinder, the pressing member is transmission-connected to the output end of the second cylinder, the first cylinder drives the second cylinder to reciprocate in the vertical plane, and the second cylinder drives the pressing member to reciprocate in the horizontal plane.

8. The assembly device of the floodlight reflector cup according to claim 7, wherein: The pressing member is a pneumatic finger.

9. The spotlight reflector cup assembling device according to claim 1, characterized in that, The glue coating mechanism comprises: The third installation platform is arranged on one side of the conveyor line; The third driving member is installed on the third installation platform; The second swing assembly is in transmission connection with the third driving member, and the third driving member drives the second swing assembly to reciprocally swing within a horizontal plane; The second telescopic member is arranged at the output end of the second swing assembly and can reciprocally telescope within a vertical plane; The glue storage tank is installed on the third installation platform; The glue application cylinder is installed at one end of the second telescopic member away from the second swing assembly and is connected to the output end of the glue storage tank through a glue delivery pipe.

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