Light source plate mounting device of projection lamp

Abstract

The utility model relates to the technical field of project lamp production equipment, in particular to a project lamp light source plate mounting device, which is characterized by comprising a mounting table arranged on one side of a conveying line; the first transfer mechanism is arranged on the mounting table; the gluing mechanism is in transmission connection with the output end of the first transfer mechanism; the storage mechanism is arranged on the mounting table and located on one side of the first transfer mechanism; the second transfer mechanism is arranged on the mounting table and located on the side, away from the first transfer mechanism, of the storage mechanism; the suction mechanism is in transmission connection with the output end of the second transfer mechanism; the pressing mechanism is erected on the conveying line; wherein the first transfer mechanism is used for driving the gluing mechanism to reciprocate in the horizontal plane and the vertical plane, and the second transfer mechanism is used for driving the suction mechanism to reciprocate in the horizontal plane and the vertical plane. The utility model has the advantage of improving the assembly efficiency and the economic benefit of enterprises.

Description

Technical Field

[0001] The utility model relates to the technical field of floodlight production equipment, and more specifically, it relates to a floodlight light source board installation device. Background Art

[0002] A floodlight, also known as a spotlight, is a lamp that makes the illuminance on a specified illuminated surface higher than the surrounding environment, and its light source is an LED. Generally, it can aim at any direction for lighting and has a structure that is not affected by weather conditions. It is mainly used for single building decorative lighting, exterior wall lighting of historical building complexes, interior and exterior lighting of industrial plants, stadiums, ports, docks, green landscape lighting, lighting of special facilities such as medical and cultural facilities, etc.

[0003] Existing LED floodlights mainly consist of a lamp housing, a light source board, a reflector, a light-transmitting plate, and wires. Workers perform operations such as loading the lamp housing on the conveyor line, installing the light source board, welding the wires, performing re-light detection, assembling the reflector, installing the light-transmitting plate, and laser marking to complete the assembly of the floodlight.

[0004] In the current process of installing the light source board, it is necessary to first manually apply adhesive on the surface of the lamp housing on the conveyor line, and then align the position and place the light source board on the surface of the lamp housing coated with glue to fix the light source board on the lamp housing.

[0005] The above scheme has the following defects: The manual gluing speed is slow and the work efficiency is low; and it is necessary for workers to continuously align the light source board with the lamp housing, which is very likely to produce defective products and is not conducive to the growth of enterprise benefits. Summary of the Utility Model

[0006] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a floodlight light source board installation device, which has the advantages of improving the assembly efficiency and the economic benefits of the enterprise.

[0007] The above technical purpose of the utility model is achieved through the following technical solutions. A floodlight light source board installation device includes:

[0008] An installation table, arranged on one side of the conveyor line;

[0009] A first transfer mechanism, arranged on the installation table;

[0010] A gluing mechanism, drivingly connected to the output end of the first transfer mechanism, for applying adhesive to the lamp housing;

[0011] A storage mechanism, arranged on the installation table and on one side of the first transfer mechanism, for storing the light source board;

[0012] The second transfer mechanism is arranged on the mounting table and is located on the side of the storage mechanism away from the first transfer mechanism;

[0013] The suction mechanism is drivingly connected to the output end of the second transfer mechanism and is used for picking and placing the light source board;

[0014] The pressing mechanism is erected on the conveyor line to press the light source board onto the lamp housing;

[0015] Wherein, the first transfer mechanism is used to drive the glue application mechanism to reciprocate in the horizontal plane and the vertical plane, and the second transfer mechanism is used to drive the suction mechanism to reciprocate in the horizontal plane and the vertical plane.

[0016] In one embodiment, the first transfer mechanism includes:

[0017] The first driving member is arranged on the mounting table;

[0018] The first manipulator is drivingly connected to the output end of the first driving member, and the first driving member drives the first manipulator to swing reciprocally in the horizontal direction;

[0019] The first telescopic assembly is disposed through one end of the first manipulator away from the first driving member. The first telescopic assembly can reciprocally extend and retract in the vertical plane, and the output end of the first telescopic assembly is connected to the glue application mechanism.

[0020] In one embodiment, the first manipulator includes a transverse movement part, a driving part and a rotating part;

[0021] The transverse movement part is drivingly connected to the output end of the first driving member. The driving part is arranged inside the rotating part, and the output end of the driving part extends to the outside of the rotating part. One end of the transverse movement part away from the first driving member is drivingly connected to the output end of the driving part.

[0022] In one embodiment, the first telescopic assembly includes:

[0023] The connecting rod is disposed through one end of the first manipulator away from the first driving member;

[0024] The lifting cylinder is arranged at one end of the connecting rod away from the first manipulator and is drivingly connected to the glue application mechanism.

[0025] In one embodiment, the glue application mechanism includes:

[0026] The glue supply part is arranged on the surface of the mounting table and on one side of the first transfer mechanism and is used for providing adhesive;

[0027] A card plate, mounted on the output end of the first telescopic assembly, and a card slot is provided on the card plate;

[0028] The glue coating part is clamped on the clamping port and fixedly connected with the output end of the glue supply part through a glue delivery pipe, and is used for spraying glue on the lamp housing.

[0029] In one embodiment, the storage mechanism includes a second driving member, a cam divider, a rotating disk, and a plurality of storage portions;

[0030] The second driving member is installed on the mounting platform, the cam divider is drivingly connected to the output end of the second driving member, the turntable is installed at the output end of the cam divider, and the plurality of storage portions are spaced apart along the circumferential direction of the turntable.

[0031] In one embodiment, the storage portion includes a storage plate and four limiting members;

[0032] The storage plate is arranged on the outer periphery of the rotating disk, and the four limiting members are respectively arranged on the four corners of the storage plate and matched with the outer periphery of the light source plate.

[0033] In one embodiment, the suction mechanism includes a first mounting plate, a plurality of vacuum suction nozzles and a vacuum generator;

[0034] The first mounting plate is installed at the output end of the second transfer mechanism, the vacuum generator is arranged on one side of the second transfer mechanism, and a plurality of vacuum suction nozzles are arranged on the first mounting plate at intervals and are all connected to the output end of the vacuum generator through an air pipe.

[0035] In one embodiment, the pressing mechanism comprises:

[0036] A mounting frame, mounted on the conveyor line;

[0037] a third driving member, disposed on a side of the mounting frame;

[0038] A second mounting plate is drivingly connected to an output end of the third driving member, and the third driving member drives the second mounting plate to reciprocate in a vertical direction;

[0039] The stamping part is arranged on an end of the second mounting plate away from the third driving part.

[0040] In one embodiment, a plurality of stamping parts are arranged at intervals, and the length of the stamping parts matches the width of the light source board.

[0041] The above-mentioned installation device for the light source board of a floodlight has the following beneficial effects:

[0042] First, when the conveyor transports the lamp housing to the operation area, the first transfer mechanism drives the glue application mechanism to move. The glue application mechanism coats the adhesive on the lamp housing. The second transfer mechanism drives the suction mechanism to move. The suction mechanism sucks the light source board stored in the storage mechanism and releases it onto the lamp housing. Finally, the pressing mechanism further presses the light source board into the lamp housing, completing the installation work of the light source board by means of machine instead of manual labor, with high automation and improved assembly efficiency of the light source board;

[0043] Second, it reduces the influence of manual assembly on the light source board, improves the quality of the lamp, reduces the defective rate of the floodlight, and has good economic benefits. Brief Description of the Drawings

[0044] Figure 1 is the schematic position diagram during the operation of this embodiment;

[0045] Figure 2 is the top view of this embodiment;

[0046] Figure 3 is the schematic diagram of the mechanism layout on the installation table of this embodiment;

[0047] Figure 4 is Figure 3 the enlarged view of part A in

[0048] Figure 5 is the structural schematic diagram of the storage mechanism in this embodiment;

[0049] Figure 6 is the structural schematic diagram of the pressing mechanism in this embodiment.

[0050] In the figure: 1. Installation table; 2. First transfer mechanism; 21. First driving part; 22. First manipulator; 221. Transverse movement part; 222. Rotating part; 23. First telescopic assembly; 231. Connecting rod; 232. Lifting cylinder; 3. Glue application mechanism; 31. Glue supply part; 32. Clamping plate; 33. Glue coating part; 4. Storage mechanism; 41. Second driving part; 42. Cam divider; 43. Turntable; 44. Storage part; 441. Storage board; 442. Limiting part; 5. Second transfer mechanism; 51. Fourth driving part; 52. Second manipulator; 53. Second telescopic assembly; 6. Suction mechanism; 61. First mounting plate; 62. Vacuum suction nozzle; 63. Vacuum generator; 7. Pressing mechanism; 71. Mounting frame; 72. Third driving part; 73. Second mounting plate; 74. Stamping part; 8. Conveyor. Detailed Embodiment

[0051] The following combines the drawings and embodiments to describe the present invention in detail.

[0052] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0053] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, the meaning of "a plurality of" is at least two, unless otherwise specifically and clearly defined.

[0054] In the present utility model, unless otherwise clearly specified and defined, terms such as "mounted", "connected", "joined", "fixed", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, or capable of communicating with each other; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0055] In the present utility model, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.

[0056] A spotlight light source board mounting device, as Figure 1 and Figure 2 shown, includes a mounting table 1, a first transfer mechanism 2, a gluing mechanism 3, a storage mechanism 4, a second transfer mechanism 5, a suction mechanism 6 and a pressing mechanism 7.

[0057] The installation platform 1 is arranged on one side of the conveyor line 8; the first transfer mechanism 2 is arranged on the installation platform 1; the glue application mechanism 3 is drivingly connected to the output end of the first transfer mechanism 2 and is used for coating glue on the lamp housing; the storage mechanism 4 is arranged on the installation platform 1 and on one side of the first transfer mechanism 2 and is used for storing the light source board; the second transfer mechanism 5 is arranged on the installation platform 1 and on the side of the storage mechanism 4 away from the first transfer mechanism 2; the suction mechanism 6 is drivingly connected to the output end of the second transfer mechanism 5 and is used for picking and placing the light source board; the pressing mechanism 7 is mounted on the conveyor line 8 to press the light source board onto the lamp housing; wherein, the first transfer mechanism 2 is used to drive the glue application mechanism 3 to reciprocate in the horizontal plane and the vertical plane, and the second transfer mechanism 5 is used to drive the suction mechanism 6 to reciprocate in the horizontal plane and the vertical plane.

[0058] When the conveyor line 8 transports the lamp housing to the operation area, the first transfer mechanism 2 drives the glue application mechanism 3 to move, the glue application mechanism 3 coats the glue on the lamp housing, the second transfer mechanism 5 drives the suction mechanism 6 to move, the suction mechanism 6 sucks the light source board stored in the storage mechanism 4 and releases it onto the lamp housing, and finally the pressing mechanism 7 further presses the light source board into the lamp housing. The installation work of the light source board is completed by the machine instead of manual labor, with a high degree of automation, improving the assembly efficiency of the light source board; and reducing the influence of manual assembly on the light source board, improving the quality of the lamp, reducing the defective rate of the floodlight, and having good economic benefits.

[0059] Specifically, as Figure 3 and Figure 4 shown, the first transfer mechanism 2 includes a first driving member 21, a first manipulator 22 and a first telescopic assembly 23.

[0060] The first driving member 21 is installed on the installation platform 1; the first manipulator 22 is drivingly connected to the output end of the first driving member 21, and the first driving member 21 drives the first manipulator 22 to swing reciprocally in the horizontal direction; the first telescopic assembly 23 is disposed through one end of the first manipulator 22 away from the first driving member 21, the first telescopic assembly 23 can reciprocally extend and retract in the vertical plane, and the output end of the first telescopic assembly 23 is connected to the glue application mechanism 3. By controlling the first driving member 21 and the first manipulator 22 in the horizontal direction, and controlling the first telescopic assembly 23 in the vertical direction, the glue application mechanism 3 can reciprocally move in both the vertical direction and the horizontal direction.

[0061] Furthermore, as Figure 2 shown, the first manipulator 22 includes a transverse movement part 221, a driving part (not shown in the figure) and a rotating part 222; the transverse movement part 221 is drivingly connected to the output end of the first driving member 21, the driving part is installed inside the rotating part 222, the output end of the driving part extends to the outside of the rotating part 222, and one end of the transverse movement part 221 away from the first driving member 21 is drivingly connected to the output end of the driving part.

[0062] In this embodiment, the driving part is a motor, and the transverse moving part 221 and the rotating part 222 are both in the shape of long strips. The first driving member 21 can drive the transverse moving part 221 to swing back and forth in the horizontal direction. Because the end of the transverse moving part 221 away from the first driving member 21 is connected to the output end of the driving part, the driving part can drive the rotating part 222 to swing back and forth in the horizontal direction.

[0063] Further, such as Figure 4 As shown, the first telescopic assembly 23 includes a connecting rod 231 and a lifting cylinder 232. The connecting rod 231 is arranged at one end of the first manipulator 22 away from the first driving member 21; the lifting cylinder 232 is arranged at one end of the connecting rod 231 away from the first manipulator 22, and is transmission-connected to the gluing mechanism 3. The lifting cylinder 232 can drive the gluing mechanism 3 to reciprocate and extend in the vertical direction.

[0064] Specifically, Figure 3 and Figure 4 As shown, the gluing mechanism 3 includes a glue supplying portion 31 , a clamping plate 32 and a gluing portion 33 .

[0065] The glue supply unit 31 is arranged on the surface of the mounting platform 1 and on one side of the first transfer mechanism 2, and is used to provide glue; the clamping plate 32 is installed at the output end of the first telescopic component 23, and a clamping port is provided on the clamping plate 32; the glue coating unit 33 is clamped on the clamping port, and is fixedly connected to the output end of the glue supply unit 31 through a glue delivery pipe (not shown in the figure), and is used to spray glue on the lamp housing. The glue supply unit 31 transmits the glue to the glue coating unit 33 through the glue delivery pipe, and the glue coating unit 33 then coats the glue so that the inner surface of the lamp housing is evenly coated with glue.

[0066] Specifically, Figure 5 As shown, the storage mechanism 4 includes a second driving member 41 , a cam divider 42 , a rotating disk 43 and a plurality of storage portions 44 .

[0067] The second driving member 41 is installed on the mounting platform 1 , the cam divider 42 is drivingly connected to the output end of the second driving member 41 , the turntable 43 is installed at the output end of the cam divider 42 , and a plurality of storage portions 44 are spaced apart along the circumferential direction of the turntable 43 .

[0068] In actual applications, the second driving member 41 is a speed-regulating motor. The second driving member 41 and the cam divider 42 combine to drive the turntable 43 to rotate, so that the suction mechanism 6 can absorb the light source board placed on the storage portion 44, and each storage portion 44 can store multiple light source boards, reducing the frequency of staff loading the light source boards into the storage mechanism 4.

[0069] Further, such as Figure 5As shown, the storage portion 44 includes a storage plate 441 and four stoppers 442. The storage plate 441 is installed on the outer periphery of the rotating disk 43, and the four stoppers 442 are respectively arranged at the four corners of the storage plate 441 and matched with the outer periphery of the light source board. The four stoppers 442 are combined to limit the light source board to prevent the light source board from falling off. In this embodiment, the four stoppers 442 are all L-shaped strips.

[0070] Specifically, Figure 3 As shown, the second transfer mechanism 5 includes a fourth driving member 51 , a second manipulator 52 and a second telescopic assembly 53 .

[0071] The fourth driving member 51 is installed on the mounting table 1 and is located on the side of the storage mechanism 4 away from the first transfer mechanism 2; the second manipulator 52 is connected to the output end of the fourth driving member 51 by transmission, and the fourth driving member 51 drives the second manipulator 52 to swing back and forth in the horizontal direction; the second telescopic component 53 is penetrated at the end of the second manipulator 52 away from the fourth driving member 51, and the second telescopic component 53 can reciprocate in the vertical plane, and the output end of the second telescopic component 53 is connected to the suction mechanism 6. By controlling the fourth driving member 51 and the second manipulator 52 in the horizontal direction, and controlling the second telescopic component 53 in the vertical direction, the suction mechanism 6 can reciprocate in both the vertical direction and the horizontal direction. The second transfer mechanism 5 is similar to the first transfer mechanism 2, and will not be repeated here.

[0072] In this embodiment, the first driving member 21 and the fourth driving member 51 are both rotary cylinders.

[0073] Specifically, Figure 3 As shown, the suction mechanism 6 includes a first mounting plate 61 , a plurality of vacuum suction nozzles 62 and a vacuum generator 63 .

[0074] The first mounting plate 61 is installed at the output end of the second transfer mechanism 5, the vacuum generator 63 is arranged at one side of the second transfer mechanism 5, and a plurality of vacuum suction nozzles 62 are arranged at intervals on the first mounting plate 61, and are all connected to the output end of the vacuum generator 63 through air pipes (not shown in the figure). The arrangement of a plurality of vacuum suction nozzles 62 can more comprehensively absorb the light source board and reduce the risk of the light source board falling due to transfer.

[0075] Specifically, Figure 6 As shown, the pressing mechanism 7 includes a mounting frame 71 , a third driving member 72 , a second mounting plate 73 and a stamping member 74 .

[0076] The mounting frame 71 is installed on the conveyor line 8; the third driving member 72 is arranged on the side of the mounting frame 71; the second mounting plate 73 is transmission-connected with the output end of the third driving member 72, and the third driving member 72 drives the second mounting plate 73 to reciprocate in the vertical direction; the stamping member 74 is installed at one end of the second mounting plate 73 away from the third driving member 72.

[0077] In this embodiment, the third driving member 72 is a cylinder, and the stamping member 74 is a long strip with a certain elasticity.

[0078] Furthermore, as Figure 6 shown, a plurality of stamping members 74 are arranged at intervals, and the length of the stamping member 74 matches the width of the light source board. Through the plurality of stamping members 74 arranged at intervals, the length of the light source board can be better matched, and the length of the stamping member 74 is adapted to the width of the light source board, so that the pressing mechanism 7 presses the light source board more comprehensively, improving the pressing effect.

[0079] The above-described embodiments merely represent several implementation manners of the present invention. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the appended claims.

Claims

1. A spotlight light source board installation device, characterized in that Including: An installation table, arranged on one side of the conveyor line; A first transfer mechanism, arranged on the installation table; An adhesive application mechanism, drivingly connected to the output end of the first transfer mechanism, for coating the lamp housing with adhesive; A storage mechanism, arranged on the installation table and on one side of the first transfer mechanism, for storing light source plates; A second transfer mechanism, arranged on the installation table and on the side of the storage mechanism away from the first transfer mechanism; A suction mechanism, drivingly connected to the output end of the second transfer mechanism, for picking and placing light source plates; A pressing mechanism, erected on the conveyor line to press the light source plate onto the lamp housing; Wherein, the first transfer mechanism is used to drive the adhesive application mechanism to reciprocate in the horizontal plane and the vertical plane, and the second transfer mechanism is used to drive the suction mechanism to reciprocate in the horizontal plane and the vertical plane.

2. The light projection light source board mounting device according to claim 1, characterized in that The first transfer mechanism includes: A first driving member, installed on the installation table; A first manipulator, drivingly connected to the output end of the first driving member, and the first driving member drives the first manipulator to swing reciprocally in the horizontal direction; A first telescopic assembly, passing through one end of the first manipulator away from the first driving member, the first telescopic assembly can reciprocally extend and retract in the vertical plane, and the output end of the first telescopic assembly is connected to the adhesive application mechanism.

3. The light projection light source board mounting device according to claim 2, characterized in that: The first manipulator includes a transverse movement part, a driving part and a rotating part; The transverse movement part is drivingly connected to the output end of the first driving member, the driving part is installed inside the rotating part, the output end of the driving part extends to the outside of the rotating part, and one end of the transverse movement part away from the first driving member is drivingly connected to the output end of the driving part.

4. The light projection light source board mounting device according to claim 2, characterized in that: The first telescopic assembly includes: A connecting rod, passing through one end of the first manipulator away from the first driving member; A lifting cylinder, arranged at one end of the connecting rod away from the first manipulator and drivingly connected to the adhesive application mechanism.

5. The light projection light source board mounting device according to claim 2, wherein, The adhesive application mechanism includes: A glue supply part, arranged on the surface of the installation table and on one side of the first transfer mechanism, for providing adhesive; A clamping plate, installed at the output end of the first telescopic assembly, and a clamping opening is formed on the clamping plate; A glue coating part, clamped on the clamping opening and fixedly connected to the output end of the glue supply part through a glue delivery pipe, for spraying adhesive on the lamp housing.

6. The light projection light source board mounting device according to claim 1, characterized in that: The storage mechanism includes a second driving member, a cam divider, a turntable and a plurality of storage parts; The second driving member is installed on the installation table, the cam divider is drivingly connected to the output end of the second driving member, the turntable is installed at the output end of the cam divider, and a plurality of the storage parts are arranged at intervals along the circumferential direction of the turntable.

7. The light projection light source board mounting device according to claim 6, characterized in that: The storage part includes a storage plate and four limiting members; The storage plate is installed on the outer periphery of the turntable, and the four limiting members are respectively arranged at the four corners of the storage plate and are matched with the outer periphery of the light source plate.

8. The light projection light source board installation device according to claim 1, characterized in that: The suction mechanism includes a first mounting plate, a plurality of vacuum suction nozzles and a vacuum generator; The first mounting plate is installed at the output end of the second transfer mechanism. The vacuum generator is arranged on one side of the second transfer mechanism. A plurality of the vacuum suction nozzles are arranged on the first mounting plate at intervals and are all connected to the output end of the vacuum generator through air pipes.

9. The light projection light source board installation device according to claim 1, characterized in that The pressing mechanism includes: a mounting frame installed on the conveyor line; a third driving member arranged on the side of the mounting frame; a second mounting plate in transmission connection with the output end of the third driving member, and the third driving member drives the second mounting plate to reciprocate in the vertical direction; a stamping member installed at one end of the second mounting plate away from the third driving member.

10. The light projection light source board mounting device according to claim 9, characterized in that: A plurality of the stamping members are arranged at intervals, and the length of the stamping member is matched with the width of the light source plate.

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