Synchronous belt accessory

By using XYZ three-axis bolts to construct the cross joint design in the synchronous belt accessories, the cumbersome problems of synchronization belt installation and replacement are solved, and simple tensioning training and maintenance are achieved.

CN223136824UActive Publication Date: 2025-07-22SUZHOU YIHEDA AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422364776.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-22
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The installation of existing synchronization belts requires the tension state, and the frame needs to be removed during replacement. The operation is cumbersome, the mechanism structure is redundant, and the adjustment methods are complex.

Method used

The cross joint is constructed by two mounting plates and two tooth plates through bolts in the XYZ three-axis direction to form horizontal and vertical channels, which are used to clamp the synchronization belt and adjust the tension force through bolts.

Benefits of technology

It realizes simple installation and maintenance of synchronization belts, which are easy to replace, and reduces operational complexity and structural redundancy.

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Abstract

The utility model discloses a synchronous belt accessory which comprises a pair of first toothed plates, a pair of second toothed plates, a pair of first mounting plates and a pair of second mounting plates, the first toothed plates are spliced on the bottom faces of the first mounting plates in an aligned mode through a plurality of Z-axis bolts, and the second toothed plates are spliced on the bottom faces of the second mounting plates in an aligned mode through a plurality of Z-axis bolts. The first mounting plate and the second mounting plate are aligned and spliced through a plurality of X-axis bolts, the first toothed plate and the second toothed plate are aligned and spliced through a plurality of X-axis bolts, and the first toothed plate, the second toothed plate, the first mounting plate and the second mounting plate form a cross-shaped splicing seam composed of a horizontal channel and a vertical channel. And the horizontal channel is used for clamping the synchronous belt. Through the mode, the synchronous belt accessory provided by the utility model adopts the two mounting plates and the two toothed plates to form the cross-shaped abutted seam through the bolts in the X-axis direction, the Y-axis direction and the Z-axis direction, can be used for tensioning and adjusting a synchronous belt in a horizontal channel and a vertical channel, and has the advantages of simple product structure, convenience in daily maintenance and the like.
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Description

Technical Field

[0001] The utility model relates to the field of conveying mechanisms, in particular to a synchronous belt accessory. Background Art

[0002] In the prior art, synchronous belts can generally be used in combination with synchronous pulleys, relying on tooth meshing to transport items and transmit torque. Synchronous belts cannot be achieved without workpieces, and the installation of synchronous belts requires maintaining their tension. The prior art generally uses methods such as increasing the tension of idler pulleys or adjusting the center distance to achieve this, which has problems such as redundant structure and complex adjustment methods. In addition, the synchronous belt is a consumable part. When replacing the synchronous belt, the frame needs to be disassembled to remove the annular synchronous belt, which is cumbersome and affects production. Utility Model Content

[0003] The main technical problem solved by the utility model is to provide a synchronous belt accessory, which adopts two mounting plates and two tooth plates to construct a cross joint through bolts in the XYZ three-axis directions, and can tension and adjust the synchronous belt in the horizontal channel and the vertical channel. It has the advantages of simple product structure and convenient daily maintenance.

[0004] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a synchronous belt accessory, including a pair of first tooth plates, a second tooth plate and a pair of first mounting plates, a second mounting plate, the first tooth plate is aligned and spliced on the bottom surface of the first mounting plate through a number of Z-axis bolts, the second tooth plate is aligned and spliced on the bottom surface of the second mounting plate through a number of Z-axis bolts, the first mounting plate and the second mounting plate are aligned and spliced through a number of X-axis bolts, the first tooth plate and the second tooth plate are aligned and spliced through a number of X-axis bolts, the first tooth plate, the second tooth plate, the first mounting plate, and the second mounting plate form a cross-shaped seam composed of a horizontal channel and a vertical channel, and the horizontal channel is used to clamp the synchronous belt.

[0005] In a preferred embodiment of the present invention, the first tooth plate, the second tooth plate, the first mounting plate, and the second mounting plate are all L-shaped structures.

[0006] In a preferred embodiment of the utility model, the first mounting plate is provided with a first bracket inclined to the first tooth plate at one end of the horizontal channel, and the second mounting plate is provided with a second bracket inclined to the second tooth plate at the other end of the horizontal channel; the first tooth plate is provided with a first swing arm inclined to the first mounting plate at one end of the horizontal channel, and the second tooth plate is provided with a second swing arm inclined to the second mounting plate at the other end of the horizontal channel, and Y-axis bolts are respectively connected between the first swing arm and the first bracket and between the second swing arm and the second bracket.

[0007] In a preferred embodiment of the present utility model, an upper scale perpendicular to the vertical channel is provided on the first mounting plate or the second mounting plate, and a lower scale perpendicular to the vertical channel is provided on the first toothed plate or the second toothed plate.

[0008] In a preferred embodiment of the present utility model, convex teeth facing the first mounting plate or the second mounting plate are provided on both the first toothed plate and the second toothed plate.

[0009] The beneficial effects of the present utility model are as follows: A synchronous belt fitting provided by the present utility model uses two mounting plates and two toothed plates to construct a cross joint with bolts in the X, Y, and Z axis directions, and can perform tension adjustment on the synchronous belt in the horizontal channel and the vertical channel, having the advantages of simple product structure and convenient daily maintenance. Description of the Drawings

[0010] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings, where:

[0011] Figure 1 is the exploded state structure diagram of a synchronous belt fitting of the present utility model;

[0012] Figure 2 is the combined state structure diagram of a synchronous belt fitting of the present utility model. Detailed Embodiments

[0013] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of them. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0014] As Figure 1-2 shown, the embodiments of the present utility model include:

[0015] A synchronous belt fitting, comprising a pair of first tooth plates 1, second tooth plates 2, and a pair of first mounting plates 3, second mounting plates 4. The first tooth plates 1 are aligned and joined together at the bottom surface of the first mounting plates 3 by a plurality of Z-axis bolts 5. The second tooth plates 2 are aligned and joined together at the bottom surface of the second mounting plates 4 by a plurality of Z-axis bolts 5. The first mounting plates 3 and the second mounting plates 4 are aligned and spliced by a plurality of X-axis bolts 6. The first tooth plates 1 and the second tooth plates 2 are aligned and spliced by a plurality of X-axis bolts 6. The first tooth plates 1, second tooth plates 2, first mounting plates 3, and second mounting plates 4 form a cross-shaped joint seam composed of a horizontal channel and a vertical channel, and the horizontal channel is used to clamp the synchronous belt 100.

[0016] Among them, the first tooth plates 1, second tooth plates 2, first mounting plates 3, and second mounting plates 4 are all L-shaped structures.

[0017] Furthermore, the first mounting plates 3 are provided with first brackets 7 obliquely facing the first tooth plates 1 at one end of the horizontal channel, and the second mounting plates 4 are provided with second brackets 8 obliquely facing the second tooth plates 2 at the other end of the horizontal channel; the first tooth plates 1 are provided with first swing arms 9 obliquely facing the first mounting plates 3 at one end of the horizontal channel, and the second tooth plates 2 are provided with second swing arms 10 obliquely facing the second mounting plates 4 at the other end of the horizontal channel. Y-axis bolts 11 are respectively connected between the first swing arms 9 and the first brackets 7, and between the second swing arms 10 and the second brackets 8.

[0018] Furthermore, an upper scale 12a perpendicular to the vertical channel is provided on the first mounting plate 3 or the second mounting plate 4, and a lower scale 12b perpendicular to the vertical channel is provided on the first tooth plate 1 or the second tooth plate 2.

[0019] Furthermore, convex teeth facing the first mounting plate 3 or the second mounting plate 4 are provided on both the first tooth plates 1 and the second tooth plates 2.

[0020] This product is used to dock two synchronous belts 100. The first mounting plates 3 and the second mounting plates 4 are metal parts, and mounting holes can be customized and processed on them to be connected with workpieces, so as to realize the synchronous movement of the workpieces and the synchronous belts 100.

[0021] As Figure 1 shown, the first mounting plate 3 presses the synchronous belt 100 at the left end on the first tooth plate 1, and the second mounting plate 4 presses the synchronous belt 100 at the right end on the second tooth plate 2. In order to prevent the synchronous belt 100 from skipping teeth, the tension can be adjusted by the Z-axis bolts 5 to lock the mounting plate and the tooth plate. Thus, there is no need to use a circular synchronous belt 100. Just use one synchronous belt 100, install the accessory group at the head and tail, and tighten it with screws, which is convenient for replacing the synchronous belt 100.

[0022] To achieve the docking at both ends of the synchronous belt 100 and the adjustment of the tension force, the first mounting plate 3 and the second mounting plate 4 are locked and joined together by the X-axis bolts 6, and the first toothed plate 1 and the second toothed plate 2 are also locked and joined together by the X-axis bolts 6. Thus, there is no need to add an idler pulley for tensioning, and the tension can be conveniently adjusted.

[0023] To avoid the skew of the two synchronous belts 100, "the first bracket 7 and the first swing arm 9", and "the second bracket 8 and the second swing arm 10" that cooperate with each other are respectively added at the four corners of the horizontal channel, so as to reduce the shear force (tearing) caused by the skew docking at both ends of the synchronous belt 100.

[0024] To facilitate daily maintenance and repair, a straight ruler is provided at each of the upper and lower ends of the vertical channel, that is, the upper measuring ruler 12a and the lower measuring ruler 12b mentioned above. The distance of the vertical channel can be detected by the observation method, and the faults caused by the fatigue of the synchronous belt 100 or the connecting parts can be found in time.

[0025] This product is applicable to reciprocating motion, and the stroke of the workpiece should be less than "the center distance between the two shafts - the number of mounting plates * the length of the mounting plate".

[0026] This product can be used in a variety of ways.

[0027] Usage 1: Only used for synchronizing workpieces:

[0028] Fit the toothed plate to the tooth profile of the synchronous belt 100, and fit the mounting plate to the back of the synchronous belt 100. Then tighten it with bolts. Subsequently, the workpiece can be installed on the mounting plate with bolts. The hole positions and sizes of the mounting threaded holes can be customized.

[0029] Usage 2: Used for tensioning the synchronous belt 100, connecting the head and tail of one synchronous belt 100, and synchronizing workpieces:

[0030] Respectively fit the toothed plate to the tooth profile of the synchronous belt 100 at the head and tail, and fit the mounting plate to the back of the synchronous belt 100. Then tighten it with bolts to form a loop to tension the synchronous belt 100.

[0031] In summary, the present utility model provides a synchronous belt 100 fitting. Two mounting plates and two toothed plates are used to construct a cross seam with bolts in the XYZ three-axis directions, and the synchronous belt 100 can be tensioned and adjusted in the horizontal channel and the vertical channel. It has the advantages of simple product structure and convenient daily maintenance.

[0032] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. All equivalent structural or equivalent process transformations made by using the content of the specification of the present utility model, or directly or indirectly applied to other related technical fields, are equally included in the patent protection scope of the present utility model.

Claims

1. A synchronous belt fitting, characterized in that, It includes a pair of first tooth plates, second tooth plates, a pair of first mounting plates, and second mounting plates. The first tooth plates are aligned and assembled on the bottom surface of the first mounting plates through a number of Z-axis bolts. The second tooth plates are aligned and assembled on the bottom surface of the second mounting plates through a number of Z-axis bolts. The first mounting plates and the second mounting plates are aligned and spliced through a number of X-axis bolts. The first tooth plates and the second tooth plates are aligned and spliced through a number of X-axis bolts. The first tooth plates, second tooth plates, first mounting plates, and second mounting plates form a cross-shaped joint seam composed of a horizontal channel and a vertical channel, and the horizontal channel is used to clamp the synchronous belt.

2. The synchronous belt fitting according to claim 1, wherein The first tooth plates, second tooth plates, first mounting plates, and second mounting plates are all L-shaped structures.

3. The synchronous belt fitting according to claim 1, wherein, The first mounting plate is provided with a first bracket inclined towards the first tooth plate at one end of the horizontal channel. The second mounting plate is provided with a second bracket inclined towards the second tooth plate at the other end of the horizontal channel. The first tooth plate is provided with a first swing arm inclined towards the first mounting plate at one end of the horizontal channel. The second tooth plate is provided with a second swing arm inclined towards the second mounting plate at the other end of the horizontal channel. Y-axis bolts are respectively connected between the first swing arm and the first bracket, and between the second swing arm and the second bracket.

4. The synchronous belt fitting according to claim 1, wherein An upper measuring scale perpendicular to the vertical channel is provided on the first mounting plate or the second mounting plate. A lower measuring scale perpendicular to the vertical channel is provided on the first tooth plate or the second tooth plate.

5. The synchronous belt fitting according to claim 1, wherein, Convex teeth facing the first mounting plate or the second mounting plate are provided on both the first tooth plate and the second tooth plate.