Leakage detection container tank
By using a vacuum generator and a leak detection container tank designed with a customized tank body, the problems of huge, complex operation and unclean environment of traditional vacuum leakage tester equipment are solved, and efficient and accurate leakage detection of milk powder cans is achieved.
Patent Information
- Application Number
- CN202422415356.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-08
AI Technical Summary
Traditional vacuum leak tester equipment is huge in size and complex in operation. The use of oil causes the environment to be unclean and cannot meet the diverse and customized milk powder can leak detection needs.
A vacuum generator is used instead of a vacuum pump for vacuum operation, combined with a customized tank design, it is suitable for the inspection needs of different types of milk powder cans, and is equipped with a pressure gauge and a muffler to ensure the accuracy of the inspection and the cleanliness of the environment.
It realizes the equipment, is simple to operate and is clean in the environment, improves the detection efficiency and accuracy, meets the testing needs of diverse milk powder cans, and reduces the difficulty of operation and leakage risks.
Smart Images

Figure CN223138926U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of milk powder can detection equipment, and specifically, to a leak detection container can. Background Technique
[0002] During the production and use of milk powder cans, due to the requirement of high tightness, leak detection of milk powder cans is a crucial step. Traditional leak detection of milk powder cans usually relies on a vacuum leak detector, which tests the tightness of milk powder cans by evacuating.
[0003] However, traditional vacuum leak detectors mostly use vacuum pumps for evacuation. This method not only has a large equipment volume and complex operation, but also requires oil during use, which easily causes the operation environment to be unclean and brings inconvenience to operators.
[0004] In addition, different models of milk powder cans have different sizes and shapes, which puts higher requirements on the versatility of leak detection equipment. Traditional leak detection equipment can often only detect specific models of milk powder cans and cannot meet the diverse and customized detection needs. Content of the Utility Model
[0005] The purpose of the utility model is to provide a leak detection container can to solve the problem in the above background technique that traditional vacuum leak detectors mostly use vacuum pumps for evacuation. This method not only has a large equipment volume and complex operation, but also requires oil during use, which easily causes the operation environment to be unclean and brings inconvenience to operators.
[0006] To achieve the above purpose, the utility model provides a leak detection container can, including a negative pressure pumping device and a can body. The negative pressure pumping device is used to evacuate the can body. The negative pressure pumping device includes a first conduit, a second conduit, a ball valve, a vacuum pressure reducing valve, and a vacuum generator. One end of the first conduit is connected to the vacuum generator, and the other end is connected to the vacuum pressure reducing valve. The upper end of the ball valve is connected to a compressed air connection pipe, and the top end of the compressed air connection pipe accesses a compressed air source. One end of the second conduit is connected to the vacuum pressure reducing valve, and the other end is connected to the can body.
[0007] Preferably, the air inlet end of the vacuum generator is connected to the ball valve, and the air extraction end of the vacuum generator is connected to the first conduit.
[0008] Preferably, the vacuum pressure reducing valve is installed outside the compressed air connection pipe through a fixing bracket.
[0009] Preferably, the tank body is of a cylindrical structure, and a sealing cover is provided at the upper part. Two raised ribs are provided at the bottom of the sealing cover for pressing down the floating milk powder can body, and the height of the ribs is 5 - 10 cm.
[0010] Preferably, a pressure gauge is further included for measuring the pressure value inside the tank body, and the pressure gauge is fixed to the top of the sealing cover through a bracket.
[0011] Preferably, a silencer is also installed on the compressed air connecting pipe for reducing the noise during the process of compressed air.
[0012] Preferably, an impurity tank is installed at the bottom of the vacuum generator, and the impurity tank is threadedly connected to the bottom end of the vacuum generator.
[0013] Preferably, the internal transverse dimension of the tank body is adapted to the height dimension of the 401# milk powder can, so that the 401# milk powder can can be placed horizontally in the tank body for pressure leakage detection; the internal longitudinal dimension of the tank body is adapted to the height dimension of the 502# milk powder can, so that the 502# milk powder can can be immersed in water under the pressure of the ribs for leakage detection.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] In this leakage detection container tank, the present leakage detection container tank uses a vacuum generator to replace the traditional vacuum pump for vacuum pumping operation. Not only is the equipment small in volume and simple to operate, but also there is no need to use oil, maintaining the cleanliness of the operation environment, and greatly improving the detection efficiency and the convenience of the operator. By setting a pressure gauge and presetting a fixed pressure value, the degree of vacuum pumping can be accurately controlled to ensure that each detection is carried out under the same conditions, improving the accuracy and reliability of the detection.
[0016] The tank body is customized according to the sizes and shapes of different models of milk powder cans. It can not only be adapted to the 401# milk powder can for horizontal pressure leakage detection, but also be adapted to the 502# milk powder can for leakage detection by being immersed in water under the pressure of the ribs, meeting the diverse and customized detection requirements, and improving the versatility and practicality of the equipment. The amount of water added in the present leakage detection container tank is determined, without the need for repeated adjustment, simplifying the operation process, reducing the operation difficulty, and making the detection process faster and more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is the overall structural schematic diagram of the present utility model;
[0018] Figure 2 is the structural schematic diagram of the tank body in the present utility model;
[0019] The meanings of each label in the figure are as follows:
[0020] 1. First conduit; 2. Second conduit; 3. Ball valve; 31. Compressed air connecting pipe; 4. Vacuum pressure reducing valve; 5. Vacuum generator; 6. Leak detection container tank; 61. Sealing cover; 62. Rib; 7. Pressure gauge; 71. Bracket. Detailed implementation mode
[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0022] The present invention provides a leak detection container tank, as Figure 1 - Figure 2 shown, which includes a vacuum pumping device and a tank body 6. The vacuum pumping device is used to perform a vacuum pumping operation on the tank body 6. The vacuum pumping device includes a first conduit 1, a second conduit 2, a ball valve 3, a vacuum pressure reducing valve 4, and a vacuum generator 5. One end of the first conduit 1 is connected to the vacuum generator 5, and the other end is connected to the vacuum pressure reducing valve 4. The upper end of the ball valve 3 is connected to the compressed air connecting pipe 31, and the top end of the compressed air connecting pipe 31 is connected to a compressed air source. One end of the second conduit 2 is connected to the vacuum pressure reducing valve 4, and the other end is connected to the tank body 6. The series design of the vacuum generator 5 with the first conduit 1 and the second conduit 2, combined with the flexible opening and closing of the ball valve 3, realizes a fast and stable vacuum pumping process. Compared with traditional vacuum pumps, this design is more compact and portable, easy to operate, does not require additional grease lubrication, and keeps the working environment clean. The addition of the vacuum pressure reducing valve 4 effectively prevents the pressure in the tank body 6 from being too high, ensuring the pressure stability during the vacuum pumping process. Through precise regulation, the preset vacuum degree can be easily achieved, providing a reliable guarantee for subsequent leak detection. The entire vacuum pumping device is tightly connected to the tank body 6 to form a closed and efficient detection system. This integrated design not only improves the portability of the device, but also reduces the connection points, reduces the leakage risk, and enhances the reliability of the detection. This design can easily access the compressed air source, and provide compressed air source for the vacuum generator 5 through the compressed air connecting pipe 31, so that the system can maintain stable performance output in different working environments, meeting the requirements of diverse detection scenarios.
[0023] In this embodiment, the air inlet end of the vacuum generator 5 is connected to the ball valve 3 for accessing the compressed air source, and the air extraction end of the vacuum generator 5 is connected to the first conduit 1. This design ensures that the negative pressure generated by the vacuum generator can be quickly and effectively controlled. When the ball valve 3 is closed, the output of the vacuum generator can be immediately cut off, facilitating the precise control of the vacuum degree in the tank body 6 and improving the sensitivity and accuracy of the detection.
[0024] Specifically, the vacuum pressure reducing valve 4 is installed on the outside of the compressed air connecting pipe 31 through a fixing frame. This design not only stabilizes the position of the pressure reducing valve, but also facilitates operation and maintenance. At the same time, it can effectively adjust the pressure of the compressed air entering the vacuum generator 5 to ensure the stability and safety of the vacuuming process.
[0025] Furthermore, the tank body 6 is a cylindrical structure, with a sealing cover 61 on the top, and two raised ribs 62 on the bottom of the sealing cover 61, which are used to press down the floating milk powder can body, and the height of the ribs 62 is 5-10 cm. The two ribs 62 arranged at the bottom can effectively press down the floating milk powder can body, ensuring that it remains stable during the detection process. The height of the ribs 62 is designed to be 5-10 cm, which not only ensures sufficient downward pressure, but also avoids unnecessary damage to the milk powder can, thereby improving the reliability of the detection and the protection of the milk powder can.
[0026] Furthermore, a pressure gauge 7 is included to measure the pressure value in the tank body 6, and the pressure gauge 7 is fixed to the top of the sealing cover 61 through a bracket 71. The pressure gauge 7 fixedly installed on the top of the sealing cover 61 through the bracket 71 can measure the pressure value in the tank body 6 in real time and accurately. This design enables the operator to intuitively understand the pressure changes during the detection process, facilitates timely adjustment of the detection parameters, and improves the accuracy and operability of the detection.
[0027] Furthermore, a muffler is installed on the compressed air connecting pipe 31 to reduce the noise during the compressed air process. The noise generated during the compressed air process is effectively reduced, providing a more comfortable working environment for the operator. At the same time, it also reduces the interference of the equipment to the surrounding environment during operation and improves the overall performance of the equipment.
[0028] Furthermore, an impurity groove is installed at the bottom of the vacuum generator 5, and the impurity groove is threadedly connected to the bottom end of the vacuum generator 5. It is convenient for regular cleaning and maintenance. This design can effectively collect and remove impurities and particulate matter generated during the vacuuming process, keep the vacuum generator clean and operate efficiently, and extend the service life of the equipment.
[0029] Furthermore, the internal transverse dimension of the tank body 6 is adapted to the height dimension of the 401# milk powder can, so that the 401# milk powder can can be placed horizontally in the tank body 6 for pressure leakage detection; the internal longitudinal dimension of the tank body 6 is adapted to the height dimension of the 502# milk powder can, so that the 502# milk powder can can be immersed in water for leakage detection under the pressure of the ribs 62. This size adaptability design improves the versatility and flexibility of the equipment and meets the leakage detection requirements of milk powder cans of different models.
[0030] When the leak detection container tank of the utility model is used, firstly, the pressure gauge is set to a fixed pressure value according to the detection requirements. This value is usually determined according to the specifications and detection standards of the milk powder tank. Ensure that the vacuum generator, vacuum pressure reducing valve, ball valve and other equipment are in normal working condition. Fill the tank body to a specific water level, which is usually determined according to the size of the milk powder tank and the detection requirements.
[0031] Place the milk powder can to be tested (such as 401# or 502# milk powder can) into the tank body. For milk powder cans of different sizes, the appropriate placement method can be selected according to their height dimensions. For example, 401# milk powder cans can be placed horizontally, while 502# milk powder cans can be placed vertically, and both are immersed in water under the pressure of the ribs. Open the ball valve to allow compressed air to enter the vacuum generator. The vacuum generator starts working, causing the first conduit to generate negative pressure, extracting the air in the tank body and forming negative pressure in the tank. When the pressure value displayed on the pressure gauge reaches the set pressure value, close the ball valve to maintain the negative pressure state in the container tank.
[0032] After maintaining the negative pressure for a period of time, observe whether there are continuous bubbles at the weld of the milk powder can. The generation of bubbles usually means that there is a leak in the milk powder can. If there are no bubbles, it proves that the sealing performance of the milk powder can is good and there is no leakage. After the test is completed, the relevant valve can be opened to restore the pressure in the tank to normal. Record the test results, including the model of the milk powder can, the test time, the pressure value, and whether there is leakage.
[0033] Finally, it should be noted that the vacuum generator 5 and the like in this embodiment, the electronic components in the above-mentioned parts are all universal standard parts or parts known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or through conventional experimental methods. In the idle part of this device, all the above-mentioned electrical components are connected by wires respectively, and the specific connection means should refer to the working sequence between the electrical components in the above-mentioned working principle to complete the electrical connection, which are all well-known technologies in the art.
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A leak detection container tank, comprising a negative pressure pumping device and a tank body (6), wherein the negative pressure pumping device is used to perform a vacuum pumping operation on the tank body (6), and is characterized in that: The negative pressure extraction device includes a first conduit (1), a second conduit (2), a ball valve (3), a vacuum pressure reducing valve (4), and a vacuum generator (5). One end of the first conduit (1) is connected to the vacuum generator (5), and the other end is connected to the vacuum pressure reducing valve (4). The upper end of the ball valve (3) is connected to a compressed air connecting pipe (31), and the top end of the compressed air connecting pipe (31) is connected to a compressed air source. One end of the second conduit (2) is connected to the vacuum pressure reducing valve (4), and the other end is connected to a tank body (6).
2. The leak detection container tank according to claim 1, wherein: The air inlet end of the vacuum generator (5) is connected to the ball valve (3), and the air extraction end of the vacuum generator (5) is connected to the first conduit (1).
3. The leak detection container tank according to claim 1, characterized in that: The vacuum pressure reducing valve (4) is installed outside the compressed air connecting pipe (31) through a fixing bracket.
4. The leak detection container tank according to claim 1, characterized in that: The tank body (6) is of a cylindrical structure, and is provided with a sealing cover (61) at the upper part. Two raised ribs (62) are provided at the bottom of the sealing cover (61) for pressing down the floating milk powder can body. The height of the ribs (62) is 5 - 10 cm.
5. The leak detection container tank according to claim 4, wherein: It further includes a pressure gauge (7) for measuring the pressure value inside the tank body (6). The pressure gauge (7) is fixed to the top of the sealing cover (61) through a bracket (71).
6. The leak detection container tank according to claim 1, characterized in that: A silencer is also installed on the compressed air connecting pipe (31) for reducing the noise during the compressed air process.
7. The leak detection container tank according to claim 1, wherein: An impurity tank is installed at the bottom of the vacuum generator (5), and the impurity tank is threadedly connected to the bottom end of the vacuum generator (5).
8. The leak detection container tank according to claim 4, characterized in that: The internal lateral dimension of the tank body (6) is adapted to the height dimension of the 401# milk powder can, so that the 401# milk powder can can be placed horizontally in the tank body (6) for pressure leakage detection; the internal longitudinal dimension of the tank body (6) is adapted to the height dimension of the 502# milk powder can, so that the 502# milk powder can can be immersed in water under the pressure of the ribs (62) for leakage detection.