Stator electrical test clamping device

Abstract

The utility model discloses a stator electrical test clamping device, which comprises a workbench and a wire body, a stator is arranged on the wire body and can move along the wire body, an electrical test device is arranged on the upper side surface of the workbench, and the stator electrical test clamping device is characterized in that the electrical test device comprises a fixed seat arranged on the upper side surface of the workbench, and a linear module is arranged on the upper side surface of the fixed seat; a sliding table is connected in the linear module in a front-back sliding mode, an electric measurement assembly is arranged at the end, close to the stator, of the sliding table, the electric measurement assembly comprises a first electric measurement part, a second electric measurement part and a temperature measurement part, and the first electric measurement part, the second electric measurement part and the temperature measurement part are sequentially arranged from top to bottom; the stator busbar three-phase end and iron core synchronous testing device has the advantage of synchronously testing the busbar three-phase end and the iron core of the stator at the same time.

Description

Technical Field

[0001] The utility model belongs to the technical field of stator electrical testing, and relates to a stator electrical testing clamping device. Background Art

[0002] The stator is a stationary part in a motor or a generator. It usually consists of an iron core and windings. The main function of the stator is to generate a rotating magnetic field, so that the rotor rotates under the action of the magnetic field. The electrical detection of the stator is a key step to ensure the normal operation of the motor or generator and maintain its reliability.

[0003] The Chinese utility model patent with the authorization announcement number of CN220552956U discloses a motor stator testing device, including: a base; a turntable, horizontally rotatably arranged on the base, and a stator mounting seat is arranged on the turntable; an adjusting seat, horizontally slidably arranged on the base, a vertical guide rail is arranged on the adjusting seat, a slidable lifting seat is arranged on the vertical guide rail, a horizontal guide rail is arranged on the lifting seat, and a slidable translation seat is arranged on the horizontal guide rail; a test needle, installed on the translation seat, and the test needle is used to abut against the stator on the stator mounting seat. This technical solution installs the stator on the base, and at the same time adjusts the distance between the test needle and the stator product to be measured through the adjusting seat, uses the lifting seat to adjust the height of the test needle, and the translation seat to adjust the horizontal position of the test needle to ensure the stability of the test needle during the stator test. However, the test effect of this technical solution is single, the test effect on the stator is limited, and it may affect the production quality of the stator. Summary of the Utility Model

[0004] In view of the above problems, the utility model provides a stator electrical testing clamping device, which well solves the problems in the prior art.

[0005] To achieve the above object, the technical solution adopted by the utility model is as follows: a stator electrical testing clamping device, including a workbench and a wire body. The stator is located on the wire body and can move along the wire body. An electrical testing device is arranged on the upper side of the workbench. The electrical testing device includes a fixed seat arranged on the upper side of the workbench. A linear module is arranged on the upper side of the fixed seat. A sliding table is slidably connected back and forth in the linear module. An electrical testing component is arranged at one end of the sliding table close to the stator. The electrical testing component includes a first electrical testing part, a second electrical testing part and a temperature testing part. The first electrical testing part, the second electrical testing part and the temperature testing part are arranged in sequence from top to bottom.

[0006] Further, the first electrical measurement part includes a mounting seat arranged on the upper side of the end of the sliding table. A first air cylinder is arranged on the front side of the mounting seat. Two clamping blocks are symmetrically arranged up and down on the front side of the first air cylinder. Three electrical measurement heads are symmetrically and rotatably connected to the opposite sides of the ends of the two clamping blocks that face away from each other. A spring is arranged at the end of the electrical measurement head away from the stator. The two ends of the spring are respectively connected to the electrical measurement head and the clamping block to push the ends of the two electrical measurement heads without springs to rotate and approach each other.

[0007] Further, evenly distributed sawteeth are arranged on the opposite sides of the end of the electrical measurement head close to the stator.

[0008] Further, the second electrical measurement part includes a mounting plate arranged on the lower side of the end of the sliding table. A vertical plate is arranged on the upper side of the end of the mounting plate. A connecting block is arranged on the front side of the vertical plate. Two voltage conducting sheets are symmetrically and rotatably connected to the left and right ends of the upper side of the connecting block. A blade is clamped between the voltage conducting sheets. The sharp end of the blade is located in front of the voltage conducting sheets. A spring fixing part fixed to the front side of the connecting block is arranged below the voltage conducting sheets. A spring is arranged on the upper side of the front end of the spring fixing part. The two ends of the spring are respectively connected to the lower side of the voltage conducting sheet and the upper side of the spring fixing part.

[0009] Further, the temperature measurement part includes a second air cylinder arranged on the lower side of the mounting plate. The output end of the second air cylinder faces the stator and is provided with a connecting plate. A limiting block is arranged on the front side of the connecting plate, and a temperature sensor is arranged in the limiting block.

[0010] Further, the end of the limiting block close to the stator is arc-shaped.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] The utility model realizes the simultaneous testing of the three-phase ends of the busbar and the iron core of the stator through the first electrical measurement part and the second electrical measurement part, improves the working efficiency of the stator electrical testing clamping device, realizes the temperature monitoring of the stator during detection through the temperature measurement part to ensure the accuracy of the stator during detection, and realizes the close contact between the electrical measurement head and the blade and the stator through the spring and the pull spring, improving the detection effect of the electrical detection of the stator. Description of the Drawings

[0013] Figure 1 is a three-dimensional view of the utility model;

[0014] Figure 2 is the utility model Figure 1 an enlarged view of the electrical measurement device;

[0015] Figure 3 is the utility model Figure 2 an enlarged view of the electrical measurement component;

[0016] Figure 4 is an enlarged view of the first electrical measurement part of the present utility model Figure 3 ;

[0017] Figure 5 is an enlarged view of the second electrical measurement part and the temperature measurement part of the present utility model Figure 3 ;

[0018] In the figure: 1, workbench; 2, wire body; 3, stator; 4, electrical measurement device; 5, electrical measurement component; 6, sliding table; 7, linear module; 8, fixed seat; 9, first electrical measurement part; 10, second electrical measurement part; 11, temperature measurement part; 12, clamping block; 13, spring; 14, electrical measurement head; 15, first air cylinder; 16, mounting seat; 17, voltage conducting piece; 18, vertical plate; 19, connecting block; 20, mounting plate; 21, second air cylinder; 22, connecting plate; 23, temperature sensor; 24, limit block; 25, tension spring fixing part; 26, tension spring; 27, blade Specific embodiments

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model

[0020] As Figures 1-5 shown, a stator electrical test clamping device includes a workbench 1 and a wire body 2. The stator 3 is located on the wire body 2 and can move along the wire body 2. The wire body 2 is a prior art and is well-known to those skilled in the art, so it will not be elaborated here. An electrical measurement device 4 is provided on the upper side of the workbench 1. The electrical measurement device 4 includes a fixed seat 8 fixed to the upper side of the workbench 1 by bolts. A linear module 7 is fixed to the upper side of the fixed seat 8 by bolts. The linear module 7 is a prior art and will not be elaborated here. A sliding table 6 is slidably connected back and forth in the linear module 7, and the linear module 7 can push the sliding table 6 to move back and forth. An electrical measurement component 5 is provided at one end of the sliding table 6 close to the stator 3. The electrical measurement component 5 includes a first electrical measurement part 9, a second electrical measurement part 10, and a temperature measurement part 11. The first electrical measurement part 9, the second electrical measurement part 10, and the temperature measurement part 11 are arranged in sequence from top to bottom

[0021] During use, the electrical measurement device 4 is connected to a test device located outside the clamping device. The wire body 2 moves the stator 3 to directly in front of the electrical measurement device 4. The linear module 7 pushes the slider to move forward until the electrical measurement component 5 contacts the stator 3. Then, the test device operates, enabling the first electrical measurement unit 9 to perform electrical measurement on the three-phase terminals of the busbar of the stator 3, and the second electrical measurement unit 10 to perform electrical measurement on the iron core of the stator 3, achieving synchronous measurement of the three-phase terminals of the busbar and the iron core of the stator 3, improving the working efficiency of the stator electrical test clamping device. At the same time, the temperature measurement unit 11 monitors the temperature of the iron core of the stator 3, enabling the electrical measurement work to be within a suitable test range and ensuring the accuracy of the electrical measurement;

[0022] In this embodiment, the first electrical measurement unit 9 includes a mounting seat 16 mounted on the upper side of the end of the sliding table 6 by bolts. The front side of the mounting seat 16 is mounted with a first cylinder 15 by bolts. Two clamping blocks 12 are symmetrically mounted on the front side of the first cylinder 15 up and down by bolts. The two clamping blocks 12 can move towards each other under the action of the first cylinder 15. A plurality of electrical measurement heads 14 are symmetrically hinged on the opposite sides of the ends of the two clamping blocks 12. One end of the electrical measurement head 14 away from the stator 3 is provided with a spring 13. Both ends of the spring 13 are connected to the electrical measurement head 14 and the clamping block 12 respectively to push the ends of the two electrical measurement heads 14 without the spring 13 to rotate and approach each other;

[0023] During use, the first cylinder 15 controls the two clamping blocks 12 to move towards each other, clamping the three-phase terminals of the busbar of the stator 3 with the upper and lower rows of electrical measurement heads 14. At the same time, because the three-phase terminals of the busbar are not flat enough and the consistency is not good, in order to ensure the accuracy of the electrical measurement, under the action of the spring 13, the electrical measurement heads 14 clamp the three-phase terminals according to the actual ends, and under the action of an external detection device, the three-phase terminals of the busbar of the stator 3 are detected, so as to improve the detection accuracy of the first electrical measurement unit 9 for the three-phase terminals of the busbar of the stator 3.

[0024] In this embodiment, evenly distributed sawteeth are provided on the opposite sides of the electrical measurement head 14 close to the stator 3. During use, the serrated structure can increase the connection strength between the electrical measurement head 14 and the stator 3, further improving the detection effect of the electrical measurement head 14 on the stator 3.

[0025] In this embodiment, the second electrical measurement unit 10 includes a mounting plate 20 fixed to the lower side of the end of the sliding table 6 by bolts. On the upper side of the end of the mounting plate 20, a vertical plate 18 is fixed by bolts and a triangular plate. On the front side of the vertical plate 18, a connecting block 19 is fixed by bolts. At the left and right ends of the upper side of the connecting block 19, two voltage-conducting plates 17 are symmetrically hinged. A blade 27 is clamped inside the voltage-conducting plate 17. The sharp end of the blade 27 is located in front of the voltage-conducting plate 17. Below the voltage-conducting plate 17, a spring fixing member 25 fixed to the front side of the connecting block 19 by bolts is provided. On the upper side of the front end of the spring fixing member 25, a spring 26 is provided. Two ends of the spring 26 are respectively connected to the lower side of the voltage-conducting plate 17 and the upper side of the spring fixing member 25;

[0026] During use, the linear module 7 pushes the sliding table 6 to move towards the stator 3 so that the sharp end of the blade 27 contacts the iron core of the stator 3. At the same time, under the action of the spring 26, the blade 27 moves downward to penetrate the insulating paint on the outer wall of the iron core of the stator 3, so that the blade 27 contacts the iron core, so as to achieve the purpose of electrical measurement of the iron core.

[0027] In this embodiment, the temperature measurement unit 11 includes a second cylinder 21 fixed to the lower side of the mounting plate 20 by bolts. The output end of the second cylinder 21 faces the stator 3 and is fixed with a connecting plate 22 by bolts. On the front side of the connecting plate 22, a limiting block 24 is installed by bolts and connecting columns, and a temperature sensor 23 is embedded in the limiting block 24;

[0028] During use, the second cylinder 21 pushes the connecting plate 22 to move towards the stator 3, so that the front side of the limiting block 24 fits against the outer side of the iron core of the stator 3. Then, under the action of the temperature sensor 23, the temperature of the iron core of the stator 3 is detected, so that when the stator 3 is being detected, its own temperature is within the standard range to ensure the detection accuracy of the stator 3. At the same time, the limiting block 24 can well protect the temperature sensor 23 and prevent the test end of the temperature sensor 23 from being damaged due to long-term force.

[0029] In this embodiment, one end of the limiting block 24 close to the stator 3 is arc-shaped, which can make the limiting block 24 fit well with the iron core during use.

[0030] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A stator electrical testing clamping device, comprising a workbench and a wire body. The stator is located on the wire body and can move along the wire body. The upper side of the workbench is provided with an electrical testing device, and it is characterized in that: The electric measurement device includes a fixed seat arranged on the upper side of the workbench. A linear module is arranged on the upper side of the fixed seat. A sliding table is slidably connected back and forth in the linear module. An electric measurement component is arranged at one end of the sliding table close to the stator. The electric measurement component includes a first electric measurement part, a second electric measurement part and a temperature measurement part. The first electric measurement part, the second electric measurement part and the temperature measurement part are arranged in sequence from top to bottom.

2. The stator electrical test clamping device according to claim 1, wherein: The first electric measurement part includes a mounting seat arranged on the upper side of the end of the sliding table. A first cylinder is arranged on the front side of the mounting seat. Two clamping blocks are symmetrically arranged up and down on the front side of the first cylinder. Three electric measurement heads are symmetrically rotatably connected to the opposite sides of the ends of the two clamping blocks. A spring is arranged at one end of the electric measurement head far from the stator. The two ends of the spring are respectively connected to the electric measurement head and the clamping block to push the ends of the two electric measurement heads without springs to rotate and approach each other.

3. The stator electrical test clamping device according to claim 2, characterized in that: Uniformly distributed sawteeth are arranged on the opposite sides of one end of the electric measurement head close to the stator.

4. The stator electrical test clamping device according to claim 1, characterized in that: The second electric measurement part includes a mounting plate arranged on the lower side of the end of the sliding table. A vertical plate is arranged on the upper side of the end of the mounting plate. A connecting block is arranged on the front side of the vertical plate. Two voltage conducting sheets are symmetrically rotatably connected to the left and right ends of the upper side of the connecting block. A blade is clamped in the voltage conducting sheet. The sharp end of the blade is located in front of the voltage conducting sheet. A spring fixing part fixed to the front side of the connecting block is arranged below the voltage conducting sheet. A spring is arranged on the upper side of the front end of the spring fixing part. The two ends of the spring are respectively connected to the lower side of the voltage conducting sheet and the upper side of the spring fixing part.

5. The stator electrical test clamping device according to claim 4, wherein: The temperature measurement part includes a second cylinder arranged on the lower side of the mounting plate. The output end of the second cylinder faces the stator and is provided with a connecting plate. A limiting block is arranged on the front side of the connecting plate, and a temperature sensor is arranged in the limiting block.

6. The stator electrical test clamping device according to claim 5, wherein: One end of the limiting block close to the stator is arc-shaped.

Images