Combined die of flat transformer
Through the innovative design of the turntable and telescopic rod structure, the problem of cumbersome disassembly of flat transformer combination molds is solved, and the rapid disassembly and assembly and coil winding quality is improved.
Patent Information
- Application Number
- CN202422106524.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The combined molds of existing flat-panel transformers need to be removed from multiple sets of bolts before and after winding, which is cumbersome and time-consuming and reduces production efficiency.
The rotary dial and telescopic rod structure is adopted. By twisting and disassembling the fixing bolts and rotating the rotary dial, the inner wall of the card hole is removed from the slot and the telescopic rod is pulled out to achieve rapid disassembly; the screw connection between the rotary drum and the threaded sleeve is used to drive the gear disc movement through the grip and the rotating ring to achieve rapid expansion and limiting of the equipment length.
The disassembly and assembly efficiency of the combined mold is improved, and the local thickness and thickness are prevented when the coil is wound, which improves the winding quality and production efficiency.
Smart Images

Figure CN223140571U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformer coil manufacturing, in particular to a combined mold for a planar transformer. Background Technique
[0002] The biggest difference between a planar transformer and a traditional transformer lies in the iron core and the coil winding. Small-sized E-shaped, RM-shaped or toroidal ferrite cores are used, and the winding is formed by stacking multiple printed circuit boards. The winding or copper sheets are stacked on the planar high-frequency iron core to form the magnetic circuit of the transformer.
[0003] A combined mold for manufacturing a transformer coil disclosed in the existing patent (publication number: CN219534281U) can wind copper wire through a first mold body and a second mold body, can block the coil through a first retaining disc and a second retaining disc, can adjust the length of the coil combined mold through a length adjusting mechanism, so that the coil combined mold can process and manufacture transformer coils of different models, can block the copper wire through a plurality of telescopic shielding mechanisms, can enable the coil combined mold to be installed on a winding device through a first round hole, a second round hole and two circular openings, can drive the first mold body and the second mold body to approach or move away from each other by the threaded rotation of a screw on the inner wall of a screw hole, can facilitate driving the screw to rotate through a wrench block and a hexagonal groove, can respectively install and fix the first retaining disc and the second retaining disc on the first mold body and the second mold body through a plurality of bolts, can enable the length of the telescopic shielding mechanism to be adjustable through a sleeve and an extension rod, and can threadedly connect the sleeve and the extension rod with the first retaining disc and the second retaining disc respectively through two stud bolts.
[0004] However, there are still certain deficiencies in the above technical solution when it is applied to the coil winding of a planar transformer. First of all, this equipment needs to disassemble multiple groups of bolts to connect and separate the upper mold and the lower mold before and after winding, and the operation is cumbersome and time-consuming, reducing production efficiency. Therefore, a combined mold for a planar transformer is proposed. Content of the Utility Model
[0005] Based on this, the purpose of the utility model is to provide a combined mold for a planar transformer to solve the technical problem of cumbersome and time-consuming connection of multiple groups of bolts mentioned in the above background technique.
[0006] To achieve the above object, the utility model provides the following technical solution: a combined mold for a flat transformer, including a first retaining disc and a second retaining disc. The upper surface of the first retaining disc is provided with multiple groups of through holes in an equally spaced circular array. The center position of the upper surface of the first retaining disc is rotatably connected with a turntable. The upper surface of the turntable is provided with multiple groups of clamping holes in an equally spaced circular array. The upper surface of the turntable is threadedly connected with a fixing bolt, and the bottom end of the fixing bolt extends into the interior of the first retaining disc. The upper surface of the second retaining disc is fixedly connected with multiple groups of telescopic rods in an equally spaced circular array. The outer walls of the top ends of the telescopic rods are all provided with clamping grooves. The center position of the second retaining disc is rotatably connected with a rotating ring.
[0007] By adopting the above technical solution, first, twist and remove the fixing bolt, then rotate the turntable. At this time, the inner wall of the clamping hole disengages from the inside of the clamping groove. Then, move the first retaining disc and the turntable as a whole upward. At this time, multiple groups of telescopic rods are pulled out from the through holes, and finally, the rapid disassembly of the device is completed. The above operations are reversed to complete the rapid installation, improving the disassembly and assembly efficiency of the device. Secondly, the device is threadedly connected by a rotating cylinder and a threaded sleeve. First, hold the first handle and the second handle with both hands respectively, and then rotate the second handle and the rotating ring. At this time, the rotating cylinder drives the second retaining disc and multiple groups of second arc rods to move downward, realizing the rapid expansion of the length of the device. Then, multiple groups of first arc rods and second arc rods are interlaced and fastened, which can limit the second retaining disc and avoid generating a large lateral gap at the same time, preventing the situation of uneven thickness in some parts during coil winding and improving the winding quality.
[0008] Further, the cross-sectional area of the clamping hole is larger than the cross-sectional area of the top end of the telescopic rod. A fixing hole is opened at the contact position between the first retaining disc and the fixing bolt, and the outer wall of the top end of the telescopic rod penetrates through the through hole.
[0009] By adopting the above technical solution, the cross-sectional area of the clamping hole being larger than the cross-sectional area of the top end of the telescopic rod can reserve a moving space when the turntable rotates, and the fixing hole can limit and fix the turntable when the fixing bolt is inserted.
[0010] Further, the curved outer wall of the first retaining disc is fixedly connected with a first handle. The lower surface of the first retaining disc is fixedly connected with multiple groups of first arc rods in an equally spaced circular array. The center of the lower surface of the first retaining disc is fixedly connected with a threaded sleeve, and the inner wall of the threaded sleeve is provided with a threaded groove.
[0011] By adopting the above technical solution, multiple groups of first arc rods can cooperate with the second arc rods for connection and limitation. The threaded connection between the threaded sleeve and the rotating cylinder can facilitate moving the distance between the first retaining disc and the second retaining disc.
[0012] Further, the upper surface of the second retaining disc is fixedly connected with multiple groups of second arc rods in an equally spaced circular array, and the second arc rods are matched with the first arc rods.
[0013] By adopting the above technical solution, multiple groups of first arc rods can cooperate with the second arc rod to connect and limit the first retaining disc and the second retaining disc.
[0014] Furthermore, a rotating cylinder is fixedly connected to the center position of the upper surface of the rotating ring, and the outer wall of the rotating cylinder is in a threaded socket connection with the inner wall of the threaded sleeve.
[0015] By adopting the above technical solution, when rotating the rotating ring, it can drive the rotating cylinder to cooperate with the threaded sleeve to quickly adjust the distance between the first retaining disc and the second retaining disc.
[0016] Furthermore, a second handle is fixedly connected to the curved side wall of the rotating ring.
[0017] By adopting the above technical solution, the first handle and the second handle can facilitate the holding and rotation of the rotating ring of the device.
[0018] Furthermore, perforations of the same size are provided at the center positions of the first retaining disc, the rotating disc, the second retaining disc and the rotating ring.
[0019] By adopting the above technical solution, the perforation can pass through the rotating shaft rod of the driving device, facilitating subsequent installation and use.
[0020] In summary, the main beneficial effects of the present utility model are as follows:
[0021] The present utility model first twists and removes the fixing bolts, then rotates the rotating disc. At this time, the inner wall of the card hole disengages from the inside of the card slot. Then, the first retaining disc and the rotating disc as a whole are moved upward. At this time, multiple groups of telescopic rods are pulled out from the through holes, and finally the rapid disassembly of the device is completed. The above operations can be reversed to complete the rapid installation, improving the disassembly and assembly efficiency of the device. Secondly, the device is threadedly connected by the rotating cylinder and the threaded sleeve. First, hold the first handle and the second handle with both hands, and then rotate the second handle and the rotating ring. At this time, the rotating cylinder drives the second retaining disc and multiple groups of second arc rods to move downward, realizing the rapid expansion of the length of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is the front view of the present utility model;
[0023] Figure 2 is the exploded view of the present utility model;
[0024] Figure 3 is the top exploded view of the present utility model;
[0025] Figure 4 is the bottom exploded view of the present utility model;
[0026] Figure 5 is the Figure 3Horizontal sectional view;
[0027] Figure 6 This is the detailed structure diagram of the telescopic rod of the present utility model.
[0028] In the figure: 1. First retaining disc; 11. First arc rod; 12. Threaded sleeve; 13. Through hole; 14. First grip; 2. Turntable; 21. Card hole; 3. Fixed bolt; 4. Second retaining disc; 41. Second arc rod; 5. Telescopic rod; 51. Card slot; 6. Rotating ring; 61. Rotating cylinder; 62. Second grip. Specific embodiments
[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.
[0030] Next, the embodiments of the present utility model will be described according to the overall structure of the present utility model.
[0031] A combined mold for a flat transformer, as Figure 1 - Figure 6 shown, includes a first retaining disc 1 and a second retaining disc 4. A plurality of groups of through holes 13 are evenly arranged in a circular array on the upper surface of the first retaining disc 1. A turntable 2 is rotatably connected to the center position of the upper surface of the first retaining disc 1. A plurality of groups of card holes 21 are evenly arranged in a circular array on the upper surface of the turntable 2. A fixed bolt 3 is threadedly connected to the upper surface of the turntable 2, and the bottom end of the fixed bolt 3 extends into the interior of the first retaining disc 1. A plurality of groups of telescopic rods 5 are fixedly connected to the upper surface of the second retaining disc 4 in an evenly arranged circular array. Card slots 51 are formed on the outer walls of the tops of the telescopic rods 5. A rotating ring 6 is rotatably connected to the center position of the second retaining disc 4.
[0032] By first twisting and removing the fixed bolt 3, then rotating the turntable 2, at this time, the inner wall of the card hole 21 disengages from the inside of the card slot 51, and then the first retaining disc 1 and the turntable 2 are moved upward as a whole. At this time, the plurality of telescopic rods 5 are pulled out from the inside of the through holes 13, and finally the rapid disassembly of the device is completed. The above operations can be reversed to complete the rapid installation, improving the disassembly and assembly efficiency of the device. Secondly, the device is threadedly connected by the rotating cylinder 61 and the threaded sleeve 12. First, hold the first grip 14 and the second grip 62 with both hands respectively, and then rotate the second grip 62 and the rotating ring 6. At this time, the rotating cylinder 61 drives the second retaining disc 4 and the plurality of second arc rods 41 to move downward, realizing the rapid expansion of the length of the device. Then, the plurality of first arc rods 11 and the second arc rods 41 are interlaced and fastened, which can limit the second retaining disc 4 and avoid generating a large lateral gap at the same time, preventing the situation of uneven thickness in some parts during coil winding and improving the winding quality.
[0033] Please refer to Figure 1- Figure 6 The area of the cross-section of the card hole 21 is larger than the area of the cross-section of the top end of the telescopic rod 5. A fixing hole is provided at the contact position between the first retaining disc 1 and the fixing bolt 3, and the outer wall of the top end of the telescopic rod 5 penetrates through the through hole 13.
[0034] By adopting the above technical solution, the area of the cross-section of the card hole 21 being larger than the area of the cross-section of the top end of the telescopic rod 5 can reserve a moving space when the turntable 2 rotates, and the fixing hole can limit and fix the turntable 2 when the fixing bolt 3 is inserted.
[0035] Please refer to Figure 2 - Figure 5 The curved outer wall of the first retaining disc 1 is fixedly connected with a first handle 14. A plurality of groups of first arc-shaped rods 11 are fixedly connected to the lower surface of the first retaining disc 1 at equal intervals in a circular array. The center of the lower surface of the first retaining disc 1 is fixedly connected with a threaded sleeve 12, and a threaded groove is provided on the inner wall of the threaded sleeve 12.
[0036] By adopting the above technical solution, the plurality of groups of first arc-shaped rods 11 can cooperate with the second arc-shaped rods 41 for connection and limitation, and the threaded connection between the threaded sleeve 12 and the rotating cylinder 61 can facilitate the adjustment of the distance between the first retaining disc 1 and the second retaining disc 4.
[0037] Please refer to Figure 2 - Figure 5 A plurality of groups of second arc-shaped rods 41 are fixedly connected to the upper surface of the second retaining disc 4 at equal intervals in a circular array, and the second arc-shaped rods 41 are matched with the first arc-shaped rods 11.
[0038] By adopting the above technical solution, the plurality of groups of first arc-shaped rods 11 can cooperate with the second arc-shaped rods 41 to connect and limit the first retaining disc 1 and the second retaining disc 4.
[0039] Please refer to Figure 3 - Figure 4 The center position of the upper surface of the rotating ring 6 is fixedly connected with a rotating cylinder 61, and the outer wall of the rotating cylinder 61 is in a threaded socket connection with the inner wall of the threaded sleeve 12.
[0040] By adopting the above technical solution, when the rotating ring 6 is rotated, it can drive the rotating cylinder 61 to cooperate with the threaded sleeve 12 to realize the rapid adjustment of the distance between the first retaining disc 1 and the second retaining disc 4.
[0041] Please refer to Figure 1 - Figure 5 The curved side wall of the rotating ring 6 is fixedly connected with a second handle 62.
[0042] By adopting the above technical solution, the first handle 14 and the second handle 62 can facilitate the holding and rotation of the rotating ring 6 of the device.
[0043] Please refer to Figure 1 - Figure 5, perforations of the same size are provided at the central positions of the first retaining disk 1, the rotating disk 2, the second retaining disk 4, and the rotating ring 6.
[0044] By adopting the above technical solution, the perforation can pass through the rotating shaft rod of the driving device, facilitating subsequent installation and use.
[0045] The working principle of the present utility model is as follows: First, twist and remove the fixing bolt 3, then rotate the rotating disk 2. At this time, the inner wall of the card hole 21 disengages from the inside of the card slot 51. Then, move the first retaining disk 1 and the rotating disk 2 upward as a whole. At this time, multiple telescopic rods 5 are pulled out from the through holes 13, and finally the rapid disassembly of the device is completed. The above operations can be reversed to complete the rapid installation, improving the disassembly and assembly efficiency of the device. Secondly, the device is threadedly connected by the rotating cylinder 61 and the threaded sleeve 12. First, hold the first grip 14 and the second grip 62 with both hands respectively, and then rotate the second grip 62 and the rotating ring 6. At this time, the rotating cylinder 61 drives the second retaining disk 4 and multiple second arc rods 41 to move downward, realizing the rapid expansion of the length of the device. Then, multiple first arc rods 11 and second arc rods 41 are interlaced and fastened, which can limit the second retaining disk 4 and avoid generating a large lateral gap at the same time, preventing the situation of uneven thickness in some parts during coil winding and improving the winding quality.
[0046] Although the embodiments of the present utility model have been shown and described, the specific embodiments are only explanations of the present utility model and are not limitations thereof. The specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can make modifications, substitutions, and variations without creative contributions to the embodiments according to needs, but as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.
Claims
1. A combined mold for a planar transformer, comprising a first retaining disc (1) and a second retaining disc (4), characterized in that: The upper surface of the first retaining disc (1) is provided with multiple groups of through holes (13) in an equidistant annular array. The center position of the upper surface of the first retaining disc (1) is rotatably connected to a turntable (2). The upper surface of the turntable (2) is provided with multiple groups of clamping holes (21) in an equidistant annular array. The upper surface of the turntable (2) is threadedly connected with a fixing bolt (3), and the bottom end of the fixing bolt (3) extends into the interior of the first retaining disc (1). The upper surface of the second retaining disc (4) is fixedly connected with multiple groups of telescopic rods (5) in an equidistant annular array. The outer walls of the top ends of the telescopic rods (5) are all provided with clamping grooves (51). The center position of the second retaining disc (4) is rotatably connected to a rotating ring (6).
2. The combined mold of a planar transformer according to claim 1, characterized in that: The cross-sectional area of the clamping hole (21) is larger than the cross-sectional area of the top end of the telescopic rod (5). A fixing hole is provided at the contact position between the first retaining disc (1) and the fixing bolt (3), and the outer wall of the top end of the telescopic rod (5) penetrates through the through hole (13).
3. The combined mold of a planar transformer according to claim 1, wherein: The curved outer wall of the first retaining disc (1) is fixedly connected with a first handle (14). The lower surface of the first retaining disc (1) is fixedly connected with multiple groups of first arc-shaped rods (11) in an equidistant annular array. The center of the lower surface of the first retaining disc (1) is fixedly connected with a threaded sleeve (12), and the inner wall of the threaded sleeve (12) is provided with a threaded groove.
4. The combined mold of a planar transformer according to claim 1, characterized in that: The upper surface of the second retaining disc (4) is fixedly connected with multiple groups of second arc-shaped rods (41) in an equidistant annular array, and the second arc-shaped rods (41) are matched with the first arc-shaped rods (11).
5. The combined mold of a planar transformer according to claim 1, wherein: The center position of the upper surface of the rotating ring (6) is fixedly connected with a rotating cylinder (61), and the outer wall of the rotating cylinder (61) is in a threaded socket connection with the inner wall of the threaded sleeve (12).
6. The combined mold of a planar transformer according to claim 1, wherein: The curved side wall of the rotating ring (6) is fixedly connected with a second handle (62).
7. The combined mold of a planar transformer according to claim 1, characterized in that: Perforations of the same size are provided at the center positions of the first retaining disc (1), the turntable (2), the second retaining disc (4), and the rotating ring (6).
Citation Information
Patent Citations
Assembling die for manufacturing transformer coil
CN219534281U
Cited By
Welding tool dismounting and mounting device
CN120985235A