High-temperature-resistant and high-voltage-resistant safety capacitor

By using high-quality metal vapor deposition layer and high-temperature resistant heat sink in safety capacitors, the stability and safety of capacitors under high temperature and high voltage are solved, and the long-term and stable operation of capacitors in harsh environments is achieved.

CN223140580UActive Publication Date: 2025-07-22GUANGDONG CHENGXI ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422289859.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-22
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

Existing safety capacitors are prone to material aging, structural deformation or breakdown in high temperature and high voltage environments, resulting in performance degradation and circuit failure.

Method used

It adopts high-quality metal vapor deposition layer (zinc-aluminum synthetic thickened type) anode foil, combined with insulating reinforced coating made of polyethylene and polypropylene, and is equipped with a high-temperature resistant heat sink and tightening hoop design to ensure the stability and safety of the capacitor in high-temperature and high-pressure environments.

Benefits of technology

Improves the stability and safety of the capacitor in high temperature and high voltage environments, prevents circuit short circuit or overload, extends service life and maintains the energy storage capacity and stability of the capacitor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of electronic components, and discloses a high temperature and high pressure resistant safety capacitor comprising a housing, the top of the housing is fixedly connected with a sealing rubber cover, the bottom of the housing is fixedly connected with a gasket, the middle of the bottom of the gasket is fixedly connected with a first lead, and the outer wall of the bottom of the first lead is fixedly connected with a wire outlet sleeve. The outer wall of the upper portion of the first lead is fixedly connected with an outgoing line connecting piece, the outer wall of the outgoing line connecting piece is fixedly connected with an anode foil, the outer side of the anode foil is in contact connection with electrolytic paper, the outer side of the electrolytic paper is fixedly connected with the outgoing line connecting piece, and the outer wall of the outgoing line connecting piece is fixedly connected with a cathode foil. According to the utility model, the high-quality metal material metal evaporation layer (zinc-aluminum synthesis thickening type) can ensure the stability of a circuit in a high-voltage environment, and the plurality of cooling fins can effectively and rapidly dissipate internal heat, thereby ensuring the safety and stability of the capacitor.
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Description

Technical Field

[0001] The utility model relates to the field of electronic components, in particular to a safety capacitor with high temperature and high pressure resistance. Background Technique

[0002] A safety capacitor refers to a capacitor used in a power filter to play a role in power filtering. Its function is to remove the AC component and leave the DC component, so as to provide a stable power supply for electronic devices. Safety capacitors are widely used in various occasions that require power filtering, such as the fields of electronic equipment manufacturing, communication equipment, and industrial automation.

[0003] The safety capacitor stores charge through metal foil and electrolytic paper. A safety capacitor usually consists of metal foil (anode and cathode) and electrolytic paper sandwiched between them. The selection of these materials directly affects the performance and reliability of the capacitor. The metal foil, as the electrode, needs to have good electrical conductivity and corrosion resistance; while the electrolytic paper acts as a dielectric, and its material and structure have an important impact on the energy storage capacity and stability of the capacitor.

[0004] In the prior art, in a high temperature and high pressure environment, some safety capacitors will have problems such as material aging, structural deformation, or breakdown, resulting in a decrease in the performance of the capacitor, failure, and even causing circuit failures, thus affecting the normal operation and safety of the entire electronic device. Therefore, a safety capacitor with high temperature and high pressure resistance is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a safety capacitor with high temperature and high pressure resistance, aiming to improve the problems of structural deformation and aging of some safety capacitors under high temperature and high pressure in the prior art.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A safety capacitor with high temperature and high pressure resistance includes a housing. A sealing rubber cover is fixedly connected to the top of the housing. A gasket is fixedly connected to the bottom of the housing. A lead wire 1 is fixedly connected to the middle of the bottom of the gasket. An outlet sleeve is fixedly connected to the outer wall of the bottom of the lead wire 1. An outlet connection piece is fixedly connected to the outer wall of the upper part of the lead wire 1. An anode foil is fixedly connected to the outer wall of the outlet connection piece. An electrolytic paper is in contact connection with the outside of the anode foil. An outlet connection piece is fixedly connected to the outside of the electrolytic paper. A cathode foil is fixedly connected to the outer wall of the outlet connection piece. A voltage resistance component for increasing the voltage resistance of the capacitor is fixedly connected to the inner wall of the housing. A heat dissipation component with high temperature resistance is fixedly connected to the inner wall of the voltage resistance component;

[0008] As a further description of the above technical solution:

[0009] The pressure-resistant component includes a tight hoop, and an insulating and strengthening coating is fixedly connected inside the tight hoop. The outer wall of the heat dissipation component is fixedly connected to the inner wall of the insulating and strengthening coating;

[0010] As a further description of the above technical solution:

[0011] The heat dissipation component includes a plurality of heat dissipation fins. The outer walls of the plurality of heat dissipation fins are fixedly connected to the inner wall of the insulating and strengthening coating. A second lead is fixedly connected to the bottom of the outgoing line connecting piece;

[0012] As a further description of the above technical solution:

[0013] The bottom of the sealing rubber cover is fixedly connected to the top of the insulating and strengthening coating, and the bottom of the insulating and strengthening coating is fixedly connected to the top of the gasket;

[0014] As a further description of the above technical solution:

[0015] The top of the anode foil is fixedly connected to the bottom of the sealing rubber cover, and the top of the cathode foil is fixedly connected to the bottom of the sealing rubber cover;

[0016] As a further description of the above technical solution:

[0017] The top of the electrolytic paper is fixedly connected to the bottom of the sealing rubber cover, and the bottom of the electrolytic paper is fixedly connected to the top of the gasket;

[0018] As a further description of the above technical solution:

[0019] The bottom of the anode foil is fixedly connected to the top of the gasket, and the bottom of the cathode foil is fixedly connected to the top of the gasket;

[0020] As a further description of the above technical solution:

[0021] The outer wall of the tight hoop is fixedly connected to the inner wall of the outer shell.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the present utility model, for the safety capacitor in the circuit, through the electric field between the positive and negative electrodes, the storage and release of electrical energy are realized. Its high-quality metal material metal evaporation coating (zinc-aluminum composite thickened type) ensures the stability of the circuit in a high-voltage environment, effectively preventing safety hazards such as circuit short circuit or overload. In addition, the fixed connection of the cathode foil, electrolytic paper, anode foil, sealing rubber cover and bottom gasket also guarantees the stability of the capacitor when working under high voltage, and effectively avoids damaging the performance of the electrolytic paper due to environmental influence. In addition, the safety capacitor also adopts an insulating enhancement coating made of polypropylene and polyethylene materials and a tightening design to enhance the stability of the capacitor.

[0024] 2. In the present utility model, when the capacitor is under high-temperature conditions, multiple aluminum alloy heat sinks outside the capacitor will quickly dissipate the heat inside the capacitor, reducing the working temperature of the capacitor and ensuring the stability and safety of the internal components of the capacitor. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a three-dimensional schematic diagram of a safety capacitor with high temperature and high voltage resistance proposed by the present utility model;

[0026] Figure 2 is a structural schematic diagram of the cathode foil of a safety capacitor with high temperature and high voltage resistance proposed by the present utility model;

[0027] Figure 3 is a structural schematic diagram of the tightening hoop of a safety capacitor with high temperature and high voltage resistance proposed by the present utility model;

[0028] Figure 4 is a structural schematic diagram of the heat sink of a safety capacitor with high temperature and high voltage resistance proposed by the present utility model;

[0029] LEGEND DESCRIPTION:

[0030] 1. Sealing rubber cover; 2. Outer shell; 3. Gasket; 4. Lead one; 5. Outgoing line sleeve; 6. Outgoing line connection piece; 7. Anode foil; 8. Electrolytic paper; 9. Cathode foil; 10. Heat sink; 11. Insulating enhancement coating; 12. Lead two; 13. Tightening hoop. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the protection scope of the present utility model.

[0032] Refer to Figures 1 to 3, An embodiment provided by the present utility model: A safety capacitor resistant to high temperature and high pressure, including a housing 2. The housing 2 of this capacitor is made of high-strength flame-retardant epoxy resin, which can not only effectively protect the internal components from the influence of the external environment, but also ensure the stable operation of the capacitor in high-temperature and high-pressure environments, improving the overall reliability and safety. A sealing rubber cover 1 is fixedly connected to the top of the housing 2. The design of the sealing rubber cover 1 can not only prevent impurities such as dust and moisture from entering the capacitor interior, but also slow down the heat transfer to a certain extent, protecting the internal components from overheating. At the same time, the presence of the sealing rubber cover 1 also enhances the overall sealing of the capacitor, further improving its service life in harsh environments. A gasket 3 is fixedly connected to the bottom of the housing 2. This gasket 3 plays a role in buffering and shock absorption, reducing the damage to the internal components of the capacitor caused by vibration or impact, and can also assist in heat dissipation to a certain extent, reducing the working temperature of the capacitor. In the middle of the bottom of the gasket 3, a lead 4 is fixedly connected. This is an important channel for the capacitor to connect with the external circuit. An outlet sleeve 5 is fixedly connected to the outer wall of the bottom of the lead 4. The outlet sleeve 5 can protect the lead from damage and ensure the smooth transmission of current. At the same time, the presence of the outlet sleeve 5 also increases the aesthetics and practicality of the capacitor. An outlet connecting piece 6 is fixedly connected to the outer wall of the upper part of the lead 4, which makes it more convenient for the capacitor to connect with the external circuit, improving the installation efficiency. At the same time, the presence of the outlet connecting piece 6 also increases the flexibility and expandability of the capacitor. An anode foil 7 is fixedly connected to the outer wall of the outlet connecting piece 6. This is one of the core parts of the capacitor. The anode foil 7 adopts a high-quality metal vapor deposition layer (zinc-aluminum composite thickened type), which has excellent electrical conductivity and corrosion resistance, and can ensure the stable performance of the capacitor during long-term use. An electrolytic paper 8 is in contact connection with the outside of the anode foil 7, which can maintain stable electrochemical performance in high-temperature and high-pressure environments, providing a strong guarantee for the normal operation of the capacitor. At the same time, the presence of the electrolytic paper 8 also increases the energy storage capacity and stability of the capacitor. The electrolytic paper 8 is fixedly connected to the outside of the outlet connecting piece 6, and a cathode foil 9 is fixedly connected to the outer wall of the outlet connecting piece 6. The cathode foil 9 is also made of high-quality metal material, and together with the anode foil 7, they form two electrodes of the capacitor, and the charge storage and release are realized through the electrolytic paper 8. A voltage-resistant component for increasing the voltage resistance of the capacitor is fixedly connected to the inner wall of the housing 2, and a heat dissipation component resistant to high temperature is fixedly connected to the inner wall of the voltage-resistant component. The heat dissipation component includes a plurality of heat sinks 10, which are made of aluminum alloy and can effectively dissipate the heat inside the capacitor, reducing the working temperature of the capacitor and improving its service life and stability. A lead 12 is fixedly connected to the bottom of the outlet connecting piece 6.

[0033] Refer to Figures 2 - 4, the voltage-resistant component includes an insulation-enhancing coating 11, which is made of a mixture of polyethylene and polypropylene. The presence of this material can effectively improve the insulation performance of the capacitor, preventing problems such as current leakage and short circuits. An outer fixing connection of the insulation-enhancing coating 11 is provided with a tightening hoop 13. This design can fix and stabilize the internal structure of the capacitor, ensuring the tight connection and collaborative work between components. The bottom of the sealing rubber cover 1 is fixedly connected to the top of the insulation-enhancing coating 11, and the bottom of the insulation-enhancing coating 11 is fixedly connected to the top of the gasket 3.

[0034] Referring to Figures 2 to 4 , the top of the anode foil 7 is fixedly connected to the bottom of the sealing rubber cover 1. This design not only ensures the tight connection between the anode foil 7 and the sealing rubber cover 1 but also enhances the overall sealing performance of the capacitor. The top of the cathode foil 9 is fixedly connected to the bottom of the sealing rubber cover 1. Similar to the anode foil 7, the tight connection between the cathode foil 9 and the sealing rubber cover 1 not only ensures the stable operation of the cathode foil 9 but also further improves the overall performance of the capacitor. Through this design, it can be ensured that the cathode foil 9 will not be affected by the external environment during long-term use, maintaining its good electrical conductivity and corrosion resistance. The top of the electrolytic paper 8 is fixedly connected to the bottom of the sealing rubber cover 1, and its performance directly affects the energy storage capacity and stability of the capacitor. Connecting the electrolytic paper 8 tightly to the sealing rubber cover 1 can not only ensure the normal operation of the electrolytic paper 8 in high-temperature and high-pressure environments but also prevent the electrolytic paper 8 from deteriorating or being damaged due to the influence of the external environment. The bottom of the electrolytic paper 8 is fixedly connected to the top of the gasket 3. The design of the gasket 3 can not only play a buffering and shock-absorbing role, reducing the damage caused to the electrolytic paper 8 by vibration or impact, but also assist in heat dissipation to a certain extent, reducing the working temperature of the electrolytic paper 8. The bottom of the anode foil 7 is fixedly connected to the top of the gasket 3. Similar to the top connection, the tight connection between the anode foil 7 and the gasket 3 can enhance the overall structural stability of the capacitor and improve its vibration resistance and shock resistance. The bottom of the cathode foil 9 is fixedly connected to the top of the gasket 3. Through the auxiliary effect of the gasket 3, the working environment and conditions of the cathode foil 9 can be further optimized, enabling it to maintain good performance in high-temperature and high-pressure environments. The outer wall of the tightening hoop 13 is fixedly connected to the inner wall of the outer shell 2.

[0035] Working principle: When the capacitor is connected to the power supply, positive charges move to the anode foil 7, while negative charges move to the cathode foil 9. These charges form an electric field in the electrolytic paper 8, thus achieving the storage of electrical energy. When the capacitor is disconnected from the power supply and connected to the load, the charges stored on the anode and cathode move through the electrolytic paper 8 to the load, realizing the release of electrical energy. The high-quality metal vapor deposition layer (zinc-aluminum composite thickened type) can provide better electrical conductivity and corrosion resistance, enabling the capacitor to maintain stable performance during long-term use. In high-temperature situations, multiple heat sinks 10 absorb the heat in the capacitor. These heat sinks 10 are made of aluminum alloy and can effectively dissipate the heat inside the capacitor, reducing the operating temperature of the capacitor, thus achieving the purpose of cooling. Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A safety capacitor resistant to high temperature and high pressure, comprising a housing (2), characterized in that: A sealing glue cover (1) is fixedly connected to the top of the outer shell (2). A gasket (3) is fixedly connected to the bottom of the outer shell (2). A first lead (4) is fixedly connected to the middle of the bottom of the gasket (3). An outlet sleeve (5) is fixedly connected to the outer wall of the bottom of the first lead (4). An outlet connection piece (6) is fixedly connected to the outer wall of the upper part of the first lead (4). An anode foil (7) is fixedly connected to the outer wall of the outlet connection piece (6). An electrolytic paper (8) is in contact connection with the outside of the anode foil (7). The outlet connection piece (6) is fixedly connected to the outside of the electrolytic paper (8). A cathode foil (9) is fixedly connected to the outer wall of the outlet connection piece (6). A voltage withstand component for increasing the voltage withstand of the capacitor is fixedly connected to the inner wall of the outer shell (2). A heat dissipation component with high temperature resistance is fixedly connected to the inner wall of the voltage withstand component.

2. The safety capacitor with high temperature and high pressure resistance according to claim 1, wherein: The voltage withstand component includes a tight hoop (13). An insulation enhancement coating (11) is fixedly connected to the inside of the tight hoop (13). The outer wall of the heat dissipation component is fixedly connected to the inner wall of the insulation enhancement coating (11).

3. The safety capacitor with high temperature and high pressure resistance according to claim 2, characterized in that: The heat dissipation component includes a plurality of heat dissipation fins (10). The outer walls of the plurality of heat dissipation fins (10) are fixedly connected to the inner wall of the insulation enhancement coating (11). A second lead (12) is fixedly connected to the bottom of the outlet connection piece (6).

4. The safety capacitor resistant to high temperature and high pressure according to claim 3, wherein: The bottom of the sealing glue cover (1) is fixedly connected to the top of the insulation enhancement coating (11). The bottom of the insulation enhancement coating (11) is fixedly connected to the top of the gasket (3).

5. An insulation capacitor resistant to high temperature and high pressure according to claim 1, characterized in that: The top of the anode foil (7) is fixedly connected to the bottom of the sealing glue cover (1). The top of the cathode foil (9) is fixedly connected to the bottom of the sealing glue cover (1).

6. The safety capacitor resistant to high temperature and high pressure according to claim 1, wherein: The top of the electrolytic paper (8) is fixedly connected to the bottom of the sealing glue cover (1). The bottom of the electrolytic paper (8) is fixedly connected to the top of the gasket (3).

7. An insulation capacitor with high temperature and high pressure resistance according to claim 1, characterized in that: The bottom of the anode foil (7) is fixedly connected to the top of the gasket (3). The bottom of the cathode foil (9) is fixedly connected to the top of the gasket (3).

8. The safety capacitor resistant to high temperature and high pressure according to claim 3, wherein: The outer wall of the tight hoop (13) is fixedly connected to the inner wall of the outer shell (2).