Quick-assembly and quick-disassembly type photovoltaic frame

Through the quick installation and quick disassembly photovoltaic frame design, the clamping hook structure with special angle codes and oblique edges is used to solve the problem of difficult disassembly of the frame of the photovoltaic module, and the rapid disassembly and stability are achieved.

CN223141863UActive Publication Date: 2025-07-22EGING PHOTOVOLTAIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421611102.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-07-22
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The frames of existing photovoltaic modules are difficult to disassemble easily and efficiently, especially when they are aging or damaged, they need to be treated with cutting equipment, which affects the recycling efficiency.

Method used

The quick installation and quick disassembly photovoltaic frame design is adopted, and the special angle code is used to cooperate with the oblique edges of the short and long frames, and the clamp hook is connected to the rectangular clamp hole to achieve rapid disassembly.

Benefits of technology

It improves the stability of the frame combination and component load-bearing capacity, while achieving rapid disassembly, meeting the needs of convenient disassembly and reducing equipment damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a fast assembly and disassembly type photovoltaic frame which is formed by splicing two short frames and two long frames, special-shaped corner connectors are connected between the corner ends of the short frames and the corner ends of the long frames, the corner ends of the short frames are provided with first bevel edges, and the corner ends of the long frames are provided with second bevel edges matched with the first bevel edges. The first bevel edge comprises an inner concave arc edge on the outer side and a 45-degree bevel edge on the inner side, the second bevel edge comprises an outer convex arc edge on the outer side and a 45-degree bevel edge on the inner side, and the inner concave arc edge is matched with the outer convex arc edge. According to the utility model, the outer convex arc edge of the long frame is matched with the inner concave arc edge of the short frame, so that the problem that the photovoltaic frame slides due to tangential stress in the assembly process is solved, and the bearing capacity of the assembly is improved; the clamping hooks at the two ends of the special-shaped corner connector are utilized to be matched with the rectangular clamping holes in the two ends of the short frame and the two ends of the long frame respectively, so that the frame can be loosened by knocking the special-shaped corner connector, and the purpose of quickly disassembling the photovoltaic frame is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic, in particular to a quick-installation and quick-disassembly type photovoltaic frame. Background Art

[0002] At present, the frames constituting photovoltaic modules generally use conventional right-angle corner codes to cooperate with conventional frames for framing. After the framing is completed, it is locked to form a firm installation structure in which the corner codes are difficult to disassemble. However, due to the aging, damage, etc. of the modules during long-term use, it is necessary to recycle the photovoltaic modules. For the frames with the above installation structure, since the corner codes are stuck inside the long and short frames and cannot be released, it is difficult to disassemble the frames. Equipment such as a cutting machine is required to achieve the frame disassembly treatment with a certain degree of damage, which cannot meet the requirements of convenient, efficient and as complete frame disassembly as possible. Summary of the Invention

[0003] The technical problem to be solved by the utility model is: in order to overcome the deficiencies in the prior art, the utility model provides a quick-installation and quick-disassembly type photovoltaic frame with simple installation and quick assembly and disassembly.

[0004] The technical solution adopted by the utility model to solve its technical problems is: a quick-installation and quick-disassembly type photovoltaic frame is composed of two short frames and two long frames spliced together. The corner ends of the short frames are in close contact with the corner ends of the long frames. An irregular corner code is connected between the corner ends of the short frames and the corner ends of the long frames. The corner end of the short frame has a first hypotenuse, and the corner end of the long frame has a second hypotenuse that matches the first hypotenuse. The first hypotenuse includes an inner concave arc on the outside and a 45-degree hypotenuse on the inside. The second hypotenuse includes an outer convex arc on the outside and a 45-degree hypotenuse on the inside. The inner concave arc matches the outer convex arc.

[0005] The irregular corner code includes a right-angle body. Both ends of the right-angle body are respectively bent inward to form clamping hooks, and the clamping hooks are correspondingly connected to the inner side surfaces of the short frame and the long frame.

[0006] Rectangular clamping holes are opened on the inner side surfaces of the short frame and the long frame, and the clamping hooks are clamped into the rectangular clamping holes.

[0007] The beneficial effects of the utility model are: by matching the outer convex arc of the long frame with the inner concave arc of the short frame, the utility model solves the problem of tangential force slippage during the assembly process of the photovoltaic frame, increases the stability after the frames are combined, improves the mechanical properties at the long and short frames of the module, and improves the load-bearing capacity of the module; by using the clamping hooks at both ends of the irregular corner code to cooperate with the rectangular clamping holes at both ends of the short frame and both ends of the long frame respectively, compared with the combination of conventional frames and corner codes, the frames can be loosened by knocking the irregular corner code, achieving the purpose of quickly disassembling the photovoltaic frame. Brief Description of the Drawings

[0008] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0009] Figure 1 It is a schematic structural diagram of the present utility model.

[0010] Figure 2 It is a schematic structural diagram of the short frame edge of the present utility model.

[0011] Figure 3 It is a schematic structural diagram of the long frame edge of the present utility model.

[0012] Figure 4 It is a schematic top view structural diagram of the special-shaped corner code of the present utility model.

[0013] Figure 5 It is a partial schematic diagram in the top view direction after the short frame edge and the long frame edge are spliced.

[0014] Figure 6 It is a schematic connection structural diagram of the special-shaped corner code with the short frame edge and the long frame edge.

[0015] In the figure: 1. Short frame edge, 1-1. First bevel edge, 1-2. Concave arc edge, 2. Long frame edge, 2-1. Second bevel edge, 2-2. Convex arc edge, 3. Special-shaped corner code, 3-1. Right-angle body, 3-2. Clamping hook, 4. Rectangular clamping hole. Specific embodiments

[0016] The present utility model will now be further described in detail in conjunction with the accompanying drawings. These drawings are all simplified schematic diagrams, only illustrating the basic structure of the present utility model in a schematic manner, so they only show the components related to the present utility model.

[0017] As Figure 1 shown, a quick-installation and quick-disassembly type photovoltaic frame is composed of two short frame edges 1 and two long frame edges 2 spliced together. The short frame edges 1 and the long frame edges 2 are both made of standard profiles. The corner ends of the short frame edges 1 are fitted with the corner ends of the long frame edges 2 to form a whole photovoltaic frame.

[0018] As Figure 2 , Figure 3 , Figure 5 shown, specifically, the corner end of the short frame edge 1 profile has a first bevel edge 1-1 cut out, and the first bevel edge 1-1 includes an outer concave arc edge 1-2 and an inner 45-degree bevel edge. The corner end of the long frame edge 2 has a second bevel edge 2-1 cut out, and the second bevel edge 2-1 includes an outer convex arc edge 2-2 and an inner 45-degree bevel edge. During installation, the outer convex arc edge 2-1 is fitted and embedded into the inner concave arc edge 1-2, and the 45-degree bevel edge of the first bevel edge 1-1 is fitted with the 45-degree bevel edge of the second bevel edge 2-1.

[0019] The short side frame 1 and the long side frame 2 are spliced through the first bevel edge 1-1 and the second bevel edge 2-1, and a good mortise and tenon fit is formed by relying on the concave arc edge 1-2 to embed into the convex arc edge 2-2, preventing tangential translation of the splicing surface. After the photovoltaic frame is assembled, the displacement of the splicing surface is restricted, increasing the stability of the frame.

[0020] As Figure 4 shown, the corners of the short side frame 1 and the long side frame 2 are fixedly connected by a special-shaped corner code 3. The special-shaped corner code 3 includes a right-angle body 3-1, and both ends of the right-angle body 3-1 are respectively provided with clamping hooks 3-2 formed by bending inward; rectangular clamping holes 4 are opened on the inner side surfaces of both ends of the short side frame 1 and the inner side surfaces of both ends of the long side frame 2. When fixing, the clamping hooks 3-2 are clamped into the rectangular clamping holes 4 and protrude from the inner side surfaces of the short side frame 1 and the long side frame 2.

[0021] The above-mentioned rectangular clamping holes 4 can be correspondingly designed according to the structure of the clamping hooks 3-2 at both ends of the special-shaped corner code 3, and the hole shape includes but is not limited to a rectangle.

[0022] As Figure 6 shown, before the frame combination, the special-shaped corner code 3 is driven into the short side frame 1 in advance. Through the cooperation of the clamping hook 3-2 at one end of the special-shaped corner code 3, it is clamped into the rectangular clamping hole 4 on the short side frame 1 to realize the connection between the short side frame 1 and the special-shaped corner code 3. The other end of the special-shaped corner code 3 is inserted and matched with the rectangular clamping hole 4 at one end of the long side frame 2, and finally a set of photovoltaic frames is assembled. Due to the clamping hooks 3-2 with a protruding structure at both ends of the special-shaped corner code 3, it has the effect of convenient disassembly.

[0023] The utility model can solve the problem of force slippage in the tangential direction existing in the process of assembling photovoltaic frames for a long time by the fitting of the convex arc edge 2-2 and the concave arc edge 1-2, increasing the stability after the frame combination, improving the mechanical properties at the long and short frames of the component, and improving the load-bearing capacity of the component; secondly, by using the clamping hooks 3-2 at both ends of the special-shaped corner code 3, which are respectively matched with the rectangular clamping holes 4 at both ends of the short side frame 1 and the long side frame 2, compared with the combination of conventional frames and corner codes, the frame can be loosened by knocking the special-shaped corner code 3 to achieve the purpose of rapid disassembly; finally, in terms of the frame appearance, the splicing of the short side frame 1 and the long side frame 2 adopts a mortise and tenon structure, which has aesthetic characteristics and increases the beauty of the component appearance.

[0024] Inspired by the above ideal embodiments according to the present invention, through the above description, relevant staff can completely make various changes and modifications without departing from the technical idea of this invention. The technical scope of this invention is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A quick-installation and quick-disassembly type photovoltaic frame is formed by splicing two short frames (1) and two long frames (2). The corner ends of the short frames (1) are in close contact with the corner ends of the long frames (2). It is characterized in that: An irregular angle code (3) is connected between the corner ends of the short side frame (1) and the corner ends of the long side frame (2). The corner end of the short side frame (1) has a first bevel edge (1-1), and the corner end of the long side frame (2) has a second bevel edge (2-1) that matches the first bevel edge (1-1). The first bevel edge (1-1) includes an inner concave arc edge (1-2) on the outer side and a 45-degree bevel edge on the inner side. The second bevel edge (2-1) includes an outer convex arc edge (2-2) on the outer side and a 45-degree bevel edge on the inner side. The inner concave arc edge (1-2) cooperates with the outer convex arc edge (2-1).

2. The quick-installation and quick-removal type photovoltaic frame according to claim 1, wherein: The irregular angle code (3) includes a right-angle body (3-1). Both ends of the right-angle body (3-1) are respectively provided with clamping hooks (3-2) formed by bending inwards. The clamping hooks (3-2) are correspondingly connected to the inner side surfaces of the short side frame (1) and the long side frame (2).

3. The quick-installation and quick-removal type photovoltaic frame according to claim 2, wherein: Rectangular clamping holes (4) are formed on the inner side surfaces of the short side frame (1) and the long side frame (2). The clamping hooks (3-2) are clamped into the rectangular clamping holes (4).