Integrated phase change immersion liquid cooling device

Through the integrated design of the integrated phase change immersion liquid cooling device, the phase change heat transfer of insulated refrigerant is used to solve the problem of high heat dissipation efficiency of air-cooled and cold plate-type liquid cooling, achieving efficient heat dissipation and energy saving and emission reduction, and is suitable for edge computing servers and small data rooms.

CN223142370UActive Publication Date: 2025-07-22JIANGSU BOWANGDA ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422335586.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-22
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The existing air-cooling systems and cold plate liquid-cooling cooling methods have high power utilization efficiency in data centers, and it is difficult to further reduce the PUE value of the data center to cope with the heat dissipation needs of computing equipment.

Method used

It adopts an integrated phase change immersion liquid cooling device, including an integrated design of base, condenser, heat exchanger and heat dissipation fan. Using the phase change heat transfer method of insulated refrigerant, heat is transferred step by step to the atmospheric environment through the condenser, heat exchanger and heat dissipation fan.

Benefits of technology

Compared with traditional heat dissipation methods, the heat dissipation efficiency is increased by 1 to 2 orders of magnitude, reducing energy consumption, and improving the heat dissipation performance of edge computing servers and small data rooms, achieving efficient heat dissipation and energy saving and emission reduction. At the same time, the equipment covers a small area and is easy to arrange and move.

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Abstract

The utility model discloses an integrated phase-change immersion liquid cooling device, which comprises a base, a phase-change immersion liquid cooling device and a liquid cooling device, and is characterized in that an accommodating box is mounted on the base, and an insulating refrigerant for cooling an electronic device is filled in the accommodating box; the condensing pipe is used for accommodating cooling liquid and is arranged at the upper part of the inner side of the accommodating box; the heat exchanger is installed on the outer side of the containing box, and the heat exchanger is connected to the condensation pipe through a conveying pipeline; and the heat dissipation fan is mounted on the base, and the heat dissipation fan is aligned to the heat exchanger. According to the utility model, the problem that the electric energy utilization efficiency of the existing air cooling system and the cold plate type liquid cooling heat dissipation mode is high is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat dissipation equipment, in particular to an integrated phase change immersion liquid cooling device. Background Art

[0002] Some common heat dissipation methods in current data centers are air cooling, but the energy consumption of air cooling systems is relatively high, and the power usage effectiveness (PUE) value of data centers is generally 1.7 - 1.9. Cold plate liquid cooling has emerged as an efficient heat dissipation method in data centers. The PUE value of the cold plate liquid cooling heat dissipation method is generally 1.2 - 1.5. However, in order to cope with the heat dissipation of increasingly powerful computing devices, it is necessary to further reduce the PUE value of data centers.

[0003] The information disclosed in this background art section is only intended to enhance the overall understanding of the present utility model and should not be regarded as an admission or any form of suggestion that this information constitutes prior art already known to those of ordinary skill in the art. Summary of the Utility Model

[0004] To overcome the defects existing in the prior art, the present utility model provides an integrated phase change immersion liquid cooling device to solve the problem of high power utilization efficiency of existing air cooling systems and cold plate liquid cooling heat dissipation methods.

[0005] To achieve the above object, the present utility model provides an integrated phase change immersion liquid cooling device, including:

[0006] A base, on which a containment box is installed, and an insulating refrigerant for cooling electronic devices is filled in the containment box;

[0007] A condensation pipe for containing a coolant, which is arranged at the upper part inside the containment box;

[0008] A heat exchanger, which is installed outside the containment box, and the heat exchanger is connected to the condensation pipe through a conveying pipeline;

[0009] A cooling fan, which is installed on the base, and the cooling fan is aligned with the heat exchanger.

[0010] Further, the base is a mobile base.

[0011] Further, the outer edge of the base is turned up to form a protective plate, the protective plate is arranged in a circle along the circumferential direction of the base, a cover plate is installed at the upper opening of the protective plate, and the protective plate is provided with an air outlet, and the air outlet is aligned with the cooling fan.

[0012] Further, the cover plate is detachably connected to the protective plate through a buckle.

[0013] Further, the condensation pipe is a condensation coil.

[0014] Further, the condensation coil is in an S shape, a concentric rectangle, a concentric square, or a concentric circle.

[0015] Further, the heat exchanger is a tube-fin heat exchanger or a plate-fin heat exchanger.

[0016] The beneficial effects of the present utility model are as follows. The integrated phase change immersion liquid cooling device of the present utility model uses the immersion phase change heat transfer method to transfer heat. Compared with air cooling or cold plate liquid cooling, the heat dissipation efficiency can be improved by 1 to 2 orders of magnitude. It can effectively improve the heat dissipation performance of edge computing servers, workstations, and small data rooms, reduce the heat dissipation energy consumption of workstations, and achieve the purpose of efficient heat dissipation, energy conservation, and emission reduction. At the same time, the integrated design can reduce the equipment installation space and facilitate the layout and movement in a limited space. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Other features, objectives, and advantages of the present application will become more apparent by reading the detailed description of the non-limiting embodiments with reference to the following drawings:

[0018] Figure 1 It is a schematic structural diagram of the integrated phase change immersion liquid cooling device according to an embodiment of the present utility model.

[0019] Figure 2 It is a front view of the integrated phase change immersion liquid cooling device according to an embodiment of the present utility model.

[0020] Figure 3 It is a side view of the integrated phase change immersion liquid cooling device according to an embodiment of the present utility model.

[0021] Figure 4 It is a rear view of the integrated phase change immersion liquid cooling device according to an embodiment of the present utility model.

[0022] Figure 5 It is a schematic layout diagram of the heat dissipation fan according to an embodiment of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The present application will be further described in detail below with reference to the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the related utility model and are not intended to limit the utility model. Additionally, it should be noted that only the parts related to the utility model are shown in the drawings for the sake of convenience of description.

[0024] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application will be described in detail below with reference to the drawings and embodiments.

[0025] Refer to Figures 1 to 5As shown in the figure, the utility model provides an integrated phase change immersion liquid cooling device, including: a base 1, a condensing pipe 2, a heat exchanger 3, and a cooling fan 4.

[0026] A receiving box 11 is installed on the base 1. An insulating refrigerant for cooling electronic devices is filled in the receiving box 11. The base 1 is used for integrally installing the receiving box, the heat exchanger, and the cooling fan.

[0027] In this embodiment, the base is rectangular.

[0028] As a preferred embodiment, the base 1 is a mobile base. Specifically, universal wheels are respectively installed at the four corners of the base.

[0029] The condensing pipe 2 is arranged at the upper part inside the receiving box 11. The condensing pipe 2 is used for containing a coolant. The condensing pipe 2 is fixedly installed in the upper space inside the receiving box. The coolant contained in the cooling pipe is water, ethylene glycol, or propylene glycol solution.

[0030] As a preferred embodiment, the condensing pipe 2 is a condensing coil.

[0031] In this embodiment, the condensing coil is in an S shape, a concentric rectangle, a concentric square, or a concentric circle.

[0032] The heat exchanger 3 is installed outside the receiving box 11. The heat exchanger 3 is connected to the condensing pipe 2 through a conveying pipeline 31.

[0033] As a preferred embodiment, the heat exchanger 3 is a tube-fin heat exchanger or a plate-fin heat exchanger.

[0034] The cooling fan 4 is installed on the base 1. The cooling fan 4 is aligned with the heat exchanger 3.

[0035] In this embodiment, a protective plate 12 is formed by turning up the outer edge of the base 1. The protective plate 12 is arranged in a circle along the circumferential direction of the base 1. A cover plate 13 is installed at the upper opening of the protective plate 12. The protective plate 12 is provided with an air outlet. The air outlet is aligned with the cooling fan 4. The air outlet is arranged at the rear side of the base. The cooling fan cools the heat of the heat exchanger through air cooling.

[0036] The cover plate 13 is detachably connected to the protective plate 12 through a buckle 14.

[0037] The integrated phase change immersion liquid cooling device of the utility model solves the problems that the heat dissipation systems of computing servers and workstations have high energy consumption, the computing power of workstations is improved, the system thermal power consumption increases sharply, and the traditional air cooling or cold plate liquid cooling heat dissipation faces severe challenges.

[0038] The integrated phase change immersion liquid cooling device of the utility model integrally installs the receiving box, the heat exchanger, and the cooling fan on the base, which requires a small space, occupies a small area, and is convenient for layout and movement.

[0039] The integrated phase change immersion liquid cooling device of the utility model is composed of a chassis through a base, a protective plate and a cover plate, and a container box is used as an inner tank. A condenser, an exhaust valve, a liquid level gauge and a pressure regulating valve are installed in the container box. The heat exchanger is connected to the condenser through a delivery pipeline. The delivery pipeline is connected to a delivery pump 32.

[0040] In this embodiment, the insulating refrigerant is selected from electronic fluorinated liquid, mineral oil or other insulating fluid media. The insulating refrigerant is filled in a container inside the chassis. The container is not completely filled, and a space of 10 to 50 cm is left on the top. After the surfaces of electronic components such as boards and power supplies are treated with "three protections", they are immersed in the insulating refrigerant in the container. The heat generated by the electronic components is transferred to the insulating refrigerant. After absorbing heat, the insulating refrigerant undergoes a phase change and boils, and the liquid working medium inside the insulating refrigerant is transformed into small bubbles. The bubbles rise to the vapor-liquid surface under the action of buoyancy, and burst at the vapor-liquid surface. The steam diffuses to the condenser and condenses on the outside of the condensing coil, transferring the heat to the condenser. The condenser transfers the heat to the internal coolant (such as water), and the coolant carries the heat to the heat exchanger, and the heat is transferred to the atmospheric environment through the convection heat exchange of the air flow between the heat exchanger and the air blown by the cooling fan.

[0041] In this embodiment, the delivery pump, heat exchanger, delivery pipeline and cooling fan are used as the primary heat exchange system. The storage box and condensing coil are used as the secondary heat exchange system. Integrating the primary heat exchange system and the secondary heat exchange system into one device can effectively reduce the system volume and facilitate installation and transportation.

[0042] The specific implementation steps of the integrated phase change immersion liquid cooling device of the utility model are as follows:

[0043] a. Install the containing box inside the chassis and weld them into one piece.

[0044] b. The condensing coil is installed on the upper part of the containing box.

[0045] c. Connect the heat exchanger to the condensing coil, pump, etc.

[0046] d. Assemble the testing components in the container, such as pressure gauge, exhaust valve, safety valve, liquid level gauge, sealing strip, etc.

[0047] e. Install power supply lines;

[0048] f. Install motherboards / servers and other electronic components.

[0049] g. Inject the insulating refrigerant into the container.

[0050] h. Inject coolant into the heat exchanger.

[0051] The integrated phase change immersion liquid cooling device of the present utility model transfers heat by means of immersion phase change heat transfer. Compared with air cooling or cold plate liquid cooling, the heat dissipation efficiency can be improved by 1 to 2 orders of magnitude, which can effectively improve the heat dissipation performance of edge computing servers, workstations and small data rooms, reduce the heat dissipation energy consumption of workstations, and achieve the purpose of efficient heat dissipation, energy conservation and emission reduction. At the same time, the integrated design can reduce the equipment installation space and facilitate the layout and movement in a limited space.

[0052] The above description is only the preferred embodiment of the present application and the explanation of the applied technical principle. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the technical solution formed by mutually replacing the above features with the technical features (but not limited to) disclosed in the present application that have similar functions.

Claims

1. An integrated phase change immersion liquid cooling device, characterized in that, Comprising: A base on which a containing box is installed, and an insulating refrigerant for cooling electronic devices is filled in the containing box; A condensing pipe for containing a coolant, which is arranged at the upper part inside the containing box; A heat exchanger installed outside the containing box, and the heat exchanger is connected to the condensing pipe through a conveying pipeline; A cooling fan installed on the base, and the cooling fan is aligned with the heat exchanger.

2. The integrated phase change immersion liquid cooling device according to claim 1, wherein The base is a mobile base.

3. The integrated phase change immersion liquid cooling device according to claim 1, characterized in that, A protective plate is formed by turning up the outer edge of the base. The protective plate is arranged in a circle along the circumferential direction of the base. A cover plate is installed at the upper opening of the protective plate. The protective plate is provided with an air outlet, and the air outlet is aligned with the cooling fan.

4. The integrated phase change immersion liquid cooling device according to claim 3, characterized in that, The cover plate is detachably connected to the protective plate through a buckle.

5. The integrated phase change immersion liquid cooling device according to claim 1, wherein, The condensing pipe is a condensing coil.

6. The integrated phase change immersion liquid cooling device according to claim 5, wherein The condensing coil is in an S shape, a concentric rectangle, a concentric square, or a concentric circle.

7. The integrated phase change immersion liquid cooling device according to claim 1, wherein The heat exchanger is a tube-fin heat exchanger or a plate-fin heat exchanger.