Solar silicon wafer laser sintering equipment
Through the improved loading and unloading mechanism and guide mechanism, the problem of incoherence of loading and unloading in solar silicon wafer laser sintering equipment is solved, and the precise guidance and assembly line supplement of silicon wafers are achieved, and the production efficiency and equipment utilization are improved.
Patent Information
- Application Number
- CN202422312474.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-21
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-21
AI Technical Summary
There is inconsistency in the loading and unloading process of existing solar silicon wafer laser sintering equipment, resulting in product waiting out of stock and silicon wafer damage.
A laser sintering equipment including a loading and unloading machine, a conveyor belt, a loading and unloading mechanism, a storage box and a guide mechanism is designed. Through the cooperation of the drive mechanism, a transmission mechanism and a guide mechanism, the precise guidance of the silicon wafer and the assembly line are realized to prevent damage to the silicon wafer.
Timely replenishment of silicon wafers is achieved, production waiting and damage is avoided, and production efficiency and equipment utilization are improved.
Smart Images

Figure CN223142401U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laser sintering equipment, in particular to a laser sintering equipment for solar wafers. Background Art
[0002] This equipment is mainly used for the laser secondary sintering process of Topcon solar wafers to improve the conversion rate of solar energy. This whole machine is mainly composed of a loading and unloading machine and a processing host in series combination. The host is made up of one forward and one reverse unit. During the loading and unloading process, general sintering equipment is prone to insufficient coherence in loading and unloading, not forming an assembly line form, being unable to replenish products in time, resulting in products having to wait for out-of-stock, and silicon wafers being easily damaged during loading and unloading during transmission, thus leading to the situation where the production of silicon wafers cannot be maximized and the silicon wafers are easily damaged. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a laser sintering equipment for solar wafers to solve the problems raised in the above background art.
[0004] To solve the above technical problems, the technical solution adopted by the utility model is:
[0005] A laser sintering equipment for solar wafers, including a loading and unloading machine, on one side of the loading and unloading machine is provided with a sintering machine, inside the loading and unloading machine is installed a first conveyor belt, on one side of the first conveyor belt is provided a loading and unloading mechanism, on one side of the loading and unloading mechanism is provided a wafer storage box, the loading and unloading mechanism is arranged on both sides of the wafer storage box, and on one side of the loading and unloading mechanism is provided a second conveyor belt.
[0006] The further improvement of the technical solution of the utility model lies in: the loading and unloading mechanism includes a driving mechanism, at the front end of the driving mechanism is installed a fixed column, on both sides of the driving mechanism are fixedly connected with support plates, on the surface of the support plates is installed a transmission mechanism, on the surface of the transmission mechanism is drivingly connected with a horizontal plate, and on both sides of the horizontal plate are installed guiding mechanisms. By driving the driving mechanism, the transmission mechanism is driven to drive, thereby driving the horizontal plate to move, and the silicon wafers are guided and pushed by the guiding mechanisms.
[0007] The further improvement of the technical solution of the utility model lies in: the driving mechanism includes a movable plate, the movable plate is installed inside the loading and unloading machine, on the surface of the movable plate is provided with a chute, on one side of the movable plate is fixedly connected with a fixed plate, and on the surface of the fixed plate is installed a cylinder. The piston rod of the cylinder in the driving mechanism drives a push frame to push on the movable plate.
[0008] A further improvement of the technical solution of the utility model is that: the output end of the cylinder is threadedly connected to a push frame, the bottom of the push frame is fixedly connected to a slider, and the push frame is limitedly moved in a slide groove on the movable plate through the slider.
[0009] A further improvement of the technical solution of the utility model is that: the transmission mechanism includes a fixed pulley shaft one, the fixed pulley shaft one is rotatably connected to the surface of the support plate, the surface of the fixed pulley shaft one is transmission-connected with a conveyor belt, the conveyor belt is connected end to end, and sequentially passes around the fixed pulley shaft one, the fixed pulley shaft two, the fixed pulley one, the fixed pulley two and the top surface of the horizontal plate and goes back to the fixed pulley shaft one, when the cylinder moves the piston, it drives the transmission mechanism to transmit, and then drives the pushing frame to transmit, and then drives the fixed pulley one rotatably connected to both sides of the pushing frame to move, and then drives the conveyor belt to transmit.
[0010] A further improvement of the technical solution of the utility model lies in that: the guiding mechanism includes a connecting plate, the connecting plate is fixedly connected to both sides of the driving mechanism, a stepping motor is installed on the surface of the connecting plate, the output end of the stepping motor is fixedly connected to a rotating shaft, a turntable is installed at both ends of the rotating shaft, a toggle column is fixedly connected to the surface of the turntable, and the stepping motor is controlled by a controller (not shown in the figure) to rotate intermittently, thereby driving the turntable on the rotating shaft to rotate intermittently, thereby driving the toggle column to rotate intermittently, thereby toggling the paddle.
[0011] A further improvement of the technical solution of the utility model is that a paddle is provided on one side of the toggle column, one end of the paddle is fixedly connected to a guide bar, limiting columns are provided at the bottom of both sides of the guide bar, and the guide bar is toggled, the guide bar is movably connected to the two sides of the horizontal plate, and is connected in parallel through connecting columns, and the limiting columns are located below the guide bar and have a certain distance from the guide bar.
[0012] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0013] 1. The utility model provides a solar silicon wafer laser sintering device. First, the transmission cylinder extends its piston rod to drive the fixed pulley one and the fixed pulley two in the transmission mechanism to drive the conveyor belt for transmission. Then, it enters the storage box through the conveyor belt to pick up wafers. Subsequently, the piston rod of the cylinder retracts, sliding the wafers onto the second conveyor belt. Repeat this operation until all the wafers in the fully loaded storage box are picked up. The feeding process is opposite to the loading process. The first conveyor belt sends the wafers to the conveyor belt in the transmission mechanism. The fixed pulley one and the fixed pulley two enter the storage box under the drive of the cylinder, sliding the wafers into the slots in the storage box. For the unloading of the empty storage box, the first wafer is placed in the bottom slot. After placing the first slot, repeat this operation until all the slots in the empty storage box are filled. Thus, it can achieve picking and placing products into and out of the storage bin, and can also take products from the storage bin to the production line, timely replenish the products on the production line, ensure that the line does not wait and is not out of stock, and achieve the maximum production of the device.
[0014] 2. The utility model provides a solar silicon wafer laser sintering device. It is connected in parallel through a connecting column. The limiting column is located below the guiding strip and has a certain distance from the guiding strip, which can limit the guiding strip without delaying its movement. The overall installation of the guiding strip is inclined. Therefore, when the guiding strip is toggled and lifted, the shape presented is trumpet-shaped. When the device is for loading, the trumpet-shaped opening faces the storage box. On the contrary, when the device is used for unloading, the trumpet-shaped opening faces the conveyor belt, which corrects and maintains the direction of the wafers just entering the loading and unloading device, making the guiding and positioning accurate and effectively preventing wafer damage. Brief Description of the Drawings
[0015] Figure 1 It is a structural schematic diagram of the present utility model;
[0016] Figure 2 It is a structural schematic diagram of the drive mechanism of the present utility model;
[0017] Figure 3 It is a structural schematic diagram of the guiding mechanism of the present utility model;
[0018] Figure 4 It is a structural schematic diagram of the loading and unloading mechanism of the present utility model;
[0019] Figure 5 It is a structural schematic diagram of the connection between the loading and unloading mechanism and the storage box in the present utility model.
[0020] In the figure: 1. Loading and unloading machine; 2. Sintering machine; 3. First conveyor belt; 4. Loading and unloading mechanism; 40. Driving mechanism; 401. Movable plate; 402. Chute; 403. Fixed plate; 404. Cylinder; 405. Pushing frame; 406. Slide block; 41. Support plate; 42. Horizontal plate; 43. Fixed column; 44. Guiding mechanism; 440. Connecting plate; 441. Stepper motor; 442. Turntable; 443. Rotating shaft; 444. Poking column; 445. Poking piece; 446. Guiding bar; 447. Limit column; 45. Transmission mechanism; 450. First fixed pulley shaft; 451. Second fixed pulley shaft; 452. Conveyor belt; 453. First fixed pulley; 454. Second fixed pulley; 5. Wafer storage box; 6. Second conveyor belt. Detailed implementation mode
[0021] The following further describes the present utility model in detail with reference to embodiments:
[0022] Embodiment 1
[0023] As Figure 1 - Figure 5 shown, the present utility model provides a laser sintering device for solar wafers, including a loading and unloading machine 1, a sintering machine 2 is arranged on one side of the loading and unloading machine 1, a first conveyor belt 3 is installed inside the loading and unloading machine 1, a loading and unloading mechanism 4 is arranged on one side of the first conveyor belt 3, a wafer storage box 5 is arranged on one side of the loading and unloading mechanism 4, the loading and unloading mechanism 4 is arranged on both sides of the wafer storage box 5, and a second conveyor belt 6 is arranged on one side of the loading and unloading mechanism 4;
[0024] Specifically, loading and unloading are performed through the loading and unloading mechanism 4 in the loading and unloading machine 1, and wafers are transported through the first conveyor belt 3 and the second conveyor belt 6, and then transported into the sintering machine 2 for sintering treatment.
[0025] Embodiment 2
[0026] As Figure 1 - Figure 5 shown, on the basis of Embodiment 1, the present utility model provides a technical solution: Preferably, the loading and unloading mechanism 4 includes a driving mechanism 40, a fixed column 43 is installed at the front end of the driving mechanism 40, support plates 41 are fixedly connected to both sides of the driving mechanism 40, a transmission mechanism 45 is installed on the surface of the support plates 41, a horizontal plate 42 is drivingly connected to the surface of the transmission mechanism 45, guiding mechanisms 44 are installed on both sides of the horizontal plate 42, the driving mechanism 40 includes a movable plate 401, the movable plate 401 is installed inside the loading and unloading machine 1, a chute 402 is opened on the surface of the movable plate 401, a fixed plate 403 is fixedly connected to one side of the movable plate 401, a cylinder 404 is installed on the surface of the fixed plate 403, a pushing frame 405 is threadedly connected to the output end of the cylinder 404, and a slide block 406 is fixedly connected to the bottom of the pushing frame 405;
[0027] Specifically, the driving mechanism 40 is used to push and drive, which in turn drives the transmission mechanism 45 to transmit, thereby driving the horizontal plate 42 to move. A pulley (not shown in the figure) is provided at the front end of the horizontal plate 42 to assist the transmission belt 452 in transmission. The components in the transmission mechanism 45 are supported by the support plate 41, and the guide mechanism 44 is supported by the fixed column 43. The silicon wafer is guided and pushed by the guide mechanism 44. The piston rod of the cylinder 404 in the driving mechanism 40 drives the push frame 405 to push on the movable plate 401, and the push frame 405 is limitedly moved in the slide groove 402 on the movable plate 401 through the slider 406.
[0028] Example 3
[0029] like Figure 1 - Figure 5 As shown, on the basis of embodiment 1, the utility model provides a technical solution: preferably, the transmission mechanism 45 includes a fixed pulley shaft 450, the fixed pulley shaft 450 is rotatably connected to the surface of the support plate 41, and the surface of the fixed pulley shaft 450 is connected to the conveyor belt 452, the conveyor belt 452 is connected end to end, and sequentially passes around the fixed pulley shaft 450, the fixed pulley shaft 451, the fixed pulley 1 453, the fixed pulley 2 454 and the top surface of the horizontal plate 42 and goes back to the fixed pulley shaft 450, the guide The mechanism 44 includes a connecting plate 440, which is fixedly connected to both sides of the driving mechanism 40. A stepper motor 441 is installed on the surface of the connecting plate 440. A rotating shaft 443 is fixedly connected to the output end of the stepper motor 441. A rotating disk 442 is installed at both ends of the rotating shaft 443. A toggle column 444 is fixedly connected to the surface of the rotating disk 442. A paddle 445 is arranged on one side of the toggle column 444. A guide bar 446 is fixedly connected to one end of the paddle 445. Limiting columns 447 are arranged at the bottom of both sides of the guide bar 446.
[0030] Specifically, when the piston of the air cylinder 404 moves, it drives the transmission mechanism 45 to transmit power. Subsequently, it drives the push frame 405 to transmit power, and then drives the fixed pulley 453 on both sides of the push frame 405 to move. Then, it drives the conveyor belt 452 to transmit power. The conveyor belt 452 transmits power on the fixed pulley 454, the fixed pulley shaft 450, and the fixed pulley shaft 451, so that the wafers can be taken from the wafer storage box 5. The controller (not shown in the figure) controls the stepping motor 441 to rotate intermittently, which drives the turntable 442 on the rotating shaft 443 to rotate intermittently, and then drives the dialing column 444 to rotate intermittently, thereby dialing the wafer pusher 445. The wafer pusher 445 is a metal elastic sheet, and then drives the guide bar 446 to be dialed. The guide bar 446 is movably connected to both sides of the horizontal plate 42 and is connected in parallel through a connecting column. The limit post 447 is located below the guide bar 446 and has a certain distance from the guide bar 446, which can limit the guide bar 446 without delaying its movement. The overall installation of the guide bar 446 is inclined. Therefore, when the guide bar 446 is dialed and lifted, the shape presented is a horn shape.
[0031] Next, the working principle of the solar wafer laser sintering equipment will be specifically described.
[0032] As Figure 1 - Figure 5 shown, during the specific feeding process, the transmission cylinder 404 first extends the piston rod to drive the fixed pulley 453 and the fixed pulley 454 in the transmission mechanism 45 to drive the conveyor belt 452 to transmit power. Then, the conveyor belt 452 enters the wafer storage box 5 to pick up wafers. Then, the piston rod of the air cylinder 404 retracts, and the wafers are slid onto the second conveyor belt 6. Repeat this operation until all the wafers in the full-load storage cassette are taken out. The discharging process is the opposite of the feeding process. The first conveyor belt 3 sends the wafers onto the conveyor belt 452 in the transmission mechanism 45. The fixed pulley shaft 450, the fixed pulley shaft 451, the fixed pulley 453, and the fixed pulley 454 enter the wafer storage box 5 under the drive of the air cylinder 404, and the wafers are slid into the slots in the wafer storage box 5. For the discharging of the empty wafer storage box 5, the first wafer is placed in the bottom slot. After placing the first slot, repeat this operation until all the slots in the empty wafer storage box 5 are filled, and the guide bar 446 is dialed to present a horn-shaped opening. When the device is used for feeding, the horn-shaped opening faces the wafer storage box 5. On the contrary, when the device is used for discharging, the horn-shaped opening faces the conveyor belt, so as to correct and maintain the direction of the wafers just entering the feeding and discharging devices.
[0033] The above has generally described the present utility model in detail. However, based on the present utility model, some modifications or improvements can be made thereto, which are obvious to those of ordinary skill in the art. Therefore, modifications or improvements that do not depart from the spirit and idea of the present utility model are within the protection scope of the present utility model.
Claims
1. A solar silicon wafer laser sintering device, including a loading and unloading machine (1), characterized in that: A sintering machine (2) is arranged on one side of the loading and unloading machine (1), a conveyor belt 1 (3) is installed on one side of the loading and unloading machine (1), a conveyor belt 2 (6) is arranged inside the loading and unloading machine (1) and located on one side of the sintering machine (2), a film storage box (5) is arranged inside the loading and unloading machine (1), and a loading and unloading mechanism (4) is arranged inside the loading and unloading machine (1); The loading and unloading mechanism (4) comprises a driving mechanism (40), a fixing column (43) is installed at the front end of the driving mechanism (40), support plates (41) are fixedly connected on both sides of the driving mechanism (40), a transmission mechanism (45) is installed on the surface of the support plate (41), the surface of the transmission mechanism (45) is transmission-connected to a horizontal plate (42), and guide mechanisms (44) are installed on both sides of the horizontal plate (42).
2. The solar silicon wafer laser sintering device according to claim 1, characterized in that: The driving mechanism (40) comprises a movable plate (401), the movable plate (401) is installed inside the loading and unloading machine (1), a sliding groove (402) is provided on the surface of the movable plate (401), a fixed plate (403) is fixedly connected to one side of the movable plate (401), and a cylinder (404) is installed on the surface of the fixed plate (403).
3. The solar silicon wafer laser sintering device according to claim 2, characterized in that: The output end of the cylinder (404) is threadedly connected to a push frame (405), and the bottom of the push frame (405) is fixedly connected to a slider (406).
4. A solar wafer laser sintering device according to claim 1, wherein: Loading and unloading mechanisms (4) are respectively arranged inside the loading and unloading machine (1) and on both sides of the film storage box (5).
5. A solar silicon wafer laser sintering device according to claim 1, characterized in that: The transmission mechanism (45) comprises a fixed pulley shaft (450), wherein the fixed pulley shaft (450) is rotatably connected to the surface of the support plate (41), and the surface of the fixed pulley shaft (450) is transmission-connected to a conveyor belt (452).
6. The solar wafer laser sintering equipment according to claim 5, wherein: The conveyor belt (452) is connected end to end and sequentially passes around the fixed pulley shaft 1 (450), the fixed pulley shaft 2 (451), the fixed pulley 1 (453), the fixed pulley 2 (454) and the top surface of the horizontal plate (42) and then returns to the fixed pulley shaft 1 (450).
7. A solar wafer laser sintering device according to claim 1, characterized in that: The guide mechanism (44) comprises a connection plate (440), a stepper motor (441) is mounted on the surface of the connection plate (440), an output end of the stepper motor (441) is fixedly connected to a rotating shaft (443), and rotating disks (442) are mounted at both ends of the rotating shaft (443).
8. A solar silicon wafer laser sintering device according to claim 7, characterized in that: A toggle post (444) is fixedly connected to the surface of the rotating disk (442).
9. A solar silicon wafer laser sintering device according to claim 7, characterized in that: The connecting plate (440) is fixedly connected to both sides of the driving mechanism (40).
10. A solar wafer laser sintering device according to claim 8, characterized in that: A paddle (445) is provided on one side of the paddle post (444), one end of the paddle (445) is fixedly connected to a guide bar (446), and limiting posts (447) are provided at the bottoms of both sides of the guide bar (446).