Pill food forming device based on particle size adjustment

Abstract

The utility model relates to the technical field of food processing, and discloses a pellet food forming device based on particle size adjustment, which comprises a base, a support arranged at the top end of the base, a material storage barrel arranged at the top end of the support, a connecting plate rotatably arranged in the material storage barrel, and at least four groups of pellet outlet holes with different hole diameters formed in the connecting plate, a material shielding frame for controlling discharging is arranged in the material storage barrel and located at the bottom end of the connecting plate. A second motor drives a worm to be meshed with a worm gear, a second connecting rod is driven to rotate, then a connecting plate rotates under the constraint of an annular rail, one of four sets of shot outlet holes with different hole diameters is aligned with a material passing opening, and flexible adjustment of the particle sizes of the shots is achieved. And the condition of extrusion failure during subsequent extrusion forming can be prevented, and the production stability is guaranteed. The effect not only meets different production requirements for adjusting the particle size of the pills, but also ensures the smooth proceeding of the production process, and the production performance of the device is jointly improved due to the mutual association of the two.

Description

Technical Field

[0001] The utility model relates to the technical field of food processing, in particular to a forming device for spherical foods based on particle size adjustment. Background Technique

[0002] In the food processing industry, spherical foods are a popular product, and their market demand is increasing day by day. As a key device for producing such foods, the performance and efficiency of the forming device for spherical foods directly affect the product quality and production cost.

[0003] For example, a forming device for spherical foods disclosed in Chinese Patent Publication No. CN220630896U. In the existing device, a scraping mechanism is arranged on the spiral blade shaft for extruding meat stuffing. The scraping strip in the scraping mechanism can fit the inner wall of the material bin under the elastic force of the spring, and the scraping mechanism rotates synchronously with the spiral blade shaft, so that the meat stuffing attached to the inner wall of the material bin can be scraped off and extruded together to prevent waste. However, there are still many problems to be solved urgently in the actual application of the existing device. On the one hand, the existing device lacks flexibility in adjusting the particle size of spherical foods. The device can only produce spherical foods with a fixed particle size, and it is difficult to meet the market demand for diversified product specifications. When spherical foods with different particle sizes need to be produced, the whole set of molds needs to be replaced or complex equipment adjustments need to be carried out, which not only increases the production cost but also reduces the production efficiency. On the other hand, in the production process of the existing device, the blanking control of the balls is not accurate enough. Lack of an effective auxiliary blanking mechanism, which is easy to cause the balls to stick and deform, affecting the appearance and quality of the product. Even if a cutting knife is additionally equipped, after long-term use, food residues are easily attached to the surface of the cutting knife. If not cleaned in time, it will affect the cutting effect of the cutting knife and further reduce the product quality. Summary of the Utility Model

[0004] To solve at least one technical problem in the background technique, the purpose of the utility model is to provide a forming device for spherical foods based on particle size adjustment, which can flexibly adjust the particle size of spherical foods, and has efficient auxiliary blanking and cleaning and maintenance functions, improving the production efficiency of spherical foods, ensuring product quality and meeting market demand.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: A forming device for spherical foods based on particle size adjustment, including a base, a support is arranged at the top end of the base, a storage bucket is arranged at the top end of the support, a connecting plate is rotatably arranged in the storage bucket, at least four groups of ball outlet holes with different apertures are opened in the connecting plate, and a material blocking frame for controlling the discharge is arranged in the storage bucket, and the material blocking frame is located at the bottom end of the connecting plate.

[0006] Preferably, an annular rail is fixed outside the connecting plate, and a track for the annular rail to rotate is opened in the storage bucket.

[0007] Preferably, a connecting frame is arranged in the material shielding frame, a second motor is fixed outside the connecting frame, a worm is drivingly connected to an output shaft of the second motor, a second connecting rod is rotatably connected to a top of the material shielding frame, and a worm gear meshing with the worm is fixed outside the second connecting rod.

[0008] Preferably, the second connecting rod penetrates through the material shielding frame and is fixedly connected to a bottom end of the connecting plate.

[0009] Preferably, a material passing port for the balls formed in the ball outlet holes to pass through is formed beside the material shielding frame.

[0010] Preferably, an auxiliary blanking assembly is arranged beside the material shielding frame. The auxiliary blanking assembly includes a sliding groove formed in the material shielding frame, and a cutting knife is slidably arranged in the sliding groove.

[0011] Preferably, the auxiliary blanking assembly includes a support seat fixed beside the storage barrel, an electric telescopic rod is fixed in the support seat, and an output end of the electric telescopic rod is fixedly connected to the cutting knife.

[0012] Preferably, a cleaning roller for removing food residues attached to a surface of the cutting knife is arranged in the storage barrel.

[0013] Preferably, a cover plate is rotatably connected to a top end of the storage barrel, and a discharge pipe is further communicated beside the storage barrel.

[0014] Preferably, a first motor is fixed to a top end of the storage barrel, a first connecting rod is arranged on an output shaft of the first motor, a stirring blade and an extrusion screw shaft are fixed outside the first connecting rod, and the extrusion screw shaft is located at a bottom end of the stirring blade.

[0015] Compared with the prior art, the present utility model provides a ball-shaped food forming device based on particle size adjustment, and has the following beneficial effects:

[0016] 1. For the ball-shaped food forming device based on particle size adjustment, the second motor drives the worm to mesh with the worm gear, drives the second connecting rod to rotate, and further makes the connecting plate rotate under the constraint of the annular rail, so that one of the four groups of ball outlet holes with different apertures is aligned with the material passing port, realizing flexible adjustment of the particle size of the balls. And through the meshing of the worm and the worm gear, it can prevent the extrusion failure during subsequent extrusion molding, ensuring the stability of production. This effect not only meets the adjustment of the particle size of the balls for different production requirements, but also ensures the smooth progress of the production process. The two are interrelated and jointly improve the production performance of the device;

[0017] 2. During the production process of the pill - type food forming device based on particle size adjustment, the rotation of the stirring blade and the extrusion screw shaft causes the raw materials to be extruded and formed from the pill - discharging holes. The cutting knife slides in the chute to cut off the formed pill - type products. When the cutting knife retracts, it contacts the cleaning roller, and the cleaning roller can remove the food residues attached to the surface of the cutting knife, ensuring the continuous production of pills. After the production is completed, the inside of the storage barrel can be cleaned to meet the cleaning requirements when producing different types of pills in subsequent production. This effect not only ensures the continuity of pill production but also extends the service life of the device through efficient cleaning and maintenance. Brief Description of the Drawings

[0018] Figure 1 Schematic diagram of the three - dimensional structure of the pill - type food forming device based on particle size adjustment of the present utility model Figure 1 ;

[0019] Figure 2 Schematic diagram of the three - dimensional structure of the pill - type food forming device based on particle size adjustment of the present utility model Figure 2 ;

[0020] Figure 3 Schematic diagram of the internal structure of the storage barrel in the pill - type food forming device based on particle size adjustment of the present utility model;

[0021] Figure 4 Schematic diagram of the partial disassembled structure of the pill - type food forming device based on particle size adjustment of the present utility model Figure 1 ;

[0022] Figure 5 Schematic diagram of the partial disassembled structure of the pill - type food forming device based on particle size adjustment of the present utility model Figure 2 ;

[0023] Figure 6 Schematic diagram of the disassembled structure of the auxiliary feeding component in the pill - type food forming device based on particle size adjustment of the present utility model.

[0024] In the figure: 1. Base; 11. Bracket; 2. Storage barrel; 21. Cover plate; 22. Discharge pipe; 31. First motor; 32. First connecting rod; 33. Stirring blade; 34. Extrusion screw shaft; 41. Connecting plate; 42. Ring rail; 43. Pill - discharging hole; 44. Material - covering frame; 45. Feeding port; 461. Connecting frame; 462. Second motor; 463. Worm; 464. Second connecting rod; 465. Worm gear; 47. Auxiliary feeding component; 471. Chute; 472. Cutting knife; 473. Support seat; 474. Electric telescopic rod; 475. Cleaning roller. Detailed Embodiments

[0025] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0026] Example 1: Please refer to Figures 1-6 The utility model provides a technical solution: a ball food forming device based on particle size adjustment, comprising a base 1, a bracket 11 is arranged at the top of the base 1, a material storage barrel 2 is arranged at the top of the bracket 11, a connecting plate 41 is rotatably arranged in the material storage barrel 2, four groups of pill outlet holes 43 with different apertures are opened in the connecting plate 41, and a material shielding frame 44 for controlling the material discharge is arranged in the material storage barrel 2, and the material shielding frame 44 is located at the bottom of the connecting plate 41. By setting four groups of pill outlet holes 43 with different apertures, the device can flexibly adjust the particle size of the produced ball food according to actual production needs, meet diversified production requirements, and improve the applicability and flexibility of the device.

[0027] Furthermore, a ring rail 42 is fixed to the outside of the connecting plate 41, and a track for the ring rail 42 to rotate is provided in the storage barrel 2. The coordinated arrangement of the ring rail 42 and the track provides a stable and smooth support structure for the rotation of the connecting plate 41, ensuring that the connecting plate 41 will not shake or jam during the rotation process, thereby ensuring the stability and reliability of the device operation.

[0028] Furthermore, a connecting frame 461 is provided in the material shielding frame 44, a second motor 462 is fixed outside the connecting frame 461, a worm 463 is drivingly connected to the output shaft of the second motor 462, a second connecting rod 464 is rotatably connected to the top of the material shielding frame 44, and a worm wheel 465 meshing with the worm 463 is fixed outside the second connecting rod 464. The transmission structure of the second motor 462, the worm 463 and the worm wheel 465 is used to control the rotation of the connecting plate 41, so that the operator can conveniently and accurately adjust the position of the pill outlet hole 43, thereby improving the convenience of operation and the adjustment accuracy of the device.

[0029] Furthermore, the second connecting rod 464 passes through the material shielding frame 44 and is fixedly connected to the bottom end of the connecting plate 41. The fixed connection between the second connecting rod 464 and the connecting plate 41 ensures that the power can be stably and effectively transmitted to the connecting plate 41, so that the connecting plate 41 can rotate according to the set requirements, further ensuring the stability and reliability of the operation of the device.

[0030] Furthermore, a feeding port 45 is provided on the side of the material shielding frame 44 for the balls formed in the ball outlet hole 43 to pass through. The setting of the feeding port 45 provides a reasonable discharge channel for the formed balls, so that the balls can be smoothly discharged from the ball outlet hole 43 and enter the subsequent collection or processing link, ensuring the continuity and smoothness of the production process.

[0031] Further, an auxiliary blanking assembly 47 is provided beside the material shielding frame 44. The auxiliary blanking assembly 47 includes a chute 471 opened in the material shielding frame 44, and a cutter 472 is slidably arranged in the chute 471. The cutter 472 can timely cut the formed meatballs, avoiding the influence of meatball adhesion on product quality and production efficiency. At the same time, the sliding arrangement of the cutter 472 in the chute 471 ensures the stability and accuracy of the movement of the cutter 472.

[0032] Further, the auxiliary blanking assembly 47 includes a support base 473 fixed beside the storage barrel 2. An electric telescopic rod 474 is fixed inside the support base 473, and the output end of the electric telescopic rod 474 is fixedly connected to the cutter 472. The stroke of the electric telescopic rod 474 can be adjusted so that the cutter 472 can reciprocate at a preset speed and stroke, further improving the efficiency and stability of auxiliary blanking.

[0033] Further, a cleaning roller 475 for removing food residues attached to the surface of the cutter 472 is arranged in the storage barrel 2. The arrangement of the cleaning roller 475 can timely remove the food residues attached to the surface of the cutter 472, preventing the accumulation of residues from affecting the cutting effect and service life of the cutter 472, and ensuring the continuity of meatball production and product quality.

[0034] Embodiment 2: Please refer to Figure 1 and Figure 3 , and in combination with Embodiment 1, it is further obtained that a cover plate 21 is rotatably connected to the top end of the storage barrel 2, and a discharge pipe 22 is also communicated beside the storage barrel 2. The setting of the cover plate 21 facilitates the operator to add raw materials into the storage barrel 2. At the same time, the discharge pipe 22 can be used to discharge the waste materials or cleaning liquid in the storage barrel 2 after production, facilitating the maintenance and cleaning work of the device.

[0035] Further, a first motor 31 is fixed to the top end of the storage barrel 2. A first connecting rod 32 is arranged on the output shaft of the first motor 31. A stirring blade 33 and an extrusion spiral shaft 34 are fixed outside the first connecting rod 32, and the extrusion spiral shaft 34 is located at the bottom end of the stirring blade 33. The first motor 31 drives the first connecting rod 32 to rotate, driving the stirring blade 33 and the extrusion spiral shaft 34 to work. The stirring blade 33 can fully stir the raw materials to make the raw materials evenly mixed, and the extrusion spiral shaft 34 can extrude and form the raw materials and transport them to the pill holes 43, ensuring the smooth progress of meatball production and the consistency of product quality.

[0036] In the actual operation process, first, carry out the preparatory work. Open the cover plate 21, put the raw materials to be processed into the storage barrel 2, and at the same time place the storage container at the bottom of the support 11. Then, adjust the size of the pills according to the production requirements. Turn on the second motor 462 to drive the worm 463 to rotate, drive the meshing worm wheel 465 to rotate, and then make the second connecting rod 464 rotate. The rotation of the second connecting rod 464 will drive the connecting plate 41 to rotate. Under the constraint of the annular rail 42, the annular rail 42 rotates in the track, so that one of the four sets of pill outlet holes 43 with different apertures is aligned with the material passing port 45 beside the material shielding frame 44. After adjusting to the required aperture, turn off the second motor 462, and utilize the meshing characteristics of the worm 463 and the worm wheel 465 to prevent the extrusion failure during the subsequent extrusion molding.

[0037] After the adjustment is completed, turn on the first motor 31 at the top of the storage barrel 2 to make the first connecting rod 32 rotate, drive the stirring blade 33 and the extrusion screw shaft 34 to rotate. The stirring blade 33 stirs the raw materials in the storage barrel 2, and the extrusion screw shaft 34 extrudes the raw materials. The raw materials are extruded and formed from the pill outlet hole 43. After extrusion, operate the electric telescopic rod 474 to make the cutting knife 472 slide in the chute 471 to cut off the formed pill products, and the cut pills fall into the storage container. When the cutting knife 472 retracts, it will contact the cleaning roller 475, and the cleaning roller 475 can remove the food residues attached to the surface of the cutting knife 472 to ensure the continuous production of pills.

[0038] After the production is completed, if different types of pills need to be produced, the discharge pipe 22 can be opened, and the cleaning solution can be injected from the top of the storage barrel 2 to clean the inside of the storage barrel 2. The waste generated during cleaning is discharged from the discharge pipe 22. In subsequent production, by adjusting the relative positions of the pill outlet holes 43 with different apertures in the connecting plate 41 and the material passing port 45, the particle size of the produced pills can be adjusted.

[0039] The above embodiments only represent one or several implementation manners of the present utility model, and the description is relatively specific and detailed, but it cannot be understood as a limitation to the scope of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the appended claims.

Claims

1. A pill-shaped food forming device based on particle size adjustment, comprising a base (1), a bracket (11) is arranged at the top of the base (1), and a storage barrel (2) is arranged at the top of the bracket (11), characterized in that: A connecting plate (41) is rotatably arranged in the material storage barrel (2), and at least four groups of pill outlet holes (43) with different apertures are provided in the connecting plate (41). A material shielding frame (44) for controlling the discharge of the material is provided in the material storage barrel (2), and the material shielding frame (44) is located at the bottom end of the connecting plate (41).

2. The pill-like food forming device based on particle size adjustment according to claim 1, wherein: An annular rail (42) is fixed outside the connecting plate (41), and a track for the annular rail (42) to rotate is provided in the material storage barrel (2).

3. The pill-like food forming device based on particle size adjustment according to claim 1, characterized in that: A connecting frame (461) is provided in the material shielding frame (44), a second motor (462) is fixed outside the connecting frame (461), a worm (463) is drivingly connected to the output shaft of the second motor (462), a second connecting rod (464) is rotatably connected to the top of the material shielding frame (44), and a worm wheel (465) meshing with the worm (463) is fixed outside the second connecting rod (464).

4. The pill-shaped food forming device based on particle size adjustment according to claim 3, wherein: The second connecting rod (464) passes through the material shielding frame (44) and is fixedly connected to the bottom end of the connecting plate (41).

5. The pill-like food forming device based on particle size adjustment according to claim 1, characterized in that: A material passage (45) is provided on the side of the material shielding frame (44) for the balls formed in the ball holes (43) to pass through.

6. The pill-shaped food forming device based on particle size adjustment according to claim 1, wherein: An auxiliary material removal component (47) is arranged on the side of the material covering frame (44), and the auxiliary material removal component (47) comprises a slide groove (471) provided in the material covering frame (44), and a cutter (472) is slidably arranged in the slide groove (471).

7. The pill-shaped food forming device based on particle size adjustment according to claim 6, wherein: The auxiliary unloading assembly (47) comprises a support seat (473) fixed to the side of the material storage barrel (2), an electric telescopic rod (474) being fixed in the support seat (473), and an output end of the electric telescopic rod (474) being fixedly connected to the cutter (472).

8. The pill - type food forming device based on particle size adjustment according to claim 6, characterized in that: The material storage barrel (2) is provided with a cleaning roller (475) for removing food residues attached to the surface of the cutter (472).

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