Plate filter for water-based paint
By introducing angle adjustment, stability protection and filter bag boosting mechanisms into the water-based coating filter, the eccentric movement and screw adjustment driven by the motor are used to achieve high-frequency vibration and selective boosting of the filter bag, which solves the problems of condensation and accumulation of the water-based coating filter and expansion and damage of the filter bag after long-term storage, and improves the filtration efficiency and the applicability of the equipment.
Patent Information
- Application Number
- CN202521198159.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2035-06-12
AI Technical Summary
Existing water-based coating filters are prone to coagulation or agglomeration after long-term storage, and the filter bag is easily damaged due to pressure expansion. The large volume of traditional equipment is not suitable for temporary filtration. The uneven pressure area of the filter bag leads to low filtration efficiency.
A plate filter machine including an angle adjustment mechanism, a stability protection mechanism and a filter bag pressurization mechanism is designed. By setting a filter slag pressure and discharge mechanism on the filter bag, the eccentric movement driven by the motor and the screw adjustment are used to realize high-frequency vibration and selective pressure of the filter bag. The filter bag is pressurized and squeezed at intervals with the pressure plate to ensure that the filter bag is quickly filtered with the minimum pressure bearing area.
It realizes rapid filtration of water-based coatings, avoids expansion and damage of filter bags, improves filtration efficiency and equipment flexibility, and is suitable for temporary filtration needs.
Smart Images

Figure CN223144287U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waterborne coating filtration, in particular to a plate filter for waterborne coatings. Background Technique
[0002] Water-dilutable coatings refer to coatings formulated with post-emulsified emulsions as film-forming substances. Solvent-based resins are dissolved in organic solvents, and then with the help of emulsifiers, the resins are dispersed in water by strong mechanical stirring to form emulsions, which are called post-emulsified emulsions. The coatings prepared can be diluted with water during construction.
[0003] At present, there are certain defects in the use of plate filters for waterborne coating filtration. Barreled waterborne coatings in use will show certain coagulation or caking phenomena after being sealed for a long time. Traditional plate filters are large in volume and are not suitable for temporary filtration of waterborne coatings in construction sites. In addition, the pressure-bearing area of the filter bags is unified, and the pressure on the expanded parts of the filter bags after being pressed will increase. Seriously, the expanded parts of the filter bags will be damaged.
[0004] In view of this, a plate filter for waterborne coatings is designed to solve the above problems. Content of the Utility Model
[0005] The utility model aims to solve one of the technical problems existing in the prior art or related technologies.
[0006] For this reason, the technical solution adopted by the utility model is as follows:
[0007] A plate filter for waterborne coatings includes an angle adjustment mechanism, a stability enhancement and protection mechanism arranged in the angle adjustment mechanism, a pressure filtration and slag discharge mechanism arranged in the stability enhancement and protection mechanism, and four groups of filter bag pressure boosting mechanisms arranged on the stability enhancement and protection mechanism; the stability enhancement and protection mechanism includes two anti-overflow outer plates, a first baffle arranged between the two anti-overflow outer plates, and two positioning plates inserted into the two anti-overflow outer plates; the pressure filtration and slag discharge mechanism includes a sieve plate and a suspension arranged between the two anti-overflow outer plates, a filter bag arranged on the top of the sieve plate, a plurality of pressing plates arranged in the suspension, an expansion mask arranged in the top end port of the filter bag, and a slag discharge mask arranged in the bottom end port of the filter bag.
[0008] The utility model can be further configured in a preferred example as follows: the filter bag pressure boosting mechanism includes a clamping plate arranged on the top of the anti-overflow outer plate, two first bolts arranged in the clamping plate, a track plate fixedly installed on the top of the clamping plate, a screw rod movably installed inside the track plate, a machine base installed at the bottom end of the screw rod, a second bolt arranged on the threaded section of the screw rod, and a spring arranged outside the screw rod.
[0009] In a preferred embodiment, the present utility model can be further configured as follows: The angle adjustment mechanism includes a base, a shaft rod disposed within the base, two force arms mounted at both ends of the shaft rod, a first end head movably mounted within one of the force arms, a second end head movably mounted on the base, and a hydraulic component fixedly mounted inside the second end head;
[0010] A discharge chute is formed at the top of the base.
[0011] In a preferred embodiment, the present utility model can be further configured as follows: The stability enhancement and protection mechanism further includes a chassis mounted on the outer side of one of the anti-overflow outer plates, a motor mounted inside the chassis, a turntable mounted on the transmission shaft within the motor, a first pull rod movably mounted on the turntable, a second pull rod movably mounted at the other end of the first pull rod, and a guide rod mounted at the other end of the second pull rod.
[0012] In a preferred embodiment, the present utility model can be further configured as follows: The pressure filtration and slag discharge mechanism further includes a plug disposed inside the slag discharge cover, an auxiliary pressing plate movably mounted within the suspension, a second baffle fixedly mounted at the port of the suspension, and a flaring cover disposed between the second baffle and the auxiliary pressing plate.
[0013] In a preferred embodiment, the present utility model can be further configured as follows: The sieve plate is integrally in a U-shaped structure, and evenly distributed discharge chute openings are formed at the top of the sieve plate.
[0014] In a preferred embodiment, the present utility model can be further configured as follows: Sliding grooves are formed inside the end plates at both ends of the suspension, and slideways communicating with the sliding grooves are formed at the tops of the end plates at both ends of the suspension.
[0015] In a preferred embodiment, the present utility model can be further configured as follows: The sliding plates at both ends of the auxiliary pressing plate are movably mounted within the two sliding grooves, and a stud is provided at the top of the sliding plate, and the stud penetrates outside the slideway.
[0016] By adopting the above technical solutions, the beneficial effects achieved by the present utility model are as follows:
[0017] 1. By arranging the pressure filtration and slag discharge mechanism within the stability enhancement and protection mechanism of the present utility model, and the filter bag is laid flat between the sieve plate and a plurality of evenly distributed pressing plates. After the water-based paint is poured into the interior of the filter bag, the multiple pressing plates that are regularly pulled and vibrated will apply intermittent pressure to the top of the filter bag. At this time, while the filter bag is fully limited and pressured, it can also obtain a certain extrusion force, combined with the vibration of the pressing plates on the filter bag, thereby enabling the rapid filtration of the water-based paint. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 Schematic diagram when the present utility model is in use;
[0019] Figure 2Schematic diagram of the angle - adjusting mechanism of the present utility model;
[0020] Figure 3 Exploded schematic diagram of the stability - enhancing and protection mechanism of the present utility model;
[0021] Figure 4 Schematic diagram of the filter bag pressure - increasing mechanism of the present utility model;
[0022] Figure 5 Exploded schematic diagram of the pressure - filtration and slag - discharging mechanism of the present utility model;
[0023] Figure 6 For the present utility model Figure 5 Exploded schematic diagram of a part.
[0024] Reference numerals:
[0025] 100, angle - adjusting mechanism; 110, base; 120, discharge chute; 130, shaft rod; 140, lever arm; 150, first end; 160, second end; 170, hydraulic component;
[0026] 200, stability - enhancing and protection mechanism; 210, anti - overflow outer plate; 220, first baffle; 230, positioning plate; 240, chassis; 250, motor; 260, turntable; 270, first pull rod; 280, second pull rod; 290, guide rod;
[0027] 300, filter bag pressure - increasing mechanism; 310, clamping plate; 320, first bolt; 330, track plate; 340, screw rod; 350, machine base; 360, second bolt; 370, spring;
[0028] 400, pressure - filtration and slag - discharging mechanism; 410, sieve plate; 420, suspension; 430, pressing plate; 440, slag - discharging cover; 450, plug; 460, filter bag; 470, second baffle; 480, auxiliary pressing plate; 490, expansion mask. Detailed implementation manners
[0029] To make the purpose, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in combination with specific implementation manners and with reference to the accompanying drawings. It should be noted that, without conflict, the embodiments of the present utility model and the features in the embodiments can be combined with each other.
[0030] It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present utility model.
[0031] The following describes a plate - type filter for water - based coatings provided by some embodiments of the present utility model with reference to the accompanying drawings.
[0032] Example 1: In combination with Figures 1 to 6As shown in the figure, a plate filter for waterborne coatings provided by the utility model includes an angle adjustment mechanism 100, a stability enhancement and protection mechanism 200 arranged inside the angle adjustment mechanism 100, a pressure filtration and slag discharge mechanism 400 arranged inside the stability enhancement and protection mechanism 200, and four groups of filter bag pressurization mechanisms 300 arranged on the stability enhancement and protection mechanism 200. The angle adjustment mechanism 100 is used to provide an inclined angle support for filtering the coatings by the pressure filtration and slag discharge mechanism 400. The stability enhancement and protection mechanism 200 is used to cooperate with the pressure filtration and slag discharge mechanism 400 to provide anti-burst protection for the filter bags. The four groups of filter bag pressurization mechanisms 300 are used to provide selective four-point pressurization for the vibration of the pressure filtration and slag discharge mechanism 400.
[0033] The stability enhancement and protection mechanism 200 includes two anti-overflow outer plates 210, a first baffle 220 arranged between the two anti-overflow outer plates 210, two positioning plates 230 inserted inside the two anti-overflow outer plates 210, a chassis 240 installed on the outer side of one of the anti-overflow outer plates 210, a motor 250 installed inside the chassis 240, a turntable 260 installed on the transmission shaft of the motor 250, a first pull rod 270 movably installed on the turntable 260, a second pull rod 280 movably installed at the other end of the first pull rod 270, and a guide rod 290 installed at the other end of the second pull rod 280;
[0034] The pressure filtration and slag discharge mechanism 400 includes a sieve plate 410 and a suspension 420 arranged between the two anti-overflow outer plates 210, a filter bag 460 arranged on the top of the sieve plate 410, a plurality of pressing plates 430 arranged inside the suspension 420, an expansion mask 490 arranged inside the top end port of the filter bag 460, a slag discharge cover 440 arranged inside the bottom end port of the filter bag 460, a plug 450 arranged inside the slag discharge cover 440, an auxiliary pressing plate 480 movably installed inside the suspension 420, a second baffle 470 fixedly installed at the port of the suspension 420, and an expansion mask 490 arranged between the second baffle 470 and the auxiliary pressing plate 480;
[0035] The sieve plate 410 is integrally of a U-shaped structure, and evenly distributed discharge slots are provided at the top of the sieve plate 410;
[0036] Chutes are provided inside the end plates at both ends of the suspension 420, and slideways communicating with the chutes are provided at the tops of the end plates at both ends of the suspension 420;
[0037] The sliding plates at both ends of the auxiliary pressing plate 480 are movably installed in the two chutes, and studs are provided at the tops of the sliding plates, and the studs penetrate outside the slideways.
[0038] By starting the motor 250, after the transmission shaft inside the motor 250 rotates, the turntable 260 installed on the transmission shaft will drive the first pull rod 270 to perform eccentric motion, and the second pull rod 280 driven by the first pull rod 270 will drive the guide rod 290 to extend regularly. Finally, the guide rod 290 will drive the suspension 420 and multiple pressing plates 430 to vibrate frequently. At this time, the filter bag 460 after being fully pressurized can accelerate the filtration of the coating under the vibration of the minimum pressure-bearing area;
[0039] The filtered coating will be released outward along the discharge chute 120, and the filter residue will remain inside the filter bag 460. After the water-based coating is completely filtered, the two positioning plates 230 can be taken out, and the plug 450 can be pulled out from the inside of the slag discharge cover 440. Pour clean water from the expansion mask 490. Finally, the filter residue temporarily stored inside the filter bag 460 can be quickly cleaned.
[0040] Example 2: As shown in combination with Figure 2 and Figure 5 Based on Example 1, the angle adjustment mechanism 100 includes a base 110, a shaft rod 130 arranged inside the base 110, two force arms 140 installed at both ends of the shaft rod 130, a first end 150 movably installed inside one of the force arms 140, a second end 160 movably installed on the base 110, and a hydraulic component 170 fixedly installed inside the second end 160;
[0041] A discharge chute 120 is provided at the top of the base 110.
[0042] Preferably, the first end 150 and the second end 160 are respectively installed on a force arm 140 and the base 110 through bearings. After the hydraulic component 170 operates, the internal hydraulic sub-rod will push the first end 150 to extend outward. Finally, the first end 150 will boost the force arm 140 to rotate around the shaft rod 130 as the axis. At this time, the filter press slag discharge mechanism 400 and the stability enhancement protection mechanism 200 clamped by the two force arms 140 can be tilted and lifted, and finally the port of the expansion mask 490 can be lifted upward, so as to facilitate the selective pressure extrusion operation on the filter bag 460.
[0043] Example 3: As shown in combination with Figure 4 and Figure 5 Based on Example 1, the filter bag pressurization mechanism 300 includes a clamping plate 310 arranged on the top of the anti-overflow outer plate 210, two first bolts 320 arranged inside the clamping plate 310, a track plate 330 fixedly installed on the top of the clamping plate 310, a screw rod 340 movably installed inside the track plate 330, a machine base 350 installed at the bottom end of the screw rod 340, a second bolt 360 arranged on the threaded section of the screw rod 340, and a spring 370 arranged outside the screw rod 340.
[0044] By using a wrench to adjust the second bolt 360 until the pressure exerted by the screw rod 340 and its bottom base 350 on the top of the suspension 420, the pressure of two groups of filter bag pressurizing mechanisms 300 evenly distributed at the head and tail ends of the suspension 420 can be selectively regulated. Eventually, the pressure on the head and tail ends of the filter bag 460 will also be regulated;
[0045] At the same time, the four groups of evenly distributed filter bag pressurizing mechanisms 300 can ensure the stability of the high-frequency vibration of the suspension 420 and multiple pressing plates 430.
[0046] The working principle and usage process of the present utility model: First, operate the hydraulic component 170. As the hydraulic sub-rod in the hydraulic component 170 extends outward, the outer end of the hydraulic sub-rod will push the first end 150, the combined shaft rod 130, and the two force arms 140 to turn upward;
[0047] The ends of the two force arms 140 away from the shaft rod 130 will lift the sieve plate 410 to tilt upward. Then, use a wrench to adjust the nuts on the studs at both ends of the auxiliary pressing plate 480 until the auxiliary pressing plate 480 presses tightly on the side of the port of the filter bag 460. Then, the worker can pour the mixed water-based paint along the port of the expansion mask 490 until the water-based paint continuously pours into the filter bag 460. At the same time, start and operate the motor 250. As the transmission shaft inside the motor 250 rotates in cooperation with the turntable 260, the first pull rod 270 and the second pull rod 280 installed on the end rod at the position deviating from the center of the turntable 260 will be pulled to extend reciprocally. Eventually, the entire suspension 420 and multiple pressing plates 430 will be pulled to vibrate at high frequency, and under the downward extrusion of the four groups of filter bag pressurizing mechanisms 300, the multiple evenly distributed pressing plates 430 can extrude the expanded filter bag 460;
[0048] After the filter bag 460 is vibrated at high frequency, the water-based paint can be effectively filtered out, and the filter residue will be temporarily stored inside the filter bag 460. When the water-based paint is completely filtered out, the two positioning plates 230 can be pulled out until the plug 450 is withdrawn from the slag discharge cover 440. Then, the continuously vibrating multiple suspensions 420 can drive out the filter residue inside the filter bag 460;
[0049] After the filter residue is removed, pour the aqueous solution directly into the filter bag 460 along the expansion mask 490, so as to quickly clean the inside of the filter bag 460.
[0050] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.
Claims
1. A plate filter press for waterborne coatings, comprising an angle adjustment mechanism (100), characterized in that, It further includes a stability enhancement and protection mechanism (200) arranged within the angle adjustment mechanism (100), a pressure filtration and slag discharge mechanism (400) arranged within the stability enhancement and protection mechanism (200), and four groups of filter bag pressurization mechanisms (300) arranged on the stability enhancement and protection mechanism (200); The stability enhancement and protection mechanism (200) includes two anti-overflow outer plates (210), a first baffle (220) arranged between the two anti-overflow outer plates (210), and two positioning plates (230) inserted inside the two anti-overflow outer plates (210); The pressure filtration and slag discharge mechanism (400) includes a sieve plate (410) and a suspension (420) arranged between the two anti-overflow outer plates (210), a filter bag (460) arranged on the top of the sieve plate (410), a plurality of pressing plates (430) arranged within the suspension (420), a flaring mask (490) arranged within the top end port of the filter bag (460), and a slag discharge mask (440) arranged within the bottom end port of the filter bag (460).
2. The plate filter press for waterborne coatings according to claim 1, characterized in that, The filter bag pressurization mechanism (300) includes a clamping plate (310) arranged on the top of the anti-overflow outer plate (210), two first bolts (320) arranged within the clamping plate (310), a track plate (330) fixedly installed on the top of the clamping plate (310), a screw rod (340) movably installed inside the track plate (330), a machine base (350) installed at the bottom end of the screw rod (340), a second bolt (360) arranged on the threaded section of the screw rod (340), and a spring (370) arranged outside the screw rod (340).
3. The plate filter press for waterborne coatings according to claim 1, characterized in that, The angle adjustment mechanism (100) includes a base (110), a shaft rod (130) arranged within the base (110), two force arms (140) installed at both ends of the shaft rod (130), a first end head (150) movably installed within one of the force arms (140), a second end head (160) movably installed on the base (110), and a hydraulic component (170) fixedly installed inside the second end head (160); A discharge chute (120) is formed at the top of the base (110).
4. A plate filter press for waterborne coatings according to claim 1, characterized in that, The stability enhancement and protection mechanism (200) further includes a chassis (240) installed on the outside of one of the anti-overflow outer plates (210), a motor (250) installed inside the chassis (240), a turntable (260) installed on the transmission shaft within the motor (250), a first pull rod (270) movably installed on the turntable (260), a second pull rod (280) movably installed at the other end of the first pull rod (270), and a guide rod (290) installed at the other end of the second pull rod (280).
5. A plate filter press for waterborne coatings according to claim 1, characterized in that, The pressure filtration and slag discharge mechanism (400) further includes a plug (450) arranged inside the slag discharge mask (440), an auxiliary pressing plate (480) movably installed within the suspension (420), a second baffle (470) fixedly installed at the port of the suspension (420), and a flaring mask (490) arranged between the second baffle (470) and the auxiliary pressing plate (480).
6. A plate filter press for waterborne coatings according to claim 1, characterized in that, The sieve plate (410) is integrally of a U-shaped structure, and evenly distributed discharge chute openings are formed at the top of the sieve plate (410).
7. The plate filter press for waterborne coatings according to claim 1, wherein Chutes are provided inside the end plates at both ends of the suspension (420), and slideways communicating with the chutes are provided at the tops of the end plates at both ends of the suspension (420).
8. A plate filter press for waterborne coatings according to claim 5, characterized in that, The skateboards at both ends of the auxiliary pressing plate (480) are movably installed in the two chutes, a stud is provided at the top of the skateboard, and the stud penetrates outside the slideway.