Labyrinth separation device special for biomass gas

The maze separation device uses rotating airflow and heating water-cooling system to solve the problem of pipeline blockage during biomass gas transportation, achieving efficient gas-solid separation and maintaining gas quality, and improving gas utilization efficiency.

CN223144414UActive Publication Date: 2025-07-25GUANGDONG SANXIN HUINENG BIOTECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202422431770.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-07-25
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

In the prior art, during the delivery process of biomass gas, the gas temperature decreases, causing the condensable components to condense and adhere to the pipe wall, causing the pipeline to be blocked and the condensable components cannot be effectively utilized.

Method used

A maze separation device is designed to use the centrifugal force generated by the rotating airflow to perform gas-solid separation, and prevent condensation of condensable components through heating and water cooling systems. Solid particles are further separated in combination with purified pipe fittings, and ceramic lascillations or porous ceramic particles are used as separation materials.

Benefits of technology

High-efficiency gas-solid separation is achieved, condensation of condensable components is avoided, gas quality is maintained, pipeline blockage is avoided, and gas utilization efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a special labyrinth separation device for biomass gas, which relates to the technical field of biomass gas and comprises a gas separation main body, the gas separation main body comprises a separation cylinder, the lower end of the separation cylinder extends inwards in an inclined manner to form a conical hopper, a separation cavity is arranged in the separation cylinder, a purification pipe fitting is arranged in the middle of the separation cavity, and the purification pipe fitting is connected with the separation cylinder. A fuel gas outlet is formed in the side of the purification pipe fitting, a fuel gas inlet is formed in the separation barrel, and the fuel gas inlet, the separation cavity, the purification pipe fitting and the fuel gas outlet are communicated. The biomass gas purification device has the advantages that biomass gas enters the separation barrel from the gas inlet in a tangent mode, gas-solid separation is achieved through centrifugal force generated by rotating airflow, then the biomass gas enters the purification pipe to achieve secondary purification and separation, and finally the biomass gas is discharged from the gas outlet, purification efficiency is high, and convenience and rapidness are achieved; other condensable components in the biomass gas are not influenced, and a rear conveying pipeline is not influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of biomass gas, in particular to a maze separation device dedicated to biomass gas. Background Art

[0002] Biomass gas is a mixed gas generated after biomass pyrolysis, which contains moisture, hydrogen, methane, carbon monoxide, carbon dioxide, as well as acetic acid, propionic acid and complex organic substances, about hundreds of kinds, and biomass carbon solid particles.

[0003] In the prior art, in the technical solution of a Chinese patent document (publication number: CN219279799U, patent name: an energy-saving and environment-friendly multifunctional circulating heating system for biochar purification), it is disclosed that "it includes a biomass pyrolysis furnace, the pyrolysis gas generated by the biomass pyrolysis furnace is connected to the inner cavity of a biomass gas boiler through a pipeline, the boiler steam generated by burning the pyrolysis gas in the biomass gas boiler is connected to a heat-conducting medium circulation system through a pipeline, and the medium in the heat-conducting medium circulation system is communicated with a liquid storage cavity in an outer layer of an enamel reactor device through a pipeline, and the medium is used for heating and heat preservation of the enamel reactor device."

[0004] Combined with the description content and the attached drawings of this patent document, the biomass gas generated by the biomass pyrolysis furnace is connected to the inner cavity of the biomass gas boiler through a pipeline. During the process of transporting the biomass gas through the pipeline, the gas temperature will gradually decrease, the condensable components in the gas will gradually condense and mix with the biomass carbon, sticking to the pipe wall, causing pipeline blockage, and the condensed components cannot be utilized, resulting in great waste. Content of the Utility Model

[0005] The utility model overcomes the shortcomings in the prior art and provides a maze separation device dedicated to biomass gas, which can quickly separate solid particles in the gas and will not affect other condensable components in the gas.

[0006] In order to solve the above technical problems, the utility model is realized through the following technical solutions:

[0007] A maze separation device dedicated to biomass gas includes a gas separation main body. The gas separation main body includes a separation cylinder body. The lower end of the separation cylinder body extends inward and obliquely to form a conical hopper. A separation cavity is arranged in the separation cylinder body. A purification pipe fitting is arranged in the middle of the separation cavity. A gas outlet is arranged on the side of the purification pipe fitting. The separation cylinder body is provided with a gas inlet, and the gas inlet, the separation cavity, the purification pipe fitting and the gas outlet are communicated with each other.

[0008] Further, a heating jacket is provided on the inner wall of the separation cylinder. A steam inlet is provided at the bottom end of one side of the heating jacket, and a steam outlet is provided at the top end of the other side of the heating jacket. The steam inlet, the heating jacket, and the steam outlet are connected and communicated with each other.

[0009] Further, a water-cooling jacket is provided on the inner wall of the conical hopper. A cold water inlet is provided at the bottom end of one side of the water-cooling jacket, and a cold water outlet is provided at the top end of the other side of the water-cooling jacket. The cold water inlet, the water-cooling jacket, and the cold water outlet are connected and communicated with each other.

[0010] Further, a condensate outlet is provided below the steam outlet, and the condensate outlet is located near the bottom end of the heating jacket.

[0011] Further, the bottom end of the purification pipe fitting is arranged inside the separation cavity, and the top end of the purification pipe fitting extends towards the outside of the gas separation main body.

[0012] Further, the purification pipe fitting is provided with a hollow interior, and a separation material is arranged inside the purification pipe fitting. The separation material is either ceramic Raschig rings or porous ceramsite, and either one can be selected.

[0013] Further, a cover plate is provided above the purification pipe fitting.

[0014] Further, an opening and closing valve is provided at the bottom of the conical hopper.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] Biomass gas enters the inside of the separation cylinder tangentially from the gas inlet, and uses the centrifugal force generated by the rotating airflow to achieve gas-solid separation. Then it enters the purification pipe fitting to achieve secondary purification separation, and finally is discharged from the gas outlet. The purification efficiency is relatively high, convenient and fast, and it will not affect other condensable components in the biomass gas, nor will it affect the subsequent conveying pipeline. Description of the Drawings

[0017] The drawings are used to provide a further understanding of the present utility model, and are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0018] Figure 1 is the overall view of the maze separation device dedicated to biomass gas in the embodiment of the present utility model.

[0019] In the figure: 1 - Gas separation main body, 101 - Separation cylinder, 1011 - Heating jacket, 1012 - Steam inlet, 1013 - Steam outlet, 1014 - Condensate outlet, 102 - Conical hopper, 1021 - Water cooling jacket, 1022 - Cold water inlet, 1023 - Cold water outlet, 1024 - Opening and closing valve, 103 - Gas inlet, 104 - Separation cavity, 2 - Purification pipe fitting, 201 - Separation material, 3 - Gas outlet, 4 - Cover plate. Detailed implementation mode

[0020] The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustration and explanation of the present utility model, and are not used to limit the present utility model.

[0021] As Figure 1 shown, a maze separation device dedicated to biomass gas includes a gas separation main body 1. The gas separation main body 1 includes a separation cylinder 101. The lower end of the separation cylinder 101 extends inwardly and obliquely to form a conical hopper 102. A separation cavity 104 is provided inside the separation cylinder 101. A purification pipe fitting 2 is provided in the middle of the separation cavity 104. A gas outlet 3 is provided on the side of the purification pipe fitting 2. The separation cylinder 101 is provided with a gas inlet 103. The gas inlet 103, the separation cavity 104, the purification pipe fitting 2 and the gas outlet 3 are connected and communicated. The biomass gas enters the inside of the separation cylinder 101 in a tangential manner from the gas inlet 103, and the centrifugal force generated by the rotating gas flow is used to realize gas-solid separation. Then it enters the purification pipe fitting 2 to realize secondary purification and separation, and finally is discharged from the gas outlet 3. The purification efficiency is high, convenient and fast, and will not affect other condensable components in the biomass gas, and does not affect the rear conveying pipeline.

[0022] Specifically, a heating jacket 1011 is provided on the inner wall of the separation cylinder 101. A steam inlet 1012 is provided at the bottom end of one side of the heating jacket 1011, and a steam outlet 1013 is provided at the top end of the other side of the heating jacket 1011. The steam inlet 1012, the heating jacket 1011 and the steam outlet 1013 are connected and communicated. The hot steam enters the heating jacket 1011 from the steam inlet 1012, so that the inside of the heating jacket 1011 is filled with hot steam, and finally is discharged from the steam outlet 1013. This design can transfer the heat of the heating jacket 1011 to the separation cavity 104, so as to ensure that the condensable components in the biomass gas will not condense.

[0023] A water-cooling jacket 1021 is provided on the inner wall of the hopper 102. A cold water inlet 1022 is provided at the bottom end of one side of the water-cooling jacket 1021, and a cold water outlet 1023 is provided at the top end of the other side of the water-cooling jacket 1021. The cold water inlet 1022, the water-cooling jacket 1021, and the cold water outlet 1023 are connected to each other. Cold water enters the water-cooling jacket 1021 from the cold water inlet 1022 and finally discharges from the cold water outlet 1023, thereby cooling the solid particles falling into the hopper 102.

[0024] And as Figure 1 It can be seen that there is a gap between the heating jacket 1011 and the water-cooling jacket 1021. Therefore, the two are independent of each other and do not interfere with each other, so that the hot steam and cold water will not mix with each other.

[0025] A condensate outlet 1014 is provided below the steam outlet 1013. The condensate outlet 1014 is located near the bottom end of the heating jacket 1011. When the high-temperature steam meets cold and releases a large amount of heat, condensation will occur, and the accumulated water droplets will slide down to the condensate outlet 1014 and discharge.

[0026] The bottom end of the purification pipe fitting 2 is provided in the separation cavity 104. The top end of the purification pipe fitting 2 extends outward from the outside of the gas separation main body 1. A cover plate 4 is provided above the purification pipe fitting 2. After the gas separation main body 1 operates for a certain period of time, the purification pipe fitting 2 can be cleaned or replaced by opening the cover plate 4.

[0027] The purification pipe fitting 2 is provided with a hollow interior. A separation material 201 is provided inside the purification pipe fitting 2. The separation material 201 is either a ceramic Raschig ring or porous ceramsite. Both the ceramic Raschig ring and the porous ceramsite have absorption capacity and can further separate the fine particles in the biomass gas.

[0028] An opening and closing valve 1024 is provided at the bottom of the hopper 102 for cleaning the separated solid particles.

[0029] Working principle: The biomass gas enters the separation cavity 104 from the gas inlet 103 along the tangential direction. Therefore, the biomass gas will form a cyclone in the separation cavity 104, so that the solid particles in the biomass gas are thrown towards the inner wall surface of the separation cylinder 101 under the action of centrifugal force for separation. The separated solid particles will fall into the hopper 102 under the action of gravity. During the rapid swirling operation of the purified biomass gas, it rises from the middle of the separation cylinder 101, enters from the bottom end of the purification pipe fitting 2 during the rising process, and contacts the separation material 201, thereby further separating the fine particles in the biomass gas, making the biomass gas further purified, and then being transported to the gas usage place through the gas outlet 3.

[0030] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. However, any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A maze separation device specifically for biomass gas, characterized in that, It includes a gas separation main body (1), and the gas separation main body (1) includes a separation cylinder body (101). The lower end of the separation cylinder body (101) extends inwardly and obliquely to form a conical hopper (102). A separation cavity (104) is arranged inside the separation cylinder body (101). A purification pipe fitting (2) is arranged in the middle of the separation cavity (104). A gas outlet (3) is arranged on the side of the purification pipe fitting (2). The separation cylinder body (101) is provided with a gas inlet (103), and the gas inlet (103), the separation cavity (104), the purification pipe fitting (2) and the gas outlet (3) are communicated with each other.

2. The maze separation device dedicated to biomass gas according to claim 1, wherein, A heating jacket (1011) is arranged on the inner wall of the separation cylinder body (101). A steam inlet (1012) is arranged at the bottom end of one side of the heating jacket (1011). A steam outlet (1013) is arranged at the top end of the other side of the heating jacket (1011). The steam inlet (1012), the heating jacket (1011) and the steam outlet (1013) are communicated with each other.

3. The maze separation device dedicated to biomass gas according to claim 2, wherein, A water cooling jacket (1021) is arranged on the inner wall of the conical hopper (102). A cold water inlet (1022) is arranged at the bottom end of one side of the water cooling jacket (1021). A cold water outlet (1023) is arranged at the top end of the other side of the water cooling jacket (1021). The cold water inlet (1022), the water cooling jacket (1021) and the cold water outlet (1023) are communicated with each other.

4. The maze separation device dedicated to biomass gas according to claim 3, characterized in that, A condensate outlet (1014) is arranged below the steam outlet (1013), and the condensate outlet (1014) is located near the bottom end of the heating jacket (1011).

5. The maze separation device dedicated to biomass gas according to claim 1, characterized in that, The bottom end of the purification pipe fitting (2) is arranged in the separation cavity (104), and the top end of the purification pipe fitting (2) extends towards the outside of the gas separation main body (1).

6. The maze separation device dedicated to biomass gas according to claim 5, characterized in that, The purification pipe fitting (2) is hollow, and a separation material (201) is arranged inside the purification pipe fitting (2). The separation material (201) is either ceramic Raschig rings or porous ceramsite, either one can be selected.

7. The maze separation device dedicated to biomass gas according to claim 5, characterized in that, A cover plate (4) is arranged at the top end of the purification pipe fitting (2).

8. The maze separation device dedicated to biomass gas according to claim 1, characterized in that, An opening and closing valve (1024) is arranged at the bottom of the conical hopper (102).

Citation Information

Patent Citations

  • Energy-saving and environment-friendly multifunctional circulating heat supply system for biochar purification

    CN219279799U