Uniform stirring equipment for suspended emulsion fertilizer production
By designing a uniform mixing equipment for suspended milk fertilizer production with detachable mixing blades and optimized drive components, the problems of uneven mixing of suspended milk fertilizer and difficulty in cleaning the equipment are solved, efficient mixing and low-cost maintenance are achieved, and large-scale production needs are met.
Patent Information
- Application Number
- CN202422436027.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The existing uniform production mixing equipment for suspended milk fertilizer is difficult to achieve full mixing of solid particles and liquid components in suspended milk fertilizer, resulting in local concentration differences, affecting the quality of fertilizer, limited stirring speed and efficiency, and cannot meet the needs of large-scale production. Moreover, the equipment is not easy to clean after use, which may lead to clogging or damage to the equipment and affecting production efficiency.
Design a removable stirring blade structure to achieve uniform stirring by rotating rods, and facilitate blade replacement and cleaning through a detachable design. Combining the drive component and feed component to optimize the stirring process to ensure stirring uniformity and equipment cleanliness.
It realizes uniform stirring of suspended milk fertilizer, reduces maintenance costs, reduces equipment downtime, improves production efficiency and product quality stability, and meets large-scale production needs.
Smart Images
Figure CN223144498U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of agricultural production, in particular to a suspension emulsion fertilizer production uniform stirring device. Background Art
[0002] Suspension emulsion fertilizer is a kind of fertilizer in the form of a suspension emulsion formed by mixing solid fertilizer particles and liquid fertilizer components through a specific process. It usually contains various macronutrients, micronutrients and other functional components. It is necessary to ensure uniform distribution of each component in the fertilizer through uniform stirring to ensure the stability and reliability of the fertilization effect. In order to prevent solid particle precipitation and liquid stratification, the stirring device needs to provide sufficient stirring intensity and appropriate stirring methods to maintain the suspension state of the suspension emulsion fertilizer. With the diverse needs of agricultural production, the formula of the suspension emulsion fertilizer is constantly changing. The stirring device should have good adaptability and be able to meet the requirements of different formulas and production scales.
[0003] The existing suspension emulsion fertilizer production uniform stirring devices often have difficulty in fully mixing the solid particles and liquid components in the suspension emulsion fertilizer during operation, which easily leads to local concentration differences and affects the fertilizer quality. The stirring speed and efficiency are limited and cannot meet the needs of large-scale production, prolonging the production cycle. After the equipment is used up, it is not easy to clean the substances attached to the stirring blades. The residual fertilizer may affect the quality of the next batch of fertilizer and may even cause equipment blockage or damage.
[0004] Therefore, aiming at the problems that the existing suspension emulsion fertilizer production uniform stirring devices often have difficulty in fully mixing the solid particles and liquid components in the suspension emulsion fertilizer during operation, which easily leads to local concentration differences and affects the fertilizer quality, the stirring speed and efficiency are limited and cannot meet the needs of large-scale production, prolonging the production cycle. After the equipment is used up, it is not easy to clean the substances attached to the stirring blades. The residual fertilizer may affect the quality of the next batch of fertilizer and may even cause equipment blockage or damage, affecting the production efficiency. By setting detachable stirring blades, when the stirring blades are worn, damaged or need to be replaced with different types of blades to meet the stirring requirements of different fertilizers, the detachable design enables the operator to easily remove the old blades and replace them with new ones without replacing the entire stirring shaft or stirring device, greatly reducing the maintenance cost. During the production process, if it is found that the stirring blades have problems, the detachable design allows the maintenance personnel to complete the replacement work in a short time, enabling the stirring device to resume operation as soon as possible and reducing the impact on the production progress. Summary of the Utility Model
[0005] In order to overcome the problems that in the production of suspension fertilizer, the uniform stirring equipment often has difficulty in fully mixing the solid particles and liquid components in the suspension fertilizer, which easily leads to local concentration differences, affecting the quality of the fertilizer, the stirring speed and efficiency are limited, unable to meet the needs of large-scale production, prolonging the production cycle, and after the equipment is used up, it is not easy to clean the substances attached to the stirring blades, and the residual fertilizer may affect the quality of the next batch of fertilizer, and may even cause equipment blockage or damage, affecting the production efficiency.
[0006] The technical solution of the present utility model is as follows: A uniform stirring equipment for the production of suspension fertilizer, including a base, a support frame, a fixed seat, a top plate and a stirring tank; it is characterized in that it further includes a driving component, a feeding component, a collecting component and a stirring component; a stirring tank is arranged above the base, a support frame is arranged below the base, a fixed seat is arranged below the support frame, a top plate is arranged above the stirring tank, a collecting component is arranged on one side of the stirring tank, a feeding component is arranged above the top plate, a stirring component is arranged inside the stirring tank, and a driving component is arranged above the stirring component; the stirring component includes a rotating rod, a first stirring blade, a first motor, a first connecting block, a first groove and a second groove, a second groove is opened on the driving component, a connecting block is arranged above the second groove, a first motor is arranged above the connecting block, the output end of the first motor is provided with a rotating rod, a first groove is opened on the outer side of the rotating rod, multiple groups of first grooves are opened, and a first stirring blade is arranged on the outer side of the first groove, and multiple groups of first stirring blades are arranged.
[0007] Preferably, through the fixed seat, the equipment can be stabilized during use, so that the equipment is not easy to loosen, displace, etc., and can continuously operate at a stable position, without affecting the uniformity of stirring due to the movement or shaking of the equipment. By starting the first motor to drive the rotation of the rotating rod, and driving the rotation of the first stirring blade through the rotation of the rotating rod, the fertilizer can be uniformly stirred. Since the first groove is opened on the outer side of the rotating rod and the first stirring blade is connected to the first groove, the first stirring blade can be easily disassembled, which is convenient for cleaning the fertilizer residues left on the blade during work, maintaining the cleanliness of the equipment. When damaged, the damaged blade can be easily disassembled and a new blade can be replaced, greatly reducing the maintenance cost, reducing the equipment downtime and improving the production efficiency.
[0008] Preferably, four groups of support frames are provided, and the four groups of support frames are evenly distributed below the base.
[0009] Preferably, the driving component includes a support rod and a connecting rod. A support rod is arranged above the base, and a connecting rod is arranged on one side of the support rod.
[0010] Preferably, the driving assembly further includes a third groove, a second connecting block, a threaded rod, and a second motor. A third groove is formed below the connecting rod. A second connecting block is provided outside the third groove. A second motor is provided on one side of the connecting rod. A threaded rod is provided at the output end of the second motor.
[0011] Preferably, the feeding assembly includes a funnel and a second stirring blade. A funnel is provided above the top plate. A second stirring blade is provided inside the funnel. Multiple groups of second stirring blades are provided.
[0012] Preferably, the feeding assembly further includes a rotating shaft and a third motor. A third motor is provided outside the funnel. The third motor and the second stirring blade are connected by a rotating shaft.
[0013] Preferably, the collecting assembly includes a discharge port, a valve, and a collecting tank. A discharge port is provided outside the mixing tank. A valve is provided above the discharge port. A collecting tank is provided below the discharge port.
[0014] Advantages of the present utility model:
[0015] 1. Compared with traditional suspension fertilizer production uniform mixing equipment, it is often difficult to fully mix solid particles and liquid components in the suspension fertilizer during operation, which easily leads to local concentration differences, affecting the quality of the fertilizer. The mixing speed and efficiency are limited, unable to meet the needs of large-scale production, prolonging the production cycle. After the equipment is used up, it is not easy to clean the substances attached to the stirring blades, and the residual fertilizer may affect the quality of the next batch of fertilizer, and may even cause equipment blockage or damage, affecting production efficiency. By setting detachable stirring blades, when the stirring blades are worn, damaged or need to be replaced with different types of blades to adapt to the stirring requirements of different fertilizers, the detachable design enables the operator to easily remove the old blades and replace them with new ones without replacing the entire stirring shaft or mixing equipment, greatly reducing the maintenance cost. During the production process, if it is found that the stirring blades have problems, the detachable design allows the maintenance personnel to complete the replacement work in a short time, enabling the mixing equipment to resume operation as soon as possible and reducing the impact on the production progress. Description of the Drawings
[0016] Figure 1 Shown is the first three-dimensional structure schematic diagram of the suspension fertilizer production uniform mixing equipment of the present utility model;
[0017] Figure 2 Shown is the first three-dimensional sectional structure schematic diagram of the suspension fertilizer production uniform mixing equipment of the present utility model;
[0018] Figure 3 Shown is the second three-dimensional sectional structure schematic diagram of the suspension fertilizer production uniform mixing equipment of the present utility model;
[0019] Figure 4 Shown is a schematic cross-sectional view of the third three-dimensional structure of the suspension milk fertilizer production uniform stirring equipment of the present utility model;
[0020] Explanation of reference numerals: 1, base; 2, support frame; 3, fixed seat; 4, top plate; 5, mixing tank; 101, support rod; 102, connecting rod; 103, third groove; 104, threaded rod; 105, second motor; 106, second connecting block; 201, funnel; 202, second stirring blade; 203, rotating shaft; 204, third motor; 301, discharge port; 302, valve; 303, collection tank; 401, rotating rod; 402, first stirring blade; 403, first motor; 404, first connecting block; 405, first groove; 406, second groove. Specific embodiments
[0021] The present utility model will be further described below with reference to the accompanying drawings and embodiments.
[0022] Please refer to Figures 1-4 , the present utility model provides an embodiment: a suspension milk fertilizer production uniform stirring equipment, including a base 1, a support frame 2, a fixed seat 3, a top plate 4 and a mixing tank 5; characterized in that it further includes a driving component, a feeding component, a collection component and a stirring component; a mixing tank 5 is arranged above the base 1, a support frame 2 is arranged below the base 1, a fixed seat 3 is arranged below the support frame 2, a top plate 4 is arranged above the mixing tank 5, a collection component is arranged on one side of the mixing tank 5, a feeding component is arranged above the top plate 4, a stirring component is arranged inside the mixing tank 5, and a driving component is arranged above the stirring component; the stirring component includes a rotating rod 401, a first stirring blade 402, a first motor 403, a first connecting block 404, a first groove 405 and a second groove 406, a second groove 406 is provided on the driving component, a connecting block is arranged above the second groove 406, a first motor 403 is arranged above the connecting block, a rotating rod 401 is arranged at the output end of the first motor 403, a first groove 405 is provided on the outer side of the rotating rod 401, multiple groups of first grooves 405 are provided, a first stirring blade 402 is arranged on the outer side of the first groove 405, and multiple groups of first stirring blades 402 are provided; during use, by starting the first motor 403 to drive the rotation of the rotating rod 401, and driving the rotation of the first stirring blade 402 through the rotation of the rotating rod 401, the fertilizer can be evenly stirred. Since the first groove 405 is provided on the outer side of the rotating rod 401 and the first stirring blade 402 is connected to the first groove 405, the first stirring blade 402 can be easily disassembled, which is convenient for cleaning the fertilizer residues left on the blade during work, maintaining the cleanliness of the equipment. When damaged, the damaged blade can be easily disassembled and a new blade can be replaced, greatly reducing the maintenance cost, reducing the equipment downtime and improving the production efficiency.
[0023] Please refer to Figures 1-4 Figures 1-4 , in this embodiment, the driving assembly includes a support rod 101 and a connecting rod 102. A support rod 101 is disposed above the base 1, and a connecting rod 102 is disposed on one side of the support rod 101. The driving assembly further includes a third groove 103, a second connecting block 106, a threaded rod 104, and a second motor 105. A third groove 103 is formed below the connecting rod 102, a second connecting block 106 is disposed outside the third groove 103, a second motor 105 is disposed on one side of the connecting rod 102, and a threaded rod 104 is disposed at the output end of the second motor 105. When in use, by starting the second motor 105 to drive the rotation of the threaded rod 104, and by the rotation of the threaded rod 104 to drive the movement of the stirring assembly, the stirring assembly can be linearly moved, so that the fertilizer can fully flow in the entire stirring container, avoiding local accumulation or uneven concentration, and ensuring that the composition and properties of each part of the fertilizer are the same, thereby improving the overall quality stability of the product.
[0024] Please refer to Figures 1-4 Figures 1-4 , in this embodiment, the feeding assembly includes a funnel 201 and a second stirring blade 202. A funnel 201 is disposed above the top plate 4, and a second stirring blade 202 is disposed inside the funnel 201. A plurality of groups of second stirring blades 202 are provided. The feeding assembly further includes a rotating shaft 203 and a third motor 204. A third motor 204 is disposed outside the funnel 201, and the third motor 204 and the second stirring blade 202 are connected by the rotating shaft 203. When in use, by starting the third motor 204 to drive the rotation of the rotating shaft 203, and by the rotation of the rotating shaft 203 to drive the rotation of the second stirring blade 202, it is possible to prevent the fertilizer from being easily blocked when entering the mixing tank 5, ensure the smooth flow of the fertilizer, reduce the downtime, and improve the production efficiency. The collecting assembly further includes a discharge port 301, a valve 302, and a collecting tank 303. A discharge port 301 is disposed outside the mixing tank 5, a valve 302 is disposed above the discharge port 301, and a collecting tank 303 is disposed below the discharge port 301. When in use, by starting the valve 302, the fertilizer after uniform stirring can enter the collecting tank 303 from the discharge port 301, which is more convenient for the staff to process the processed fertilizer.
[0025] When working, start the first motor 403 to drive the rotation of the rotating rod 401. The rotation of the rotating rod 401 drives the rotation of the first stirring blade 402, so that the fertilizer can be evenly stirred. Since the first groove 405 is provided on the outer side of the rotating rod 401 and the first stirring blade 402 is connected to the first groove 405, the first stirring blade 402 can be easily disassembled. This facilitates the cleaning of the fertilizer residues left on the blade during work, maintaining the cleanliness of the equipment. When damaged, the damaged blade can be easily disassembled and a new blade can be replaced, greatly reducing the maintenance cost, reducing the equipment downtime, and improving the production efficiency.
[0026] At the same time, start the second motor 105 to drive the rotation of the threaded rod 104. The rotation of the threaded rod 104 drives the movement of the stirring assembly, enabling the stirring assembly to move linearly. Thus, the fertilizer can fully flow within the entire stirring container, avoiding local accumulation or uneven concentration, ensuring that the composition and properties of each part of the fertilizer are the same, and improving the overall quality stability of the product.
[0027] At the same time, start the third motor 204 to drive the rotation of the rotating shaft 203. The rotation of the rotating shaft 203 drives the rotation of the second stirring blade 202, preventing the fertilizer from being easily blocked when entering the mixing tank 5, ensuring smooth flow of the fertilizer, reducing the downtime, and improving the production efficiency.
[0028] At the same time, start the valve 302, so that the evenly stirred fertilizer can enter the collection tank 303 from the discharge port 301, making it more convenient for the staff to handle the processed fertilizer.
[0029] Through the above steps, by applying the fixed seat 3, the equipment can be stabilized during use, making it less likely to have problems such as loosening and displacement. It can continuously operate at a stable position without affecting the uniformity of stirring due to the movement or shaking of the equipment. By starting the first motor 403 to drive the rotation of the rotating rod 401, and the rotation of the rotating rod 401 drives the rotation of the first stirring blade 402, the fertilizer can be evenly stirred. Since the first groove 405 is provided on the outer side of the rotating rod 401 and the first stirring blade 402 is connected to the first groove 405, the first stirring blade 402 can be easily disassembled. This facilitates the cleaning of the fertilizer residues left on the blade during work, maintaining the cleanliness of the equipment. When damaged, the damaged blade can be easily disassembled and a new blade can be replaced, greatly reducing the maintenance cost, reducing the equipment downtime, and improving the production efficiency.
[0030] The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited to the above embodiments, and various changes can be made without departing from the gist of the present utility model within the scope of knowledge possessed by those skilled in the art.
Claims
1. Suspended milk fat production uniform stirring equipment, including a base (1), a support frame (2), a fixed seat (3), a top plate (4) and a stirring tank (5); characterized in that It also includes a driving component, a feeding component, a collecting component and a stirring component; there is a stirring tank (5) above the base (1), a support frame (2) below the base (1), a fixed seat (3) below the support frame (2), a top plate (4) above the stirring tank (5), a collecting component on one side of the stirring tank (5), a feeding component above the top plate (4), a stirring component inside the stirring tank (5), and a driving component above the stirring component; the stirring component includes a rotating rod (401), a first stirring blade (402), a first motor (403), a first connecting block (404), a first groove (405) and a second groove (406), there is a second groove (406) on the driving component, there is a connecting block above the second groove (406), there is a first motor (403) above the connecting block, the output end of the first motor (403) is provided with a rotating rod (401), the outside of the rotating rod (401) is provided with a first groove (405), there are multiple groups of the first grooves (405), and the outside of the first groove (405) is provided with a first stirring blade (402), and there are multiple groups of the first stirring blades (402).
2. The suspension milk fertilizer production uniform stirring equipment according to claim 1, wherein: There are four groups of support frames (2), and the four groups of support frames (2) are evenly distributed below the base (1).
3. The suspension milk fertilizer production uniform stirring device according to claim 2, characterized in that: The driving component includes a support rod (101) and a connecting rod (102), there is a support rod (101) above the base (1), and there is a connecting rod (102) on one side of the support rod (101).
4. The suspension milk fertilizer production uniform stirring device according to claim 3, characterized in that: The driving component also includes a third groove (103), a second connecting block (106), a threaded rod (104) and a second motor (105), there is a third groove (103) below the connecting rod (102), there is a second connecting block (106) outside the third groove (103), there is a second motor (105) on one side of the connecting rod (102), and the output end of the second motor (105) is provided with a threaded rod (104).
5. The suspension milk fertilizer production uniform stirring device according to claim 4, characterized in that: The feeding component includes a funnel (201) and a second stirring blade (202), there is a funnel (201) above the top plate (4), there is a second stirring blade (202) inside the funnel (201), and there are multiple groups of the second stirring blades (202).
6. The suspension milk fat production uniform stirring device according to claim 5, characterized in that: The feeding component also includes a rotating shaft (203) and a third motor (204), there is a third motor (204) outside the funnel (201), and the third motor (204) and the second stirring blade (202) are connected through the rotating shaft (203).
7. The suspension milk fertilizer production uniform stirring device according to claim 6, characterized in that: The collecting component includes a discharge port (301), a valve (302) and a collecting tank (303), there is a discharge port (301) outside the stirring tank (5), there is a valve (302) above the discharge port (301), and there is a collecting tank (303) below the discharge port (301).