Release agent spraying device

By designing an automated mold release agent spraying device, the problems of uneven and low efficiency of traditional manual spraying are solved, and the efficient and uniform spraying of the mold is achieved, and the quality of forgings is improved.

CN223145004UActive Publication Date: 2025-07-25HANGZHOU FUZE AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421526852.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-07-25
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The spraying of traditional forging mold release agents relies on manual operations, resulting in uneven spraying, large dust and low working efficiency, affecting the quality of forgings.

Method used

A mold release agent spraying device is designed, including a bracket, a nozzle, a hose, an X-axis adjustment assembly, a Y-axis adjustment assembly, a Z-axis adjustment assembly and a cylinder, to realize the automatic movement and spraying of the nozzle to ensure uniform spraying of the mold release agent.

Benefits of technology

Automatic spraying of molds is realized, spraying efficiency and uniformity are improved, dust is reduced, and the quality of forgings is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a release agent spraying device, and belongs to the field of spraying equipment. The release agent spraying device comprises a bracket; the nozzle is mounted on the bracket; one end of the hose is fixedly connected to the nozzle and communicated with the nozzle, and the other end of the hose is communicated with release agent supply equipment; the X-axis adjusting assembly is arranged on the support and used for driving the spray head to move in the X-axis direction. The Y-axis adjusting assembly is arranged on the support and used for driving the spray head to move in the Y-axis direction. The placing platform is movably mounted on the bracket; the fixed plate is fixedly connected to the side wall of the placing platform; the air cylinder is fixedly connected to the fixing plate. The clamping plate is fixedly connected to a piston rod of the air cylinder and slidably connected to the top wall of the containing platform. The Z-axis adjusting assembly is arranged on the support and used for driving the containing platform to move in the Z-axis direction. The mold release agent spraying device has the beneficial effect that a mold release agent can be automatically sprayed to a mold.
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Description

Technical Field

[0001] This application relates to the field of spraying equipment, and more particularly, to a demoulding agent spraying device. Background Art

[0002] A demoulding agent is a functional substance between the mold and the finished product. The demoulding agent has chemical resistance and is not dissolved when contacting the chemical components of different resins (especially styrene and amines). The demoulding agent also has heat resistance and stress resistance, is not easily decomposed or worn, adheres to the mold without transferring to the processed parts, and does not interfere with painting or other secondary processing operations. Due to the rapid development of processes such as injection molding, extrusion, calendering, molding, and laminating, the consumption of demoulding agents has also increased significantly.

[0003] The spraying of traditional forging die demoulding agents is operated by manually holding a spray gun, resulting in uneven spraying, large dust, low work efficiency, and adverse effects on the quality of forgings.

[0004] Now, a demoulding agent spraying device is provided, which can automatically spray the demoulding agent on the mold. Summary of the Utility Model

[0005] This part of the content of this application is used to briefly introduce the concepts, which will be described in detail in the following detailed implementation part. This part of the content of this application is not intended to identify the key features or essential features of the claimed technical solution, nor is it intended to limit the scope of the claimed technical solution.

[0006] To solve the technical problems mentioned in the above background art part, some embodiments of this application provide a demoulding agent spraying device, including: a bracket;

[0007] It is characterized in that:

[0008] The demoulding agent spraying device further includes:

[0009] A spray head, installed on the bracket;

[0010] A hose, one end fixedly connected to the spray head and communicating with the spray head;

[0011] Wherein, the other end of the hose is communicated with the demoulding agent supply device;

[0012] An X-axis adjustment component, arranged on the bracket, for driving the spray head to move in the X-axis direction;

[0013] A Y-axis adjustment component, arranged on the bracket, for driving the spray head to move in the Y-axis direction;

[0014] A placement platform, movably installed on the bracket;

[0015] The fixed plate is fixedly connected to the side wall of the placement platform;

[0016] The cylinder is fixedly connected to the fixed plate;

[0017] The clamping plate is fixedly connected to the piston rod of the cylinder and slidably connected to the top wall of the placement platform;

[0018] The Z-axis adjustment component is arranged on the bracket and is used to drive the placement platform to move in the Z-axis direction.

[0019] Further, the Z-axis adjustment component includes:

[0020] The Z-axis guide rail is fixedly connected to the bracket;

[0021] The Z-axis drive motor is fixedly connected to the bracket;

[0022] The first threaded shaft is fixedly connected to the output rotating shaft of the Z-axis drive motor;

[0023] The lifting block is slidably connected to the Z-axis guide rail and is threadedly connected to the first threaded shaft;

[0024] The mounting plate is fixedly connected to the side wall of the lifting block;

[0025] Wherein, the side wall of the mounting plate is fixedly connected to the placement platform.

[0026] Further, the X-axis adjustment component includes:

[0027] The second sliding seat is slidably connected to the upper end of the bracket;

[0028] The X-axis guide rail is fixedly connected to the bottom wall of the second sliding seat;

[0029] The first sliding seat is slidably connected to the X-axis guide rail;

[0030] The X-axis drive motor is fixedly connected to the second sliding seat;

[0031] The first bevel gear is fixedly connected to the output rotating shaft of the X-axis drive motor;

[0032] The limiting plate is fixedly connected to the bottom wall of the second sliding seat;

[0033] The second threaded shaft is rotatably connected to the limiting plate;

[0034] The second bevel gear is fixedly connected to the second threaded shaft and meshes with the first bevel gear;

[0035] Wherein, the second threaded shaft penetrates through the first sliding seat and is threadedly connected to the first sliding seat, and the nozzle is installed on the bottom wall of the first sliding seat.

[0036] Further, the Y-axis adjustment component includes:

[0037] The Y-axis guide rail is fixedly connected to the bracket;

[0038] The third sliding seat is slidably connected to the Y-axis guide rail;

[0039] The rack is fixedly connected to the side wall of the Y-axis guide rail;

[0040] The Y-axis driving motor is fixedly connected to the top wall of the third sliding seat;

[0041] The driving gear is fixedly connected to the output rotating shaft of the Y-axis driving motor and the driving gear meshes with the rack;

[0042] Wherein, the bottom wall of the third sliding seat is fixedly connected to one end of the X-axis guide rail.

[0043] Furthermore, there are two Y-axis guide rails which are symmetrically installed on the top wall of the bracket respectively, and the third sliding seat and the second sliding seat are slidably connected to the two Y-axis guide rails respectively.

[0044] Furthermore, there are two limit plates which are fixedly connected to the bottom wall of the third sliding seat and the bottom wall of the second sliding seat respectively.

[0045] Furthermore, the second threaded shaft is located between the two limit plates, and the two ends of the second threaded shaft are rotatably connected to the limit plates on both sides respectively.

[0046] Furthermore, one end of the X-axis guide rail is bolted to the bottom wall of the third sliding seat, and the other end of the X-axis guide rail is bolted to the bottom wall of the second sliding seat.

[0047] Furthermore, the moving area of the nozzle in the X-axis direction and the moving area in the Y-axis direction are both located above the placing platform.

[0048] Furthermore, there are two Z-axis guide rails which are symmetrically fixedly connected to the bracket, the upper and lower ends of the Z-axis guide rail are fixedly connected to the bracket respectively, and the two side walls of the lifting block are slidably connected to the Z-axis guide rails on both sides.

[0049] The beneficial effect of this application is: it provides a mold release agent spraying device which can automatically spray the mold release agent on the mold. Brief Description of the Drawings

[0050] The drawings forming a part of this application are used to provide a further understanding of this application, making other features, purposes and advantages of this application more obvious. The schematic embodiments and descriptions of the drawings of this application are used to explain this application and do not constitute an improper limitation to this application.

[0051] In addition, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic and the elements and components are not necessarily drawn to scale.

[0052] In the drawings:

[0053] Figure 1 is the overall schematic diagram according to an embodiment of the present application;

[0054] Figure 2 is the structural schematic diagram of a part of the embodiment, mainly showing the structure of the Z-axis adjustment assembly;

[0055] Figure 3 is the structural schematic diagram of a part of the embodiment, mainly showing the structure of the Y-axis adjustment assembly;

[0056] Figure 4 is the structural schematic diagram of a part of the embodiment, mainly showing the structure of the X-axis adjustment assembly.

[0057] Reference numerals:

[0058] 11. Bracket; 12. Z-axis guide rail; 13. Z-axis drive motor; 14. First threaded shaft; 15. Lifting block; 16. Mounting plate; 17. Placement platform; 18. Fixed plate; 19. Cylinder; 20. Clamping plate; 21. Y-axis guide rail; 22. Rack; 23. Third sliding seat; 24. Y-axis drive motor; 25. Driving gear; 26. Second sliding seat; 27. X-axis drive motor; 28. First bevel gear; 29. Limiting plate; 30. Second threaded shaft; 31. Second bevel gear; 32. X-axis guide rail; 33. First sliding seat; 34. Sprayer; 35. Hose. Detailed implementation manners

[0059] The embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although some embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not used to limit the protection scope of the present disclosure.

[0060] In addition, it should be noted that for the sake of convenience of description, only the parts related to the relevant invention are shown in the drawings. Without conflict, the embodiments in the present disclosure and the features in the embodiments can be combined with each other.

[0061] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependent relationships.

[0062] It should be noted that the modifications of "one" and "multiple" mentioned in this disclosure are illustrative rather than restrictive. Those skilled in the art should understand that unless otherwise clearly specified in the context, it should be understood as "one or more".

[0063] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0064] Refer to Figures 1-4 , a mold release agent spraying device, including: a bracket 11, a nozzle 34, a hose 35, a placement platform 17, a fixing plate 18, a cylinder 19, and a clamping plate 20.

[0065] In order to drive the placement platform 17 to move in the Z-axis direction, a Z-axis adjustment component is further provided. The Z-axis adjustment component includes: a Z-axis guide rail 12, a Z-axis drive motor 13, a first threaded shaft 14, a lifting block 15, and a mounting plate 16.

[0066] There are two Z-axis guide rails 12 which are symmetrically located and fixedly connected to the bracket 11. The upper and lower ends of the Z-axis guide rail 12 are respectively fixedly connected to the bracket 11. The two side walls of the lifting block 15 are slidably connected to the two Z-axis guide rails 12. The Z-axis drive motor 13 is fixedly connected to the bracket 11. The first threaded shaft 14 is fixedly connected to the output rotating shaft of the Z-axis drive motor 13. The first threaded shaft 14 passes through the lifting block 15 and is threadedly connected to the lifting block 15. The mounting plate 16 is fixedly connected to the side wall of the lifting block 15, and the side wall of the mounting plate 16 is fixedly connected to the placement platform 17.

[0067] There are two fixing plates 18 which are symmetrically located and fixedly connected to the two side walls of the placement platform 17. There are two cylinders 19 which are respectively fixedly connected to the two fixing plates 18. There are two clamping plates 20 which are respectively fixedly connected to the piston rods of the two cylinders 19. The two clamping plates 20 are respectively slidably connected to the top wall of the placement platform 17.

[0068] In order to drive the nozzle 34 to move in the X-axis direction, an X-axis adjustment component is further provided. The X-axis adjustment component includes: a second sliding seat 26, an X-axis guide rail 32, a first sliding seat 33, an X-axis drive motor 27, a first bevel gear 28, a limiting plate 29, a second threaded shaft 30, and a second bevel gear 31.

[0069] The second sliding seat 26 is slidably connected to the upper end of the bracket 11. The X-axis guide rail 32 is fixedly connected to the bottom wall of the second sliding seat 26. The first sliding seat 33 is slidably connected to the X-axis guide rail 32. The X-axis driving motor 27 is fixedly connected to the second sliding seat 26. The first bevel gear 28 is fixedly connected to the output rotating shaft of the X-axis driving motor 27. The limiting plate 29 is fixedly connected to the bottom wall of the second sliding seat 26. The second threaded shaft 30 is rotatably connected to the limiting plate 29. The second bevel gear 31 is fixedly connected to the second threaded shaft 30 and meshes with the first bevel gear 28. The second threaded shaft 30 penetrates through the first sliding seat 33 and is threadedly connected to the first sliding seat 33. The nozzle 34 is installed on the bottom wall of the first sliding seat 33. One end of the hose 35 is fixedly connected to the nozzle 34 and communicates with the nozzle 34. The other end of the hose 35 communicates with the mold release agent supply device.

[0070] In order to drive the nozzle 34 to move in the Y-axis direction, a Y-axis direction adjusting assembly is further provided. The Y-axis direction adjusting assembly includes: a Y-axis guide rail 21, a third sliding seat 23, a rack 22, a Y-axis driving motor 24, and a driving gear 25.

[0071] There are two Y-axis guide rails 21, which are respectively and symmetrically installed on the top wall of the bracket 11. The third sliding seat 23 and the second sliding seat 26 are respectively slidably connected to the two Y-axis guide rails 21. One end of the X-axis guide rail 32 is bolted to the bottom wall of the third sliding seat 23, and the other end of the X-axis guide rail 32 is bolted to the bottom wall of the second sliding seat 26. The rack 22 is fixedly connected to the side wall of one of the Y-axis guide rails 21. The Y-axis driving motor 24 is fixedly connected to the top wall of the third sliding seat 23. The driving gear 25 is fixedly connected to the output rotating shaft of the Y-axis driving motor 24 and the driving gear 25 meshes with the rack 22.

[0072] There are two limiting plates 29, which are respectively fixedly connected to the bottom wall of the third sliding seat 23 and the bottom wall of the second sliding seat 26. The second threaded shaft 30 is located between the two limiting plates 29, and both ends of the second threaded shaft 30 are rotatably connected to the limiting plates 29 on both sides. The moving area of the nozzle 34 in the X-axis direction and the moving area in the Y-axis direction are both located above the placement platform 17.

[0073] Working or installation process:

[0074] Place the mold that needs to be sprayed with mold release agent on the top wall of the placement platform 17, and start the cylinders 19 on both sides. The piston rods of the cylinders 19 extend and drive the clamping plates 20 to move along the axis direction of the piston rods of the cylinders 19 until the side walls of the clamping plates 20 are in pressing contact with the mold. Clamp and fix the mold through the two clamping plates 20 and the cylinders 19. After that, start the Z-axis drive motor 13. The output rotating shaft of the Z-axis drive motor 13 drives the first threaded shaft 14 to rotate. The first threaded shaft 14 drives the lifting block 15 to move upward by being threadedly connected to the lifting block 15. The lifting block 15 drives the mounting plate 16 to move upward synchronously. The mounting plate 16 drives the placement platform 17 to move and moves the mold upward to below the nozzle 34, reducing the distance between the nozzle 34 and the mold. The lower end of the nozzle 34 does not contact the top wall of the mold to prevent the mold from hindering the movement of the nozzle 34 in the X-axis and Y-axis directions.

[0075] Start the nozzle 34. The mold release agent is transported through the hose 35 and transported into the nozzle 34 and sprayed downward. The nozzle 34 sprays the mold release agent onto the surface of the mold. After that, start the Y-axis drive motor 24. The output rotating shaft of the Y-axis drive motor 24 drives the drive gear 25 to rotate. The drive gear 25 drives the third sliding seat 23 to slide on the Y-axis guide rail 21 by meshing with the rack 22. The third sliding seat 23 drives the first sliding seat 33 to move synchronously along the extension direction of the Y-axis guide rail 21 through the X-axis guide rail 32 and sprays the mold release agent on different positions of the mold.

[0076] While the Y-axis drive motor 24 is started, the X-axis drive motor 27 is started. The output rotating shaft of the X-axis drive motor 27 drives the first bevel gear 28 to rotate. The first bevel gear 28 drives the second bevel gear 31 to rotate by meshing with the second bevel gear 31. The second bevel gear 31 drives the second threaded shaft 30 to rotate. The second threaded shaft 30 drives the first sliding seat 33 to move along the extension direction of the X-axis guide rail 32 by being threadedly connected to the first sliding seat 33 and sprays the mold release agent on different positions of the mold.

[0077] By spraying the mold release agent on different positions of the mold in the X-axis and Y-axis directions, the spraying efficiency is improved; by placing the mold on the placement platform 17 and adjusting the horizontal height of the placement platform 17 in the Z-axis direction, it is applicable to molds of different heights.

[0078] The above description is only some preferred embodiments of the present disclosure and an explanation of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by the specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the above inventive concept. For example, the technical solutions formed by mutually replacing the above features with the technical features (but not limited to) disclosed in the embodiments of the present disclosure that have similar functions.

Claims

1. A demoulding agent spraying device, comprising: Bracket (11); It is characterized in that: The mold release agent spraying device further includes: A nozzle (34), mounted on the bracket (11); A hose (35), one end fixedly connected to the nozzle (34) and communicating with the nozzle (34); Wherein, the other end of the hose (35) is communicated with the mold release agent supply device; An X-axis adjustment assembly, arranged on the bracket (11) and used to drive the nozzle (34) to move in the X-axis direction; A Y-axis adjustment assembly, arranged on the bracket (11) and used to drive the nozzle (34) to move in the Y-axis direction; A placement platform (17), movably mounted on the bracket (11); A fixing plate (18), fixedly connected to the side wall of the placement platform (17); A cylinder (19), fixedly connected to the fixing plate (18); A clamping plate (20), fixedly connected to the piston rod of the cylinder (19) and slidably connected to the top wall of the placement platform (17); A Z-axis adjustment assembly, arranged on the bracket (11) and used to drive the placement platform (17) to move in the Z-axis direction.

2. The mold release agent spraying device according to claim 1, characterized in that: The Z-axis adjustment assembly includes: A Z-axis guide rail (12), fixedly connected to the bracket (11); A Z-axis driving motor (13), fixedly connected to the bracket (11); A first threaded shaft (14), fixedly connected to the output rotating shaft of the Z-axis driving motor (13); A lifting block (15), slidably connected to the Z-axis guide rail (12) and threadedly connected to the first threaded shaft (14); A mounting plate (16), fixedly connected to the side wall of the lifting block (15); Wherein, the side wall of the mounting plate (16) is fixedly connected to the placement platform (17).

3. The mold release agent spraying device according to claim 1, characterized in that: The X-axis adjustment assembly includes: A second sliding seat (26), slidably connected to the upper end of the bracket (11); An X-axis guide rail (32), fixedly connected to the bottom wall of the second sliding seat (26); A first sliding seat (33), slidably connected to the X-axis guide rail (32); An X-axis driving motor (27), fixedly connected to the second sliding seat (26); A first bevel gear (28), fixedly connected to the output rotating shaft of the X-axis driving motor (27); A limiting plate (29), fixedly connected to the bottom wall of the second sliding seat (26); A second threaded shaft (30), rotatably connected to the limiting plate (29); A second bevel gear (31), fixedly connected to the second threaded shaft (30) and meshing with the first bevel gear (28); Wherein, the second threaded shaft (30) penetrates through the first sliding seat (33) and is threadedly connected to the first sliding seat (33), and the nozzle (34) is mounted on the bottom wall of the first sliding seat (33).

4. The mold release agent spraying device according to claim 3, characterized in that: The Y-axis adjustment assembly includes: A Y-axis guide rail (21), fixedly connected to the bracket (11); The third sliding seat (23) is slidably connected to the Y-axis guide rail (21); The rack (22) is fixedly connected to the side wall of the Y-axis guide rail (21); The Y-axis driving motor (24) is fixedly connected to the top wall of the third sliding seat (23); The driving gear (25) is fixedly connected to the output rotating shaft of the Y-axis driving motor (24) and the driving gear (25) meshes with the rack (22); Wherein, the bottom wall of the third sliding seat (23) is fixedly connected to one end of the X-axis guide rail (32).

5. The mold release agent spraying device according to claim 4, characterized in that: There are two Y-axis guide rails (21) which are symmetrically installed on the top wall of the bracket (11) respectively, and the third sliding seat (23) and the second sliding seat (26) are respectively slidably connected to the two Y-axis guide rails (21).

6. The mold release agent spraying device according to claim 5, characterized in that: There are two limiting plates (29) which are respectively fixedly connected to the bottom wall of the third sliding seat (23) and the bottom wall of the second sliding seat (26).

7. The mold release agent spraying device according to claim 6, characterized in that: The second threaded shaft (30) is located between the two limiting plates (29), and the two ends of the second threaded shaft (30) are respectively rotatably connected to the limiting plates (29) on both sides.

8. The mold release agent spraying device according to claim 4, characterized in that: One end of the X-axis guide rail (32) is bolted to the bottom wall of the third sliding seat (23), and the other end of the X-axis guide rail (32) is bolted to the bottom wall of the second sliding seat (26).

9. The mold release agent spraying device according to claim 4, characterized in that: The moving area of the spray head (34) in the X-axis direction and the moving area in the Y-axis direction are both above the placement platform (17).

10. The mold release agent spraying device according to claim 2, characterized in that: There are two Z-axis guide rails (12) which are symmetrically fixedly connected to the bracket (11), the upper and lower ends of the Z-axis guide rail (12) are respectively fixedly connected to the bracket (11), and the two side walls of the lifting block (15) are slidably connected to the two Z-axis guide rails (12).