Nut surface layer rust-proof spraying device
By designing an automated anti-rust spraying device for nut surfaces, the problems of low efficiency and uneven spraying during the existing nut spraying process are solved, and uniform spraying of nut surfaces and protection of internal structures are achieved.
Patent Information
- Application Number
- CN202421959102.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The existing nut spraying process relies on manual operations, is inefficient and uneven spraying, which can easily cause the coating to enter the inside of the nut and affect the internal structure.
A nut surface anti-rust spraying device including a spray room and a hanger is designed. The nut is automatically sprayed using components such as conveying tracks, nozzles, trays and rotating gears. Through the cooperation of the conveying rollers and wave plates, the position and angle of the nut are automatically adjusted to ensure uniform spraying.
Automatic uniform spraying of the surface of the nut is achieved, avoiding the coating entering the inside of the nut, and improving the spraying efficiency and quality.
Smart Images

Figure CN223145018U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of spraying, and particularly relates to an anti-rust spraying device for the surface layer of nuts. Background Art
[0002] After large-sized nuts are machined, spraying operations need to be carried out on the nut surfaces to form an anti-rust layer on the nut surfaces, improve the corrosion resistance, and extend the service life. In the existing nut spraying process, generally, a large number of nuts are placed on a tray, and then manually sprayed. This spraying process depends on the technical experience of operators, not only has low spraying efficiency, but also is prone to uneven spraying and incomplete spraying. At the same time, in the existing spraying process, it is easy to spray the coating into the interior of the nuts, which will affect the internal thread structure. Therefore, it is necessary to improve the existing nut spraying process. Summary of the Utility Model
[0003] To solve the above technical problems, the technical solution adopted by the utility model is: an anti-rust spraying device for the surface layer of nuts, including a spraying room and a hanging rack. A conveying track is arranged in the spraying room, and inlets and outlets are respectively arranged at both ends of the spraying room. The conveying track includes two rows of conveying rollers, and a channel is formed between the two rows of conveying rollers. The conveying rollers are driven to rotate by a power mechanism. A number of nozzles are installed in the spraying room. The hanging rack includes a vertical pipe and a central rod. The upper end of the vertical pipe passes through the channel and is sequentially connected with a tray and a rotating gear. The tray is rotatably connected to the vertical pipe, and the rotating gear is fixedly connected to the vertical pipe. The central rod is located inside the vertical pipe. The upper end of the central rod extends out of the vertical pipe and is rotatably connected with a lifting plate. Roller cylinders are respectively rotatably connected to both sides of the lifting plate. Fixed mounting plates are respectively arranged above the conveying rollers, and wave plates with gradually fluctuating heights are mounted on the fixed mounting plates. The roller cylinders are respectively placed on the wave plates. A rack is fixedly connected to the inner side of one of the fixed mounting plates, and the rotating gear meshes with the rack. A number of hanging rods are sequentially arranged on the vertical pipe from bottom to top. Each layer of hanging rods includes a number of hanging rods arranged in a circumferential array around the vertical pipe. One end of the hanging rod is hinged to the vertical pipe, and the other end is detachably connected with a lifting rope. A number of lifting rope holes communicating with the inside of the vertical pipe are arranged on the vertical pipe, and the lifting rope holes correspond to the lifting ropes one by one. The lifting rope passes through the corresponding lifting rope hole and is fixedly connected to the central rod.
[0004] As a preference of the above technical solution, a key is fixedly connected to the central rod, and a vertically arranged key groove is arranged on the inner wall of the vertical pipe, and the key is located in the key groove.
[0005] As a preference of the above technical solution, a baffle is fixedly connected to one end of the hanging rod close to the vertical pipe.
[0006] As a preference of the above technical solution, a threaded hole is arranged at one end of the hanging rod far from the vertical pipe, and a bolt is threadedly connected in the threaded hole. One end of the lifting rope is fixedly connected to the bolt.
[0007] As an optimization of the above technical solution, a polytetrafluoroethylene gasket is installed in the lifting rope hole, and the lifting rope is a nylon rope.
[0008] The beneficial effects of the present utility model are as follows: The anti-rust spraying device for the surface layer of the nut of the present utility model realizes automatic and uniform spraying of anti-rust on the surface layer of the nut. During the spraying process, the position and angle of the nut can be automatically adjusted without additional power. Description of the Drawings
[0009] Figure 1 is a schematic structural diagram of the present utility model;
[0010] Figure 2 is a schematic structural diagram of the corrugated plate. Detailed Embodiments
[0011] Next, the technical solution of the present utility model will be clearly and completely described in conjunction with the drawings. Obviously, the described embodiments are some, rather than all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0012] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation of the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0013] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0014] Such as Figure 1-2As shown in the figure, an anti-rust spraying device for the surface of nuts includes a spraying chamber 1 and a hanging rack. A conveying track is provided in the spraying chamber 1, and inlets and outlets are respectively provided at both ends of the spraying chamber 1. The conveying track includes two rows of conveying rollers 2, and a channel 3 is formed between the two rows of conveying rollers 2. The conveying rollers 2 are driven to rotate by a power mechanism. A number of nozzles 4 are installed in the spraying chamber 1. The hanging rack includes a vertical pipe 5 and a central rod 6. The upper end of the vertical pipe 5 passes through the channel 3 and is successively connected with a tray 7 and a rotating gear 8. The tray 7 is rotatably connected to the vertical pipe 5, and the rotating gear 8 is fixedly connected to the vertical pipe 5. The central rod 6 is located inside the vertical pipe 5. The upper end of the central rod 6 extends out of the vertical pipe 5 and is rotatably connected with a lifting plate 9. Both sides of the lifting plate 9 are respectively rotatably connected with rollers 10. Fixed mounting plates 11 are respectively provided above the conveying rollers 2, and undulating wave plates 12 with gradually changing heights are installed on the fixed mounting plates 11. The rollers 10 are respectively placed on the wave plates 12. A rack 13 is fixedly connected to the inner side of one of the fixed mounting plates 11, and the rotating gear 8 meshes with the rack 13. A number of hanging rods 14 are successively provided on the vertical pipe 5 from bottom to top. Each layer of the hanging rods 14 includes a number of hanging rods 14 arranged in a circumferential array around the vertical pipe 5. One end of the hanging rod 14 is hinged to the vertical pipe 5, and the other end is detachably connected with a lifting rope 15. A number of lifting rope holes 16 communicating with the inside of the vertical pipe 5 are provided on the vertical pipe 5. The lifting rope holes 16 correspond to the lifting ropes 15 one by one. After passing through the corresponding lifting rope holes 16, the lifting ropes 15 are fixedly connected to the central rod 6. The nuts are successively sleeved on the hanging rods 14, and after sleeving, the lifting ropes 15 are connected to the hanging rods 14. The hanging racks are successively placed into the spraying chamber 1. The conveying rollers 2 support the tray 7, the rotating gear 8 meshes with the rack 13, and the rollers 10 are respectively located on the wave plates 12. The conveying rollers 2 rotate, causing the hanging racks to move forward successively. During the forward movement, the rollers 10 move up and down with the height change of the wave plates 12, driving the central rod 6 to move up and down, and then driving the hanging rods 14 to swing up and down through the lifting ropes 15, so that the nuts on the hanging rods 14 can slide back and forth on the hanging rods 14. At the same time, the rack 13 rotates, driving the hanging rack to rotate. The nozzles 4 in the spraying chamber 1 are connected to spraying equipment, and the coating is sprayed on the surface of the nuts. Since the nuts are constantly rotating and sliding on the hanging rods 14, the nuts at various positions and various parts of the nuts can be evenly sprayed. And since the nuts are sleeved on the hanging rods 14 and adjacent nuts can be closely adjacent due to gravity, the inside of the nuts is prevented from being directly sprayed.
[0015] Further, a key 17 is fixedly connected to the central rod 6, and a vertically arranged key groove 18 is provided on the inner wall of the vertical pipe 5. The key 17 is located in the key groove 18. The cooperation of the key 17 and the key groove 18 enables the central rod 6 and the vertical pipe 5 to rotate synchronously, and the central rod 6 can move up and down relative to the vertical pipe 5 inside the vertical pipe 5.
[0016] Further, a baffle 19 is fixedly connected to one end of the hanging rod 14 close to the vertical pipe 5. The baffle 19 restricts the position of the nut on the hanging rod 14 to prevent the nut from being too close to the vertical pipe 5.
[0017] Further, a threaded hole 20 is provided at one end of the hanging rod 14 away from the vertical pipe 5. A bolt is threadedly connected in the threaded hole 20, and one end of the lifting rope 15 is fixedly connected to the bolt. After the hanging rod 14 is filled with nuts, the bolt is screwed into the threaded hole 20, and the hanging rod 14 is fixed by the lifting rope 15. When discharging, the bolt is screwed out, and the hanging rod 14 is tilted downward to achieve rapid discharging.
[0018] Further, a polytetrafluoroethylene gasket is installed in the lifting rope hole 16, and the lifting rope 15 is a nylon rope. The polytetrafluoroethylene gasket has good wear resistance and self-lubricating properties, reducing the friction with the lifting rope 15.
[0019] It is worth mentioning that the technical features such as the spraying equipment and the driving device involved in the patent application of the present utility model should be regarded as the prior art. The specific structures, working principles, possible control methods, and spatial layout methods of these technical features can be selected conventionally in the art, and should not be regarded as the inventive points of the patent of the present utility model. The patent of the present utility model will not be further specifically elaborated.
[0020] The preferred specific embodiments of the present utility model have been described in detail above. It should be understood that those of ordinary skill in the art can make many modifications and variations based on the concept of the present utility model without creative work. Therefore, all technical solutions that can be obtained by those skilled in the art in the technical field based on the concept of the present utility model through logical analysis, reasoning, or limited experiments on the basis of the prior art should be within the protection scope determined by the claims.
Claims
1. An anti-rust spraying device for the surface of a nut, characterized in that, It includes a spraying booth and a hanging rack. A conveying track is provided inside the spraying booth. Inlets and outlets are respectively provided at both ends of the spraying booth. The conveying track includes two rows of conveying rollers. A channel is formed between the two rows of conveying rollers. The conveying rollers are driven to rotate by a power mechanism. A number of nozzles are installed inside the spraying booth. The hanging rack includes a vertical pipe and a central rod. The upper end of the vertical pipe passes through the channel and is sequentially connected with a tray and a rotating gear. The tray is rotatably connected to the vertical pipe, and the rotating gear is fixedly connected to the vertical pipe. The central rod is located inside the vertical pipe. The upper end of the central rod extends out of the vertical pipe and is rotatably connected with a lifting plate. Roller cylinders are respectively rotatably connected to both sides of the lifting plate. Fixed mounting plates are respectively provided above the conveying rollers. Wave plates with gradually fluctuating heights are installed on the fixed mounting plates. The roller cylinders are respectively placed on the wave plates. A rack is fixedly connected to the inner side of one of the fixed mounting plates. The rotating gear meshes with the rack. A number of hanging rods are sequentially arranged on the vertical pipe from bottom to top. Each layer of hanging rods includes a number of hanging rods arranged in a circumferential array around the vertical pipe. One end of the hanging rod is hinged to the vertical pipe, and the other end is detachably connected with a lifting rope. A number of lifting rope holes communicating with the inside of the vertical pipe are provided on the vertical pipe. The lifting rope holes correspond to the lifting ropes one by one. The lifting rope passes through the corresponding lifting rope hole and is fixedly connected to the central rod.
2. The anti-rust spraying device for the nut surface according to claim 1, wherein, A key is fixedly connected to the central rod. A vertically arranged key groove is provided on the inner wall of the vertical pipe. The key is located in the key groove.
3. The anti-rust spraying device for the nut surface according to claim 1, characterized in that, A baffle is fixedly connected to one end of the hanging rod close to the vertical pipe.
4. The anti-rust spraying device for the nut surface according to claim 3, characterized in that, A threaded hole is provided at one end of the hanging rod far from the vertical pipe. A bolt is threadedly connected in the threaded hole. One end of the lifting rope is fixedly connected to the bolt.
5. The anti-rust spraying device for the nut surface according to claim 4, characterized in that, A polytetrafluoroethylene gasket is installed in the lifting rope hole. The lifting rope is a nylon rope.