Novel anti-corrosion spraying device for sheet metal part machining
By designing an anti-corrosion spraying device including servo motors, threaded rods and clamping components, the problem of low single-station efficiency of existing sheet metal spraying devices is solved, and multi-station spraying and stable clamping of sheet metal parts is achieved, improving the spraying efficiency and applicability.
Patent Information
- Application Number
- CN202422203927.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing sheet metal processing and spraying devices can only spray in a single manner, resulting in inefficient spraying and inability to achieve multi-station processing, which is time-consuming and labor-intensive.
An anti-corrosion spraying device including a servo motor, a threaded rod, a moving seat, a stepper motor, a rotating disc and a clamping assembly is designed. The servo motor drives the threaded rod to drive the moving seat and the placement box to rotate, realize multi-station spraying of sheet metal parts, and the clamping assembly is adapted to the clamping of sheet metal parts of different sizes, improving tightness.
It realizes multi-station precision spraying of sheet metal parts, improves processing efficiency, simplifies operating procedures, has a wide range of applications, and is suitable for sheet metal parts of different sizes.
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Figure CN223145035U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spraying equipment, in particular to an anti-corrosion spraying device for processing sheet metal parts Background Technique
[0002] Sheet metal parts are products processed by sheet metal technology. We can't live without sheet metal parts everywhere in our life. Sheet metal parts are made by filament power supply windings, laser cutting, heavy processing, metal bonding, metal drawing, plasma cutting, precision welding, roll forming, bending of metal sheets, die forging and water jet cutting. Sheet metal parts have the characteristics of light weight, high strength, electrical conductivity, low cost and good mass production performance, and are widely used in the fields of electronic appliances, communications, automotive industry and medical devices. Spraying is a processing method that atomizes paint through a spray gun and coats it on the surface of an object. There are various types such as compressed air spraying, high-pressure airless spraying and electrostatic spraying
[0003] There are certain problems in the processing and spraying of existing sheet metal parts. Often, existing sheet metal parts can only be sprayed one by one during processing. After the anti-corrosion spraying of sheet metal parts is completed, the staff will replace the next sheet metal part, which reduces the processing and spraying efficiency of sheet metal parts, cannot process them at multiple stations, is time-consuming and laborious, and is not convenient to use. In view of the above problems, a new anti-corrosion spraying device for processing sheet metal parts is proposed for improvement and upgrading Content of the Utility Model
[0004] The purpose of the utility model is to provide a new anti-corrosion spraying device for processing sheet metal parts to solve the problems raised in the above background technique
[0005] To solve the above problems, the following technical solutions are provided
[0006] Design a new anti-corrosion spraying device for processing sheet metal parts, including a processing machine table. A fixed frame is fixedly connected to the upper end surface of the processing machine table, and an electric slider is slidably connected to the upper end surface of the fixed frame. Two electric sliders are fixedly connected to a moving plate, and a paint spray gun is slidably connected below the moving plate. A paint tank is arranged on the upper end surface of the fixed frame, and a blower is fixedly arranged inside one side of the fixed frame. One end of the blower is provided with a ventilation pipe, and one end of the ventilation pipe is provided with a plurality of air outlet pipes. An adjusting component is arranged on the upper end surface of the fixed frame, and a clamping component is arranged above the adjusting component
[0007] Further, the adjusting component includes a mounting frame, a servo motor and a threaded rod. The servo motor is fixedly arranged inside the mounting frame, and the output end of the servo motor is connected to the threaded rod. A limiting groove is opened inside the mounting frame, and a moving seat is threadedly connected to the outer wall of the threaded rod, and the outer wall of the moving seat is slidably connected to the inner wall of the limiting groove
[0008] Furthermore, an installation cylinder is fixedly arranged on the upper end surface of the moving seat, and a stepping motor is fixedly arranged inside the installation cylinder. One end of the stepping motor is provided with a top plate, and the top plate is fixedly connected below the rotating disk. Four placing boxes are arranged on the upper end surface of the rotating disk. Connecting cylinders are arranged inside all the four placing boxes. Convex blocks are symmetrically arranged on the outer wall of the connecting cylinder, and the convex blocks are slidably connected inside the placing boxes.
[0009] Furthermore, the clamping assembly includes an installation disk, a small motor and a fixed rod. The installation disk is clamped inside the connecting cylinder. The output end of the small motor is connected with a fixed rod. The fixed rod penetrates through the inside of the installation disk, and the extending end is connected to a worm. The outer wall of the worm is meshed with a worm gear.
[0010] Furthermore, both the worm and the worm gear are rotatably installed inside the installation disk. A large gear is fixedly connected to the upper end of the worm gear, and four gear plates are meshed with the outer wall of the large gear. Positioning rods are arranged on the upper end surfaces of all the four gear plates, and anti-slip clamping plates are sleeved on the outer walls of the positioning rods.
[0011] Furthermore, a limiting plate is arranged above the large gear, and four clamping blocks are arranged at the lower end of the limiting plate and are all arranged between the four gear plates. A clamping rod is fixedly arranged on the upper end surface of the limiting plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. Components such as a servo motor, a threaded rod, a moving seat, a stepping motor, a rotating disk, and placing boxes are arranged inside the device of the utility model. By driving the servo motor to drive the threaded rod to rotate, the threaded rod drives the installation cylinder on the moving seat to move. At the same time, the stepping motor is driven to drive the four placing boxes above the rotating disk to rotate. Then the placing boxes drive the sheet metal parts on the connecting cylinder to rotate intermittently for convenient spraying, which is beneficial to the accurate spraying of multi-station processing of sheet metal parts, improves the processing efficiency of sheet metal parts, saves time and effort, and has a simple structure.
[0014] 2. Components such as an installation disk, a small motor, a worm, a worm gear, a large gear, gear plates, positioning rods, and anti-slip clamping plates are arranged inside the device of the utility model. By driving the four groups of small motors to drive the worms at one end of the fixed rods to rotate, the worms drive the worm gears inside the installation disk to rotate. Then the worm gears drive the large gear to mesh with the four groups of gear plates to move. Thus, the anti-slip clamping plates on the outer walls of the positioning rods above the four groups of gear plates clamp and fix the sheet metal parts, which is beneficial to clamping sheet metal parts of different sizes and improving their fastening property at the same time, expands the application range of the spraying device, and is simple to operate.
[0015] With reference to the following description and the accompanying drawings, specific embodiments of the present invention are disclosed in detail, indicating the ways in which the principles of the present invention can be employed. It should be understood that the embodiments of the present invention are not limited in scope thereby. Within the spirit and terms of the appended claims, the embodiments of the present invention include many variations, modifications, and equivalents. Description of the Drawings
[0016] The drawings are used to provide a further understanding of the present invention and form a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention. In the drawings:
[0017] Figure 1 is a schematic diagram of the overall structure of a new anti-corrosion spraying device for sheet metal part processing of the present invention;
[0018] Figure 2 is a schematic diagram of the side structure of a new anti-corrosion spraying device for sheet metal part processing of the present invention;
[0019] Figure 3 is Figure 2 a partial split structure schematic diagram at;
[0020] Figure 4 is Figure 3 a partial split structure schematic diagram at;
[0021] Figure 5 is Figure 4 a partial enlarged split structure schematic diagram at.
[0022] In the figure: 1, processing machine table; 2, fixing frame; 3, paint box; 4, adjusting component; 41, mounting frame; 42, servo motor; 43, threaded rod; 44, moving seat; 45, limiting groove; 46, mounting cylinder; 47, stepping motor; 48, rotating disk; 49, placing box; 491, connecting cylinder; 492, convex block; 5, clamping component; 51, small motor; 52, worm; 53, mounting disk; 54, fixing rod; 55, worm gear; 56, large gear; 57, gear plate; 58, limiting plate; 581, clamping block; 582, clamping rod; 59, positioning rod; 591, anti-slip clamping plate; 6, paint spray gun; 7, blower; 8, air outlet pipe; 9, electric slider. Detailed Embodiments
[0023] To make the technical means, creative features, achieved purposes, and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.
[0024] As Figure 1 - Figure 5As shown in the figure, this embodiment provides a novel anti-corrosion spraying device for sheet metal part processing, including a processing machine table 1. A fixing frame 2 is fixedly connected to the upper end surface of the processing machine table 1, and an electric slider 9 is slidably connected to the upper end surface of the fixing frame 2. Two electric sliders 9 are fixedly connected to a moving plate, and a paint spray gun 6 is slidably connected below the moving plate. A paint tank 3 is arranged on the upper end surface of the fixing frame 2, and a blower 7 is fixedly arranged inside one side of the fixing frame 2. One end of the blower 7 is provided with a ventilation pipe, and one end of the ventilation pipe is provided with a plurality of air outlet openings 8. An adjusting component 4 is arranged on the upper end surface of the fixing frame 2, and a clamping component 5 is arranged above the adjusting component 4.
[0025] Preferably, the adjusting component 4 includes a mounting frame 41, a servo motor 42, and a threaded rod 43. The servo motor 42 is fixedly arranged inside the mounting frame 41, and the output end of the servo motor 42 is connected to the threaded rod 43. A limiting groove 45 is opened inside the mounting frame 41. A moving seat 44 is threadedly connected to the outer wall of the threaded rod 43, and the outer wall of the moving seat 44 is slidably connected to the inner wall of the limiting groove 45. An installation cylinder 46 is fixedly arranged on the upper end surface of the moving seat 44, and a stepping motor 47 is fixedly arranged inside the installation cylinder 46. One end of the stepping motor 47 is provided with a top plate, and the top plate is fixedly connected below a rotating disk 48. Four placement boxes 49 are arranged on the upper end surface of the rotating disk 48. Connecting cylinders 491 are arranged inside all four placement boxes 49. Convex blocks 492 are symmetrically arranged on the outer wall of the connecting cylinder 491, and the convex blocks 492 are slidably connected inside the placement boxes 49.
[0026] By driving the servo motor 42 inside the mounting frame 41 to drive the threaded rod 43 to rotate, the threaded rod 43 drives the installation cylinder 46 on the moving seat 44 to move. Then, when the installation cylinder 46 is moved below the paint spray gun 6, using the data display on the display screen of the processing machine table 1, at the same time, drive the stepping motor 47 to drive the four placement boxes 49 above the rotating disk 48 to rotate, and then the placement boxes 49 drive the sheet metal parts on the connecting cylinders 491 to rotate intermittently for convenient spraying.
[0027] Preferably, the clamping component 5 includes a mounting disk 53, a small motor 51, and a fixing rod 54. The mounting disk 53 is clamped inside the connecting cylinder 491. The output end of the small motor 51 is connected to the fixing rod 54. The fixing rod 54 penetrates through the inside of the mounting disk 53, and the extending end is connected to a worm 52. A worm gear 55 is meshed with the outer wall of the worm 52. Both the worm 52 and the worm gear 55 are rotatably installed inside the mounting disk 53. A large gear 56 is fixedly connected to the upper end of the worm gear 55, and four gear plates 57 are meshed with the outer wall of the large gear 56. Positioning rods 59 are arranged on the upper end surfaces of all four gear plates 57, and anti-slip clamping plates 591 are sleeved on the outer walls of the positioning rods 59. A limiting plate 58 is arranged above the large gear 56, and four clamping blocks 581 are arranged at the lower end of the limiting plate 58, and the clamping blocks 581 are all arranged between the four gear plates 57. A clamping rod 582 is fixedly arranged on the upper end surface of the limiting plate 58.
[0028] By driving four groups of small motors 51 to drive the worm 52 at one end of the fixed rod 54 to rotate, the worm 52 drives the worm gear 55 inside the mounting disc 53 to rotate, and then the worm gear 55 drives the large gear 56 to engage with the four gear plates 57 to move. According to the size of the sheet metal part, the four gear plates 57 drive the anti-slip clamping plates 591 on the outer wall of the upper positioning rod 59 to clamp and fix the sheet metal part, and the clamping block 581 under the limiting plate 58 is used to limit it while the gear plates 57 are engaged.
[0029] The working principle and working process of the present utility model: First, the staff places four sheet metal parts on the clamping rods 582 on the limiting plate 58. At this time, the external power supply is turned on. By driving four groups of small motors 51 to drive the worm 52 at one end of the fixed rod 54 to rotate, the worm 52 drives the worm gear 55 inside the mounting disc 53 to rotate, and then the worm gear 55 drives the large gear 56 to engage with the four gear plates 57 to move. According to the size of the sheet metal part, the four gear plates 57 drive the anti-slip clamping plates 591 on the outer wall of the upper positioning rod 59 to clamp and fix the sheet metal part, and the clamping block 581 under the limiting plate 58 is used to limit it while the gear plates 57 are engaged. It can stably clamp sheet metal parts of different sizes and improve their fastening performance at the same time. After the sheet metal part is fixed, at this time, by driving the servo motor 42 inside the mounting frame 41 to drive the threaded rod 43 to rotate, the threaded rod 43 drives the mounting cylinder 46 on the moving seat 44 to move. Then when the mounting cylinder 46 is moved under the paint spray gun 6, by using the data display on the display screen of the processing machine table 1, at the same time, the stepping motor 47 is driven to drive the four placement boxes 49 on the rotating disc 48 to rotate, and then the placement boxes 49 drive the sheet metal parts on the connecting cylinders 491 to rotate intermittently for convenient spraying. At the same time, the connecting cylinder 491 slides inside the placement box 49 by using the convex blocks 492 for convenient disassembly and assembly. Then the paint spray gun 6 extracts paint from the paint tank 3 to spray the sheet metal part. At the same time, the electric slider 9 is used for dimensional movement, and the sheet metal part can be accurately sprayed in multiple working positions. The sprayed sheet metal part is dried and solidified by the blower 7 on one side by using multiple air outlet pipes 8, and finally collected and packed.
[0030] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, terms such as "installation", "provided with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0031] In the description of this embodiment, the orientation or positional relationships such as "upper", "lower", "right", etc. are based on the orientation or positional relationships shown in the drawings. They are only for the convenience of description and simplifying the operations, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meanings.
Claims
1. A novel anti-corrosion spraying device for sheet metal part processing, characterized in that, It includes a processing machine tool (1), a fixed frame (2) is fixedly connected to the upper end surface of the processing machine tool (1), an electric slider (9) is slidably connected to the upper end surface of the fixed frame (2), two electric sliders (9) are fixedly connected to a moving plate, and a paint spray gun (6) is slidably connected below the moving plate. A paint tank (3) is arranged on the upper end surface of the fixed frame (2), and a blower (7) is fixedly arranged inside one side of the fixed frame (2). One end of the blower (7) is provided with a ventilation pipe, and one end of the ventilation pipe is provided with a plurality of air outlet openings (8). An adjusting assembly (4) is arranged on the upper end surface of the fixed frame (2), and a clamping assembly (5) is arranged above the adjusting assembly (4).
2. A novel anti-corrosion spraying device for sheet metal part processing according to claim 1, characterized in that, The adjusting assembly (4) includes a mounting frame (41), a servo motor (42) and a threaded rod (43). The servo motor (42) is fixedly arranged inside the mounting frame (41), and the output end of the servo motor (42) is connected to the threaded rod (43). A limiting groove (45) is formed inside the mounting frame (41). A moving seat (44) is threadedly connected to the outer wall of the threaded rod (43), and the outer wall of the moving seat (44) is slidably connected to the inner wall of the limiting groove (45).
3. A novel anti-corrosion spraying device for sheet metal part processing according to claim 2, characterized in that, An installation cylinder (46) is fixedly arranged on the upper end surface of the moving seat (44), and a stepping motor (47) is fixedly arranged inside the installation cylinder (46). A top plate is arranged at one end of the stepping motor (47), and the top plate is fixedly connected to the lower side of a rotating disc (48). Four placing boxes (49) are arranged on the upper end surface of the rotating disc (48). Connecting cylinders (491) are arranged inside all four placing boxes (49). Protrusions (492) are symmetrically arranged on the outer wall of the connecting cylinder (491), and the protrusions (492) are slidably connected inside the placing box (49).
4. A novel anti-corrosion spraying device for sheet metal part processing according to claim 1, characterized in that, The clamping assembly (5) includes a mounting disc (53), a small motor (51) and a fixed rod (54). The mounting disc (53) is clamped inside the connecting cylinder (491). The output end of the small motor (51) is connected to the fixed rod (54). The fixed rod (54) penetrates through the inside of the mounting disc (53), and the extending end is connected to a worm (52). A worm gear (55) is meshed with the outer wall of the worm (52).
5. A novel anti-corrosion spraying device for sheet metal part processing according to claim 4, characterized in that, Both the worm (52) and the worm gear (55) are rotatably installed inside the mounting disc (53). A large gear (56) is fixedly connected to the upper end of the worm gear (55), and four gear plates (57) are meshed with the outer wall of the large gear (56). Positioning rods (59) are arranged on the upper end surfaces of all four gear plates (57), and anti-slip clamping plates (591) are sleeved on the outer walls of the positioning rods (59).
6. A novel anti-corrosion spraying device for sheet metal part processing according to claim 5, characterized in that, A limiting plate (58) is arranged above the large gear (56). Four clamping blocks (581) are arranged at the lower end of the limiting plate (58), and the clamping blocks (581) are all arranged between the four gear plates (57). A clamping rod (582) is fixedly arranged on the upper end surface of the limiting plate (58).