Intelligent ultrasonic cleaning box for stainless steel wire production

By introducing the winding motor and unloading components into the intelligent ultrasonic cleaning machine, the time-consuming and laborious problem of manual winding after cleaning of stainless steel wire is solved, and automatic winding and unloading is achieved, and production efficiency is improved.

CN223145553UActive Publication Date: 2025-07-25ZHUJI RUIFENG METAL PROD CO LTD
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Patent Information

Application Number
CN202422276654.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-07-25
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The existing intelligent ultrasonic cleaning machine is not convenient for winding and unloading stainless steel wire, which leads to manual operation after cleaning, which is time-consuming and labor-intensive.

Method used

An intelligent ultrasonic cleaning box including an ultrasonic cleaning box body, a winding roller, a bracket, a winding motor, a limiting assembly and a feeding assembly are designed. The winding motor and servo motor are controlled by the controller to realize automatic winding and limiting, and the cutting assembly is convenient for the disassembly of the winding roller.

Benefits of technology

Automatic winding and unloading of stainless steel wires is realized, which improves production efficiency, reduces manual operation and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of stainless steel wire production, and particularly relates to an intelligent ultrasonic cleaning box for stainless steel wire production, which comprises an ultrasonic cleaning box body and a wind-up roller, the ultrasonic cleaning box body is provided with a feed port and a discharge port, one end of the ultrasonic cleaning box body is provided with a support, the support is provided with a controller, and the controller is connected with the wind-up roller. A limiting assembly is arranged on the support, a winding motor is installed at one end of the support, a fixing rod is installed at the output end of the winding motor, a first clamping block is installed at the end of the fixing rod, a rotating rod is rotationally connected to one side wall of an inner cavity of the support, and a discharging assembly is arranged in the rotating rod. According to the stainless steel wire winding device, due to the arrangement of the discharging assembly, the winding roller can be detached, so that the effect of conveniently taking and winding stainless steel wires again is achieved, discharging is convenient, and the production efficiency of the stainless steel wires is improved; and through the arrangement of the limiting assembly, the winding range of the stainless steel wires can be limited, and the winding effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of stainless steel wire production, in particular to an intelligent ultrasonic cleaning box for stainless steel wire production. Background Technique

[0002] The intelligent ultrasonic cleaning machine utilizes the cavitation effect of ultrasonic waves. By generating high-frequency oscillation signals, the signals are converted into high-frequency mechanical oscillations, causing the tiny bubbles in the cleaning liquid to vibrate under the action of sound waves. These bubbles are formed and grow in the negative pressure area of the longitudinal propagation of ultrasonic waves, while in the positive pressure area, when the sound pressure reaches a certain value, the bubbles rapidly increase and then suddenly close, generating shock waves when the bubbles close, destroying insoluble dirt and dispersing them in the cleaning liquid. This effect can effectively remove the dirt and rust on the stainless steel wire, restoring its original luster and cleanliness; currently, the intelligent ultrasonic cleaning machines in the existing technology are usually not convenient for winding and discharging the stainless steel wire, so manual winding is required after cleaning, which is time-consuming and laborious. Content of the Utility Model

[0003] (I) Technical Problems to be Solved

[0004] In view of the deficiencies of the existing technology, the utility model provides an intelligent ultrasonic cleaning box for stainless steel wire production, which solves the problems raised in the above background technique.

[0005] (II) Technical Solutions

[0006] The utility model specifically adopts the following technical solutions to achieve the above purposes:

[0007] An intelligent ultrasonic cleaning box for stainless steel wire production includes an ultrasonic cleaning box body and a winding roller. The ultrasonic cleaning box body is provided with a feed inlet and a discharge outlet. One end of the ultrasonic cleaning box body is installed with a bracket, on which a controller is provided, and a limiting component is provided on the bracket. One end of the bracket is installed with a winding motor, the output end of the winding motor is installed with a fixing rod, the end of the fixing rod is installed with a first clamping block, one side wall of the inner cavity of the bracket is rotatably connected with a rotating rod, a blanking component is arranged in the rotating rod, limiting discs are installed on the outer walls of the rotating rod and the fixing rod, and clamping grooves are opened at both ends of the winding roller;

[0008] The blanking component includes two guide rods symmetrically installed in the rotating rod. A sliding plate is slidably connected between the two guide rods. One end of the sliding plate is installed with a second clamping block, which is slidably connected with the rotating rod. A lead screw is rotatably connected in the rotating rod, and the lead screw is threadedly connected with the sliding plate. One end of the lead screw is installed with a driven bevel gear, and a positive and reverse motor is installed on the outer wall of the rotating rod, and the output end of the positive and reverse motor is installed with a driving bevel gear.

[0009] Further, the driving bevel gear and the driven bevel gear mesh with each other.

[0010] Further, the structure of the second clamping block is the same as that of the first clamping block, and the size of the clamping groove is adapted to that of the second clamping block.

[0011] Further, the limiting assembly includes a servo motor installed at one end of the bracket. Two sliding seats are slidably connected to the bracket. A bidirectional screw is rotatably connected inside the bracket. The output end of the servo motor is connected to the bidirectional screw. The bidirectional screw is threadedly connected to the sliding seats. Electric push rods are installed at the bottom ends of the two sliding seats, and pressing plates are installed at the telescopic ends of the two electric push rods.

[0012] Further, the pressing plate is adapted to the outer wall of the winding roller.

[0013] Further, the input end of the servo motor is connected to the output end of the controller, the input end of the forward and reverse motor is connected to the output end of the controller, and the input end of the electric push rod is connected to the output end of the controller.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the present utility model provides an intelligent ultrasonic cleaning tank for stainless steel wire production, having the following beneficial effects:

[0016] In the present utility model, the controller controls the winding motor to drive the fixed rod to rotate, and drives the winding roller to rotate to wind the cleaned stainless steel wire. Through the setting of the blanking assembly, the winding roller can be disassembled, so as to achieve the effect of facilitating the taking and rewinding of the stainless steel wire, with convenient blanking and improved production efficiency of the stainless steel wire; through the setting of the limiting assembly, the winding range of the stainless steel wire can be limited, improving the winding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 is a schematic diagram of the structure of the limiting assembly of the present utility model;

[0019] Figure 3 is a schematic diagram of the structure of the winding roller of the present utility model;

[0020] Figure 4 is a schematic diagram of the structure of the blanking assembly of the present utility model;

[0021] Figure 5 is a structural system diagram of the present utility model.

[0022] In the figure: 1. Ultrasonic cleaning tank body; 2. Discharge port; 4. Bracket; 5. Limit component; 51. Servo motor; 52. Slide seat; 53. Electric push rod; 54. Pressure plate; 55. Bidirectional screw; 6. Rewinding roller; 7. Rewinding motor; 8. Fixed rod; 9. Rotating rod; 10. Limit disc; 11. Card slot; 12. First clamping block; 13. Feeding component; 131. Guide rod; 132. Slide plate; 133. Second clamping block; 134. Lead screw; 135. Driven bevel gear; 136. Reversible motor; 137. Driving bevel gear; 14. Controller. Detailed implementation mode

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative work shall fall within the protection scope of the present invention.

[0024] Embodiment

[0025] As Figures 1-5 shown, an intelligent ultrasonic cleaning tank for stainless steel wire production proposed in an embodiment of the present invention includes an ultrasonic cleaning tank body 1 and a rewinding roller 6. The ultrasonic cleaning tank body 1 is provided with a feeding port and a discharge port 2. One end of the ultrasonic cleaning tank body 1 is installed with a bracket 4. The bracket 4 is provided with a controller 14. The bracket 4 is provided with a limit component 5. One end of the bracket 4 is installed with a rewinding motor 7. The output end of the rewinding motor 7 is installed with a fixed rod 8. The end of the fixed rod 8 is installed with a first clamping block 12. One side wall of the inner cavity of the bracket 4 is rotatably connected with a rotating rod 9. The rotating rod 9 is provided with a feeding component 13. The outer walls of the rotating rod 9 and the fixed rod 8 are both installed with limit discs 10. Card slots 11 are opened at both ends of the rewinding roller 6; it is convenient to inject stainless steel wire into the ultrasonic cleaning tank body 1 through the feeding port and the discharge port 2 for cleaning. The controller 14 is used to control the rewinding motor 7 to drive the fixed rod 8 to rotate, drive the rewinding roller 6 to rotate to wind the cleaned stainless steel wire, and through the setting of the feeding component 13, the rewinding roller 6 can be disassembled, so as to achieve the effect of facilitating the taking and rewinding of stainless steel wire, with convenient feeding and improved production efficiency of stainless steel wire; through the setting of the limit component 5, the winding range of the stainless steel wire can be limited, improving the winding effect;

[0026] The blanking assembly 13 includes two guide rods 131 symmetrically installed in the rotating rod 9. A slide plate 132 is slidably connected between the two guide rods 131. One end of the slide plate 132 is provided with a second clamping block 133. The second clamping block 133 is slidably connected to the rotating rod 9. A lead screw 134 is rotatably connected in the rotating rod 9. The lead screw 134 is threadedly connected to the slide plate 132. One end of the lead screw 134 is provided with a driven bevel gear 135. The outer wall of the rotating rod 9 is provided with a forward and reverse motor 136. The output end of the forward and reverse motor 136 is provided with a driving bevel gear 137. The forward and reverse motor 136 is controlled by the controller 14 to drive the driving bevel gear 137 to rotate, drive the driven bevel gear 135 to rotate, drive the lead screw 134 to rotate, drive the slide plate 132 to slide on the guide rod 131, so as to drive the second clamping block 133 to slide into the rotating rod 9. At this time, the second clamping block 133 disengages from the clamping groove 11, completing the disassembly of the winding roller 6 and facilitating the blanking of the stainless steel wire.

[0027] As Figure 4 shown, in some embodiments, the driving bevel gear 137 meshes with the driven bevel gear 135; facilitating blanking.

[0028] As Figure 4 shown, in some embodiments, the structure of the second clamping block 133 is the same as that of the first clamping block 12, and the size of the clamping groove 11 is adapted to that of the second clamping block 133; facilitating installation.

[0029] As Figure 2 shown, in some embodiments, the limiting assembly 5 includes a servo motor 51 installed at one end of the bracket 4. Two sliding seats 52 are slidably connected to the bracket 4. A bidirectional lead screw 55 is rotatably connected in the bracket 4. The output end of the servo motor 51 is connected to the bidirectional lead screw 55. The bidirectional lead screw 55 is threadedly connected to the sliding seats 52. The bottom ends of the two sliding seats 52 are both provided with electric push rods 53. The telescopic ends of the two electric push rods 53 are both provided with pressing plates 54. The servo motor 51 and the electric push rods 53 are controlled by the controller 14. The servo motor 51 drives the bidirectional lead screw 55 to rotate, drives the sliding seats 52 to slide relatively or oppositely on the bracket 4, so as to drive the two pressing plates 54 to move, adjusting the distance between the two pressing plates 54, thereby limiting the winding range of the stainless steel wire. The telescoping of the electric push rods 53 facilitates blanking.

[0030] As Figure 2 shown, in some embodiments, the pressing plate 54 is adapted to the outer wall of the winding roller 6; facilitating limiting.

[0031] As Figure 5 shown, in some embodiments, the input end of the servo motor 51 is connected to the output end of the controller 14, the input end of the forward and reverse motor 136 is connected to the output end of the controller 14, and the input end of the electric push rod 53 is connected to the output end of the controller 14; facilitating intelligent control.

[0032] Finally, it should be noted that the above are only preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An intelligent ultrasonic cleaning tank for the production of stainless steel wires, comprising an ultrasonic cleaning tank body (1) and a winding roller (6), characterized in that: The ultrasonic cleaning tank body (1) is provided with a feeding port and a discharging port (2). One end of the ultrasonic cleaning tank body (1) is installed with a bracket (4). A controller (14) is provided on the bracket (4). A limiting component (5) is provided on the bracket (4). A winding motor (7) is installed at one end of the bracket (4). The output end of the winding motor (7) is installed with a fixing rod (8). A first clamping block (12) is installed at the end of the fixing rod (8). One side wall of the inner cavity of the bracket (4) is rotatably connected with a rotating rod (9). A blanking component (13) is arranged in the rotating rod (9). Limiting discs (10) are installed on the outer walls of the rotating rod (9) and the fixing rod (8). Claw slots (11) are formed at both ends of the winding roller (6). The blanking component (13) includes two guide rods (131) symmetrically installed in the rotating rod (9). A sliding plate (132) is slidably connected between the two guide rods (131). A second clamping block (133) is installed at one end of the sliding plate (132). The second clamping block (133) is slidably connected with the rotating rod (9). A lead screw (134) is rotatably connected in the rotating rod (9). The lead screw (134) is threadedly connected with the sliding plate (132). A driven bevel gear (135) is installed at one end of the lead screw (134). A forward and reverse motor (136) is installed on the outer wall of the rotating rod (9). The output end of the forward and reverse motor (136) is installed with a driving bevel gear (137).

2. The intelligent ultrasonic cleaning tank for the production of stainless steel wires according to claim 1, characterized in that: The driving bevel gear (137) meshes with the driven bevel gear (135).

3. The intelligent ultrasonic cleaning tank for stainless steel wire production according to claim 1, wherein: The structure of the second clamping block (133) is the same as that of the first clamping block (12). The size of the claw slot (11) is adapted to that of the second clamping block (133).

4. The intelligent ultrasonic cleaning tank for stainless steel wire production according to claim 1, characterized in that: The limiting component (5) includes a servo motor (51) installed at one end of the bracket (4). Two sliding seats (52) are slidably connected to the bracket (4). A bidirectional screw rod (55) is rotatably connected in the bracket (4). The output end of the servo motor (51) is connected with the bidirectional screw rod (55). The bidirectional screw rod (55) is threadedly connected with the sliding seats (52). Electric push rods (53) are installed at the bottom ends of the two sliding seats (52). The telescopic ends of the two electric push rods (53) are both installed with pressing plates (54).

5. The intelligent ultrasonic cleaning tank for stainless steel wire production according to claim 4, characterized in that: The pressing plate (54) is adapted to the outer wall of the winding roller (6).

6. The intelligent ultrasonic cleaning tank for stainless steel wire production according to claim 4, wherein: The input end of the servo motor (51) is connected with the output end of the controller (14). The input end of the forward and reverse motor (136) is connected with the output end of the controller (14). The input end of the electric push rod (53) is connected with the output end of the controller (14).