Scrap cleaning structure for train wheel forging

By designing the waste chip cleaning structure for forging of train wheels, the problems of waste chip splashing and hot air during forging are solved, and the automatic collection and cooling effect is achieved, which improves cleaning efficiency and operation safety.

CN223145557UActive Publication Date: 2025-07-25JIANGSU JUNYU NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421933426.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-07-25
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

During the forging process of the existing forging device, waste chips on the surface of the forging items splashed and the cleaning effect was poor, and the heat of hot air was not effectively reduced, resulting in manual cleaning and high-temperature operations required in the subsequent process.

Method used

A waste chip cleaning structure for forged train wheels is designed, including protective covers, collection components, hydraulic cylinders, thump blocks, support frames, storage boxes and cooling components. The waste chips are collected through protective covers, smoke is cooled with fans and water pumps, and a detachable storage box is set up for cleaning.

Benefits of technology

It realizes automatic collection and storage of waste chips, effective cooling of smoke and dust, reduces manual cleaning and reduces the temperature of the working environment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a scrap cleaning structure for train wheel forging, which belongs to the technical field of scrap cleaning structures for train wheel forging, and adopts the technical scheme that the scrap cleaning structure comprises a first non-slip mat, the top of the first non-slip mat is fixedly connected with a collecting component, and the top of the collecting component is fixedly connected with a protective cover; a hydraulic cylinder body is fixedly connected to the top of the protective cover, a hammering block is fixedly connected to the bottom of the hydraulic cylinder body, supporting frames are fixedly connected to the left side and the right side of the hydraulic cylinder body correspondingly, and second non-slip mats are fixedly connected to the bottoms of the two supporting frames correspondingly. The problems that waste chips on the surface of a forged object splash, most of existing cleaning structures are limited to the top of a die, a user still needs to manually clean a workbench subsequently, the cleaning effect is poor, and hot air still has a little heat through a pure fan body are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste chip cleaning structures for forging train wheels, and particularly relates to a waste chip cleaning structure for forging train wheels. Background Art

[0002] Forging refers to an object produced by forging metal in a red-hot state through equipment such as pneumatic hammers or presses. To put it simply, forging is to bake the metal of the object until it is soft and then shape it. Forging refers to an object produced by forging metal in a red-hot state through equipment such as pneumatic hammers or presses. To put it simply, forging is to bake the metal of the object until it is soft and then shape it.

[0003] At present, the forging devices on the market do not have an ash cleaning function. The residues left after multiple forging operations may affect the workpiece and the forging table, and there is no heat dissipation function, making workers work in a high-temperature environment.

[0004] The existing patent (Publication No.: CN211965776U) discloses a forging device, aiming to provide a forging device with an ash cleaning function and a heat dissipation function. It includes a base, an electric box, a forging table module, a forging head module, a heat dissipation module, and an ash cleaning module. A power supply is provided inside the electric box. The electric box and the forging table module are both connected to the upper end of the base. The forging head module, the heat dissipation module, and the ash cleaning module are all electrically connected to the power supply. The forging head module, the heat dissipation module, and the ash cleaning module are all connected to the electric box. The heat dissipation module and the ash cleaning module are respectively located on the left and right sides of the electric box. The forging head module is located directly above the forging table module. The beneficial effects of this utility model are: it can clean ash through the ash cleaning module; dissipate heat through the heat dissipation module; facilitate the replacement of the forging table and the forging head through the cooperation of the chute and the slider; reinforce the stability through the baffle and the fixing bolts; and facilitate the storage and removal of residues through the residue box.

[0005] In view of the above problems, the existing patent has provided solutions. Most of the waste chips on the surface of the forging item are splashed during the forging process. Most of the existing cleaning structures are limited to the top of the mold, resulting in the need for the user to manually clean the workbench subsequently, leading to poor cleaning effects. And through a simple fan body, the hot air still has a certain amount of heat.

[0006] Therefore, a waste chip cleaning structure for forging train wheels is proposed. Summary of the Utility Model

[0007] The purpose of the present utility model is to provide a waste chip cleaning structure for forging train wheels, which can solve the problems that during the forging process of most items to be forged, the waste chips on the surface of the forged items are splashed, and most of the existing cleaning structures are limited to the top of the mold, resulting in the need for users to manually clean the workbench subsequently, resulting in poor cleaning effect, and through a simple fan body, the hot air still has a certain amount of heat.

[0008] To achieve the above object, the present utility model provides the following technical solutions: A waste chip cleaning structure for forging train wheels, including a first anti-slip pad, the top of the first anti-slip pad is fixedly connected with a collection component, the top of the collection component is fixedly connected with a protective cover, the top of the protective cover is fixedly connected with a hydraulic cylinder body, the bottom of the hydraulic cylinder body is fixedly connected with a hammering block, both the left and right sides of the hydraulic cylinder body are fixedly connected with support frames, and the bottoms of the two support frames are both fixedly connected with second anti-slip pads. The rear side of the protective cover is communicated with a cooling component, and a support column is fixedly connected inside the collection component, and the top of the support column is fixedly connected with a bottom plate;

[0009] The collection component includes a frame, a draw hole is opened on the front side of the frame, a storage box is clamped inside the draw hole, a circular groove for cooperating with the support column is opened on the rear side of the storage box, a groove is opened on the front side of the storage box, and a draw block is fixedly connected to the top of the inner wall of the groove.

[0010] Preferably, a collection hopper is communicated with the rear side of the protective cover, a connecting pipe is communicated with the rear side of the collection hopper, a collection box is communicated with the side of the connecting pipe away from the collection hopper, and a fan body is fixedly connected inside the collection box.

[0011] Preferably, a water pump body is fixedly connected to the left side of the collection box, a first connecting hose is communicated with the top of the water pump body, a second connecting hose is communicated with the bottom of the water pump body, and a sprinkler head is communicated with the bottom of the first connecting hose.

[0012] Preferably, a partition plate is fixedly connected inside the collection box, an exhaust pipe is communicated with the top of the collection box, a circular sleeve is clamped on the surface of the exhaust pipe, and a filter screen is fixedly connected inside the circular sleeve.

[0013] Preferably, a sliding groove is opened on the front side of the protective cover, two shielding doors are arranged on the front side of the protective cover, sliding blocks for cooperating with the sliding groove are fixedly connected to the rear sides of the two shielding doors, and toughened glass is fixedly connected inside the two shielding doors.

[0014] Preferably, adjusting handles are fixedly connected to the front sides of the two shielding doors, and the materials of the two adjusting handles are both stainless steel.

[0015] Preferably, a filling pipe is connected to the top of the collection box, and a liquid outlet pipe is connected to the right side of the collection box.

[0016] Preferably, a sealing sleeve is clamped inside the filling pipe, and an adjusting block is fixedly connected to the top of the sealing sleeve.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0018] 1. In this application, during the process of the hammering block hammering the train wheel, waste chips will be generated. The generated waste chips are blocked by the protective cover and then fall into the storage box. Then, after the processing of the train wheel is completed, after a certain amount of waste chips are stored in the storage box, the user manually contacts the pulling block inside the groove, and then disassembles the storage box on the inner wall of the pulling hole to clean the waste chips inside the storage box.

[0019] 2. In this application, through the collection hopper, the connecting pipe and the fan body, the soot inside the protective cover is guided into the collection box. Then, the user starts the water pump body, so that the water pump body guides the water source inside the collection box into the first connecting hose through the second connecting hose. Then, the soot is cooled by the spray head, and then the soot is discharged from the collection box through the exhaust pipe. By setting the circular sleeve and the filter screen, the effect of filtering impurities from the soot can be achieved. Description of the Drawings

[0020] Figure 1 It is the overall structure diagram of the waste chip cleaning structure for forging train wheels of the present utility model;

[0021] Figure 2 It is the exploded view of the collection component of the present utility model;

[0022] Figure 3 It is the structural diagram of the temperature reduction component of the present utility model;

[0023] Figure 4 It is the exploded view of the partial components of the present utility model;

[0024] Figure 5 For the present utility model Figure 2 The enlarged view of part A.

[0025] In the figure, 1 is the first anti-slip mat; 2 is the collection assembly; 201 is the frame; 202 is the draw hole; 203 is the storage box; 204 is the circular groove; 205 is the groove; 206 is the draw block; 3 is the protective cover; 4 is the hydraulic cylinder body; 5 is the support frame; 6 is the second anti-slip mat; 7 is the cooling assembly; 701 is the collection hopper; 702 is the connecting pipe; 703 is the collection box; 704 is the fan body; 705 is the water pump body; 706 is the first connecting hose; 707 is the second connecting hose; 708 is the spray head; 709 is the partition board; 710 is the exhaust pipe; 711 is the circular sleeve; 712 is the filter screen; 8 is the support column; 9 is the bottom plate; 10 is the sliding groove; 11 is the shielding door; 12 is the sliding block; 13 is the tempered glass; 14 is the adjusting handle; 15 is the filling pipe; 16 is the liquid outlet pipe; 17 is the sealing sleeve; 18 is the adjusting block; 19 is the hammering block. Detailed implementation manners

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0027] Please refer to Figures 1-5 , the present invention provides the following technical solutions:

[0028] A waste chip cleaning structure for forging train wheels includes a first anti-slip mat 1. The top of the first anti-slip mat 1 is fixedly connected with a collection assembly 2. The top of the collection assembly 2 is fixedly connected with a protective cover 3. The top of the protective cover 3 is fixedly connected with a hydraulic cylinder body 4. The bottom of the hydraulic cylinder body 4 is fixedly connected with a hammering block 19. The left and right sides of the hydraulic cylinder body 4 are both fixedly connected with support frames 5. The bottoms of the two support frames 5 are both fixedly connected with a second anti-slip mat 6. The rear side of the protective cover 3 is communicated with a cooling assembly 7. A support column 8 is fixedly connected inside the collection assembly 2. The top of the support column 8 is fixedly connected with a bottom plate 9;

[0029] The collection assembly 2 includes a frame 201. A draw hole 202 is opened on the front side of the frame 201. A storage box 203 is clamped inside the draw hole 202. A circular groove 204 for cooperating with the support column 8 is opened on the rear side of the storage box 203. A groove 205 is opened on the front side of the storage box 203. The top of the inner wall of the groove 205 is fixedly connected with a draw block 206.

[0030] In this embodiment: By providing the first anti-slip pad 1 and two second anti-slip pads 6, the effects of respectively supporting the collection assembly 2 and the two support frames 5 can be achieved. By providing the collection assembly 2, the effect of collecting waste chips can be achieved. By providing the protective cover 3, the effect of protecting and shielding the hammering environment can be achieved. By providing the hydraulic cylinder body 4, the hammering block 19, the support column 8 and the bottom plate 9, the effect of placing the train wheel to be processed on the top of the bottom plate 9 can be achieved. Then, by the user operating the hydraulic cylinder body 4, the hydraulic cylinder body 4 controls the hammering block 19 to process the train wheel placed on the top of the support column 8 supporting the bottom plate 9. By providing the two support frames 5, the effect of supporting the hydraulic cylinder body 4 can be achieved. By providing the frame 201, the pull hole 202, the storage box 203, the groove 205 and the pull block 206, the effect of supporting the protective cover 3 by the frame 201 can be achieved. Then, during the process of the hammering block 19 hammering the train wheel, waste chips will be generated. The generated waste chips are blocked by the protective cover 3 and then fall into the interior of the storage box 203. Then, after the processing of the train wheel is completed and a certain amount of waste chips are stored in the storage box 203, the user manually contacts the pull block 206 inside the groove 205, and then detaches the storage box 203 from the inner wall of the pull hole 202 to clean the waste chips inside the storage box 203. By providing the circular groove 204, the effect of contacting the surface of the support column 8 can be achieved, which is convenient for the user to align the storage box 203 when installing it inside the pull hole 202.

[0031] Specifically, as Figure 1 , Figure 3 , Figure 4 shown, a collection hopper 701 is connected to the rear side of the protective cover 3. A connecting pipe 702 is connected to the rear side of the collection hopper 701. A collection box 703 is connected to the side of the connecting pipe 702 away from the collection hopper 701. A fan body 704 is fixedly connected inside the collection box 703.

[0032] Specifically, as Figure 1 , Figure 3 , Figure 4 shown, a water pump body 705 is fixedly connected to the left side of the collection box 703. A first connecting hose 706 is connected to the top of the water pump body 705. A second connecting hose 707 is connected to the bottom of the water pump body 705. A spray head 708 is connected to the bottom of the first connecting hose 706.

[0033] Specifically, as Figure 1 , Figure 3 , Figure 4 shown, a partition plate 709 is fixedly connected inside the collection box 703. An exhaust pipe 710 is connected to the top of the collection box 703. A circular sleeve 711 is clamped on the surface of the exhaust pipe 710. A filter screen 712 is fixedly connected inside the circular sleeve 711.

[0034] In this embodiment, by providing a collecting hopper 701, a connecting pipe 702, a collecting box 703, a fan body 704, a water pump body 705, a first connecting hose 706, a second connecting hose 707, a spray head 708 and an exhaust pipe 710, it is possible to guide the soot inside the protective cover 3 to the inside of the collecting box 703 through the collecting hopper 701, the connecting pipe 702 and the fan body 704. Then, by the user starting the water pump body 705, the water pump body 705 guides the water source inside the collecting box 703 to the inside of the first connecting hose 706 through the second connecting hose 707, and then the soot is cooled by the spray head. Then, the effect of exhausting the inside of the collecting box 703 through the exhaust pipe 710 is achieved. By providing a circular sleeve 711 and a filter screen 712, the effect of filtering impurities from the soot can be achieved.

[0035] Specifically, as Figure 1 , Figure 5 shown, a sliding groove 10 is formed on the front side of the protective cover 3. Two shielding doors 11 are provided on the front side of the protective cover 3. A sliding block 12 that cooperates with the sliding groove 10 is fixedly connected to the rear sides of the two shielding doors 11. Tempered glass 13 is fixedly connected to the inside of the two shielding doors 11.

[0036] Specifically, as Figure 1 , Figure 5 shown, adjusting handles 14 are fixedly connected to the front sides of the two shielding doors 11. The two adjusting handles 14 are both made of stainless steel.

[0037] In this embodiment, by providing the sliding groove 10, the two shielding doors 11, the sliding groove 10 and the two sliding blocks 12, it is possible to move the positions of the two shielding doors 11 by moving the positions of the two sliding blocks 12 inside the two sliding grooves 10 respectively, facilitating the user to replace the train wheels to be forged. By providing the transparent glass, it is possible to facilitate the user to observe the inside of the protective cover 3. By providing the adjusting handle 14, it is possible to facilitate the adjustment of the position of the shielding door 11.

[0038] Specifically, as Figure 1 , Figure 3 , Figure 4 shown, a filling pipe 15 is communicated with the top of the collecting box 703, and a liquid outlet pipe 16 is communicated with the right side of the collecting box 703.

[0039] Specifically, as Figure 1 , Figure 3 , Figure 4 shown, a sealing sleeve 17 is clamped inside the filling pipe 15, and an adjusting block 18 is fixedly connected to the top of the sealing sleeve 17.

[0040] In this embodiment: By means of the filling pipe 15 and the liquid outlet pipe 16, the effects of filling the inside of the collection box 703 with liquid and replacing the liquid can be achieved. By providing the sealing sleeve 17 and the adjusting block 18, the effect of sealing the filling pipe 15 can be achieved.

[0041] Working principle: During the process of hammering the train wheel, the generated waste chips are blocked by the protective cover 3 and then fall into the interior of the storage box 203 for storage. Then, the user guides the dust inside the protective cover 3 to the interior of the collection box 703 through the collection hopper 701, the connecting pipe 702, and the fan body 704. Then, the user starts the water pump body 705, so that the water pump body 705 guides the water source inside the collection box 703 to the interior of the first connecting hose 706 through the second connecting hose 707. Then, the effect of cooling the dust by the spray head is achieved. Then, the effect of discharging the interior of the collection box 703 through the exhaust pipe 710 is achieved. By providing the circular sleeve 711 and the filter screen 712, the effect of filtering impurities from the dust can be achieved. Then, after the processing of the train wheel is completed and a certain amount of waste chips are stored in the storage box 203, the user manually contacts the pulling block 206 inside the groove 205, and then disassembles the storage box 203 on the inner wall of the pulling hole 202 to clean the waste chips inside the storage box 203.

[0042] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A waste chip cleaning structure for forging train wheels, including a first anti-slip pad (1), characterized in that: The top of the first anti-slip mat (1) is fixedly connected with a collection component (2), the top of the collection component (2) is fixedly connected with a protective cover (3), the top of the protective cover (3) is fixedly connected with a hydraulic cylinder body (4), the bottom of the hydraulic cylinder body (4) is fixedly connected with a hammering block (19), the left and right sides of the hydraulic cylinder body (4) are both fixedly connected with support frames (5), the bottoms of the two support frames (5) are both fixedly connected with a second anti-slip mat (6), the rear side of the protective cover (3) is communicated with a cooling component (7), the inside of the collection component (2) is fixedly connected with a support column (8), and the top of the support column (8) is fixedly connected with a bottom plate (9). The collection component (2) includes a frame (201), a draw hole (202) is formed in the front side of the frame (201), a storage box (203) is clamped in the draw hole (202), a circular groove (204) for cooperating with the support column (8) is formed in the rear side of the storage box (203), a groove (205) is formed in the front side of the storage box (203), and a draw block (206) is fixedly connected to the top of the inner wall of the groove (205).

2. The waste chip cleaning structure for forging train wheels according to claim 1, characterized in that: A collection hopper (701) is communicated with the rear side of the protective cover (3), a connecting pipe (702) is communicated with the rear side of the collection hopper (701), a collection box (703) is communicated with the side of the connecting pipe (702) away from the collection hopper (701), and a fan body (704) is fixedly connected to the inside of the collection box (703).

3. The waste chip cleaning structure for forging train wheels according to claim 2, characterized in that: A water pump body (705) is fixedly connected to the left side of the collection box (703), a first connecting hose (706) is communicated with the top of the water pump body (705), a second connecting hose (707) is communicated with the bottom of the water pump body (705), and a sprinkler head (708) is communicated with the bottom of the first connecting hose (706).

4. The waste chip cleaning structure for forging train wheels according to claim 3, characterized in that: A partition plate (709) is fixedly connected to the inside of the collection box (703), an exhaust pipe (710) is communicated with the top of the collection box (703), a circular sleeve (711) is clamped on the surface of the exhaust pipe (710), and a filter screen (712) is fixedly connected to the inside of the circular sleeve (711).

5. The waste chip cleaning structure for forging train wheels according to claim 1, characterized in that: A sliding groove (10) is formed in the front side of the protective cover (3), two shielding doors (11) are arranged on the front side of the protective cover (3), sliding blocks (12) for cooperating with the sliding groove (10) are fixedly connected to the rear sides of the two shielding doors (11), and toughened glass (13) is fixedly connected to the inside of the two shielding doors (11).

6. The waste chip cleaning structure for forging train wheels according to claim 5, characterized in that: Adjusting handles (14) are fixedly connected to the front sides of the two shielding doors (11), and the two adjusting handles (14) are both made of stainless steel.

7. A waste chip cleaning structure for forging train wheels according to claim 2, characterized in that: A filling pipe (15) is communicated with the top of the collection box (703), and a liquid outlet pipe (16) is communicated with the right side of the collection box (703).

8. A waste chip cleaning structure for forging train wheels according to claim 7, characterized in that: A sealing sleeve (17) is clamped in the filling pipe (15), and an adjusting block (18) is fixedly connected to the top of the sealing sleeve (17).

Citation Information

Patent Citations

  • Forging device

    CN211965776U