Novel flying shear front water cooling guide groove device

By setting a cooling water tank and a regulating valve on the side of the guide groove body to control the cooling water circulation, the thermal detection abnormalities and spray mist shielding problems caused by excessive temperature of the guide groove are solved, and the thermal detection signal stability and production safety are improved.

CN223145589UActive Publication Date: 2025-07-25ZHONGTIAN IRON & STEEL GRP (NANTONG) CO LTD
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Patent Information

Application Number
CN202422394871.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-25
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

During the production process of rebar or wire, high steel temperature leads to excessive temperature of shear guide groove, radiant heat affects thermal detection, and cooling of spray water causes mist to shield thermal inspection, posing safety hazards and increasing maintenance and production costs.

Method used

Add a cooling water tank on the side of the guide groove body, set up a cooling water inlet and outlet pipe and a regulating valve to control the cooling water circulation, reduce the heat of the guide groove, avoid water vapor affecting the signal, and ensure stable thermal inspection.

Benefits of technology

It effectively avoids abnormal thermal detection signal, reduces the risk of steel holding, reduces safety hazards, improves production efficiency, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a novel flying shear front water cooling guide groove device, relates to the technical field of steel rolling equipment, and solves the problems that in the actual production process, the temperature of a shear front guide groove is too high due to the high temperature of steel, thermal detection is abnormal easily due to serious radiant heat, and mist at the thermal detection position is large due to the fact that the guide groove is cooled by spraying water. Comprising a guide groove body, a flying shear and a heat detection device, the guide groove body guides steel to enter the flying shear, the heat detection device is located on one side or the upper side of the guide groove body, and after it is detected that the steel enters the guide groove body, the flying shear is started according to the material speed to shear the head and / or the tail of the steel; a guide groove cooling water tank is arranged on one side or two sides of the head end of the guide groove body, and a cooling water inlet pipe and a cooling water outlet pipe are arranged in the guide groove cooling water tank to control inflow and outflow of cooling water. The problems of large mist and shielding caused by spraying are avoided, the temperature of the guide groove before shearing can be reduced, and the effects of facilitating heat detection and head and tail shearing work of steel and improving production safety are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rolling equipment, and particularly relates to a novel water-cooled guide groove device before a flying shear. Background Art

[0002] In the production process of ribbed steel or wire rods, there are situations where the head and tail of the steel material crack due to rolling, the head and tail steel structures are uneven, and the head and tail dimensions deviate greatly. Usually, a certain distance of the head and tail is sheared by a flying shear. The flying shear cutting usually triggers the flying shear to execute the head and tail cutting commands by logical judgments such as the speed of the steel material and thermal detection.

[0003] In the actual production process, the high temperature of the steel material causes the temperature of the guide groove before shearing to be too high, and the radiant heat is serious, which easily makes the thermal detection abnormal. If spray water is added to cool the guide groove, it will cause a large amount of fog at the thermal detection point and the spray water will block the detection. All of the above problems can cause abnormal thermal detection signals. If the head and tail are not sheared, it is easy to cause problems such as steel jamming and steel flying, which pose great safety hazards, increase the maintenance cost and production cost, and lead to low production efficiency. Therefore, the above problems need to be solved urgently. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a novel water-cooled guide groove device before a flying shear, which avoids the problems of large fog and shielding caused by spraying, can reduce the temperature of the guide groove before shearing, facilitates the thermal detection of steel materials and the head and tail shearing work, and improves production safety.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions:

[0006] A novel water-cooled guide groove device before a flying shear includes a guide groove body, a flying shear, and a thermal detection device. The guide groove body guides the steel material into the flying shear. The thermal detection device is located on one side or the upper side of the guide groove body. After detecting that the steel material enters the guide groove body, it starts the flying shear according to the material speed and shears the head and / or tail of the steel material. One side or both sides of the head end of the guide groove body are provided with a guide groove cooling water tank, and the guide groove cooling water tank is provided with a cooling water inlet pipe and a cooling water outlet pipe to control the inflow and outflow of cooling water.

[0007] By adopting the above technical solution, a cooling water tank is added to the side of the guide groove body, which can reduce the heat of the guide groove body at the thermal detection point and effectively avoid the abnormal situation of the thermal detection signal caused by the overheating of the guide groove. The cooling water tank can control the cooling water circulation through the cooling water inlet pipe and the cooling water outlet pipe. While improving the cooling effect, it ensures that the amount of water inside the guide groove cooling water tank is sufficient and does not overflow into the guide groove body groove, effectively avoiding the influence of water vapor on the signal.

[0008] Furthermore, the central position of the guide groove cooling water tank is arranged close to the detection position of the thermal detection device.

[0009] By adopting the above technical solution, it is further convenient to reduce the heat of the guide groove body at the heat detection position, and avoid abnormal conditions caused by overheating of the guide groove for the heat detection signal.

[0010] Furthermore, a cooling water inlet regulating valve is connected in the cooling water inlet pipe.

[0011] By adopting the above technical solution, the inlet speed of the cooling water is controlled to ensure that there is sufficient water volume inside the guide groove cooling water tank.

[0012] Furthermore, a cooling water outlet regulating valve is connected in the cooling water outlet pipe.

[0013] By adopting the above technical solution, the drainage speed of the cooling water is controlled to ensure that the water volume inside the guide groove cooling water tank does not overflow, and avoid water vapor affecting the signal.

[0014] Furthermore, a guide groove cover plate is provided above the guide groove body.

[0015] By adopting the above technical solution, the guide groove cover plate is covered above the guide groove body, and the limiting steel material warps upward.

[0016] Furthermore, the guide groove cover plate is movably connected above the guide groove body.

[0017] By adopting the above technical solution, it is convenient to open the upper side of the guide groove body, realize the maintenance and detection work inside the guide groove, and facilitate cleaning and other work.

[0018] Furthermore, a plurality of cover plate anti - detachment devices are provided on the guide groove body to prevent the guide groove cover plate from falling off the guide groove body.

[0019] By adopting the above technical solution, it is prevented that the guide groove cover plate is detached from the guide groove body.

[0020] Furthermore, there are at least four cover plate anti - detachment devices, including a top pressure plate. A pressing block is connected to the guide groove cover plate. One end of the top pressure plate close to the flying shear is connected downward to the guide groove body, and the other end abuts against the upper side of the pressing block.

[0021] By adopting the above technical solution, the top pressure plate presses the guide groove cover plate above the guide groove body through the pressing block. In the steel - passing direction, the pressing block is brought to the connection position of the top pressure plate and the guide groove body, making its moving and opening direction opposite to the steel - passing direction. While preventing the guide groove cover plate from detaching, it is convenient for the active opening of the guide groove cover plate.

[0022] Furthermore, the lower side of the top pressure plate is set as an inclined plane, and the inclined direction is upwardly inclined away from the flying shear side, and the top surface of the pressing block is set as a corresponding inclined plane.

[0023] By adopting the above technical solution, it is convenient for the pressing block to enter from the outside of the top pressure plate, so that the pressing block and the top pressure plate are better in upper and lower abutment.

[0024] Furthermore, the guide groove cooling water tank is composed of welded steel plates.

[0025] By adopting the above technical solution, the manufacturing and processing of the guide groove cooling water tank are facilitated.

[0026] In summary, the present utility model has the following beneficial effects:

[0027] In this front water-cooled guide groove device of the flying shear, a cooling water tank is added to the side of the guide groove body, which can reduce the heat of the guide groove at the thermal inspection position, and can effectively avoid abnormal conditions caused by overheating of the guide groove for the thermal inspection signal; the guide groove cooling water tank of this front water-cooled guide groove device of the flying shear can be adjusted through the inlet and outlet water regulating valves to ensure that the internal water volume of the guide groove cooling water tank is sufficient and does not overflow into the groove of the guide groove body, effectively avoiding the influence of water vapor on the signal;

[0028] It can make the pre-shear thermal inspection signal stable, not affected by the bad environmental factors, avoid the situation of steel jamming caused by not shearing the head and tail, effectively avoid steel jamming, reduce potential safety hazards, reduce downtime, reduce maintenance costs, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall structure of a front water-cooled guide groove device of the present utility model;

[0030] Figure 2 It is a schematic diagram of the use of a front water-cooled guide groove device of the present utility model.

[0031] In the figure, 1. Guide groove body; 1.1 Guide groove base; 2. Guide groove cover plate; 2.1 Cover plate anti-detachment device; 3. Guide groove cooling water tank; 4.1 Cooling water inlet regulating valve; 4.2 Cooling water inlet pipe; 5.1 Cooling water outlet regulating valve; 5.2 Cooling water outlet pipe; 6. Thermal inspection device; 7. Flying shear; 8. Steel. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0032] The following further describes the specific embodiments of the present utility model in conjunction with the drawings. This embodiment does not constitute a limitation to the present utility model. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the protection scope of this application.

[0033] A new type of front water-cooled guide groove device of the flying shear, as Figure 1 and Figure 2As shown in the figure, it includes a guide groove body 1, a flying shear 7, and a thermal inspection device 6. A guide groove base 1.1 is fixedly installed below the guide groove body 1 and is fixed to the ground or other fixed surfaces through the guide groove base 1.1. The guide groove body 1 guides the steel material 8 into the flying shear 7. The thermal inspection device 6 is located on one side or the upper side of the guide groove body 1. A detection port for the thermal inspection device 6 to align and detect can be opened on the upper side or side surface of the guide groove body 1. After the steel material 8 enters the guide groove body 1, the flying shear 7 is started according to the material speed, and the head and tail of the steel material 8 are sheared. After the steel material 8 is sheared, it enters the next process. The detection principle of the thermal inspection device 6 and the flying shear principle are both prior arts and will not be elaborated here.

[0034] As Figure 1 and Figure 2 shown in the figure, on one side or both sides of the head end of the guide groove body 1, there is a guide groove cooling water tank 3 (if the thermal inspection device 6 is located on one side of the guide groove body 1 for detection, the other side of the guide groove body 1 is connected to the guide groove cooling water tank 3; if the thermal inspection device 6 is located on the upper side of the guide groove body 1 for detection, the guide groove cooling water tank 3 can be arranged on one side / both sides of the guide groove body 1). The guide groove cooling water tank 3 is installed at the guide groove body 1 to reduce its internal temperature and control the temperature at the detection port of the thermal inspection device 6 to normal.

[0035] In the guide groove cooling water tank 3, there are a cooling water inlet pipe 4.2 and a cooling water outlet pipe 5.2 to control the inflow and outflow of the cooling water. Among them, the center position of the guide groove cooling water tank 3 is set close to the detection position of the thermal inspection device 6 and coincides with the detection position of the thermal inspection device 6 to facilitate the cooling work of the detection position. The guide groove cooling water tank 3 is composed of welded steel plates. A cooling water inlet regulating valve 4.1 is connected in the cooling water inlet pipe 4.2 and is connected to the side end of the guide groove cooling water tank 3. A cooling water outlet regulating valve 5.1 is connected in the cooling water outlet pipe 5.2 and is connected to the lower end of the guide groove cooling water tank 3 to ensure the internal water flow of the guide groove cooling water tank 3, ensure the water flow circulation to take away heat, make the internal water volume of the guide groove cooling water tank 3 sufficient and not overflow into the groove of the guide groove body 1, and effectively avoid the influence of water vapor on the signal.

[0036] As Figure 1 and Figure 2 shown in the figure, a guide groove cover plate 2 is provided above the guide groove body 1. The guide groove cover plate 2 is movably connected above the guide groove body 1. A number of cover plate anti - detachment devices 2.1 are provided on the guide groove body 1 to prevent the guide groove cover plate 2 from falling off the guide groove body 1.

[0037] In this embodiment, the guide groove cover plate 2 is fixed on the guide groove body 1 through the cover plate anti-disengagement device 2.1. There are at least four cover plate anti-disengagement devices 2.1, including a top pressure plate fixed to the guide groove body 1. A pressure block is fixedly connected to the guide groove cover plate 2. One end of the top pressure plate close to the flying shear 7 is connected downward to the guide groove body 1, and the other end forms an opening and abuts against the upper side of the pressure block. The lower side of the top pressure plate is set as an inclined surface, and the inclined direction is upwardly inclined away from the flying shear 7. The top surface of the pressure block is set as a corresponding inclined surface, so that the opening direction of the guide groove cover plate 2 is opposite to the moving direction of the steel, which is convenient for opening and limiting during operation.

[0038] The above is only a preferred embodiment of the present invention and is not used to limit the present invention. Those skilled in the art can make various modifications or equivalent replacements to the present invention within the essence and protection scope of the present invention. Such modifications or equivalent replacements should also be regarded as falling within the protection scope of the technical solution of the present invention.

Claims

1. A new water-cooled guide groove device in front of a flying shear, characterized in that: It includes a guide groove body (1), a flying shear (7) and a hot detection device (6). The guide groove body (1) guides the steel material (8) into the flying shear (7). The hot detection device (6) is located on one side or the upper side of the guide groove body (1). After detecting that the steel material (8) enters the guide groove body (1), the flying shear (7) is started according to the material speed and the head and / or tail of the steel material (8) is sheared. On one side or both sides of the head end of the guide groove body (1), there is a guide groove cooling water tank (3). In the guide groove cooling water tank (3), there are a cooling water inlet pipe (4.2) and a cooling water outlet pipe (5.2) to control the inflow and outflow of the cooling water.

2. The novel water-cooled guide groove device in front of the flying shear according to claim 1, characterized in that: The central position of the guide groove cooling water tank (3) is arranged close to the detection position of the hot detection device (6).

3. A novel water-cooled guide groove device in front of a flying shear according to claim 1, characterized in that: A cooling water inlet regulating valve (4.1) is connected in the cooling water inlet pipe (4.2).

4. A novel water-cooled guide groove device in front of a flying shear according to claim 1 or 3, characterized in that: A cooling water outlet regulating valve (5.1) is connected in the cooling water outlet pipe (5.2).

5. A novel water-cooled guide chute device in front of a flying shear according to claim 1, characterized in that: A guide groove cover plate (2) is arranged above the guide groove body (1).

6. A novel water-cooled guide chute device in front of a flying shear according to claim 5, characterized in that: The guide groove cover plate (2) is movably connected above the guide groove body (1).

7. A novel water-cooled guide chute device in front of a flying shear according to claim 6, characterized in that: A number of cover plate anti-detachment devices (2.1) are arranged on the guide groove body (1) to prevent the guide groove cover plate (2) from falling off the guide groove body (1).

8. A novel water-cooled guide groove device in front of a flying shear according to claim 7, characterized in that: There are at least four of the cover plate anti-detachment devices (2.1), including a top pressing plate. A pressing block is connected to the guide groove cover plate (2). One end of the top pressing plate close to the flying shear (7) is connected downward to the guide groove body (1), and the other end abuts against the upper side of the pressing block.

9. A novel water-cooled guide groove device in front of a flying shear according to claim 8, characterized in that: The lower side of the top pressing plate is set as an inclined surface, and the inclined direction is upward inclined away from the flying shear (7) side. The top surface of the pressing block is set as a corresponding inclined surface.

10. A novel water-cooled guide groove device in front of a flying shear according to claim 1, characterized in that: The guide groove cooling water tank (3) is composed of welded steel plates.