Rapid demolding device for composite high-speed steel roller

Through the coordination of the driving mechanism and the knocking block, the problem of tight bonding between the mold and the roll is solved, and the efficient mold release process is achieved, the roll roll is pushed out operation is simplified and the production cost is reduced.

CN223145984UActive Publication Date: 2025-07-25JINYUN SANFENG MOULD CO LTD
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Patent Information

Application Number
CN202421714087.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-07-25
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

In the prior art, the mold is closely bonded to the roll after the metal is condensed and molded, resulting in difficulty in effectively separation of the rolling mechanism and affecting the demolding efficiency.

Method used

The driving mechanism is used to drive the moving block to hit the mold. Combined with the cooperation of the baffle and the push plate, the push block is pushed out of the mold by the cylinder, and the rolling roller is separated from the rolling steel by using the circular groove structure and the bidirectional threaded rod.

Benefits of technology

The effective separation between the mold and the roll is achieved, the demolding efficiency is improved, the demolding process is simplified, and the production cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a rapid demolding device for a composite high-speed steel roller, belongs to the technical field of steel rollers, and solves the problem that a mold and a roller are tightly bonded together due to mutual adhesion of metal after condensation forming, so that the mold and the roller are difficult to separate only through a push-out mechanism. The rapid demolding device for the composite high-speed steel roller comprises a mounting plate, an arc-shaped placement block is fixed to the mounting plate, a mold is placed on the placement block, two first fixing plates and two second fixing plates are fixed to the mounting plate, a plurality of moving blocks are connected to the mounting plate in a sliding mode, beating blocks are fixed to the moving blocks, and the beating blocks are attached to the mold. A driving mechanism is arranged among the moving block, the first fixing plate and the second fixing plate, a baffle and a push plate are slidably connected to the mounting plate, an air cylinder is fixed to the push plate, and a push block is fixed to the output shaft end of the air cylinder. The device has the advantages that the mold is separated from the roller through knocking vibration, and then the roller is pushed out of the mold for demolding.
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Description

Technical Field

[0001] The utility model belongs to the technical field of steel rolling rolls, and relates to a demoulding device, in particular to a rapid demoulding device for a composite high-speed steel rolling roll. Background Art

[0002] The application of high-speed steel rolling rolls is an important part of the development of modern steel rolling production, and it is another major revolution in the development of the steel industry after microalloying and controlled rolling and cooling technologies. High-speed steel rolling rolls have been widely used in steel rolling production in fields such as sheet metal, section steel, bars and wires in Japan, and are used not only for work rolls but also for backup rolls. The good wear resistance of high-speed steel rolling rolls is inseparable from its obvious differences from traditional rolling rolls.

[0003] After retrieval, as disclosed in a Chinese patent document, a rapid demoulding device for a centrifugally cast composite high-speed steel rolling roll [Application No.: 202110535348.0; Publication No.: CN 113102716A]. This rapid demoulding device for a centrifugally cast composite high-speed steel rolling roll includes a main frame, and also includes a floating plate that can move up and down relative to the main frame. The floating plate is fixedly connected with a main mold, and also includes a pushing mechanism and a driving mechanism that drives the pushing mechanism to move up and down. The driving mechanism drives the pushing mechanism to move up and down relative to the main frame. The main frame is provided with a limiting part for restricting the downward movement of the floating plate. Correspondingly, the floating plate is provided with a limiting mechanism. When the pushing mechanism moves upward, it drives the floating plate to move synchronously. When the floating plate moves to the position where the limiting mechanism cooperates with the limiting part of the main frame for limiting, a reset mechanism is provided between the pushing mechanism and the floating plate. It also includes a carrier plate arranged on the main frame, and an inner mold is movably arranged on the carrier plate. The utility model improves the demoulding efficiency of the rolling roll, and the device is simple to manufacture, has a low cost, and saves the manufacturing cost.

[0004] Although the pushing mechanism disclosed in this patent improves the demoulding efficiency of the rolling roll, and the device is simple to manufacture, has a low cost, and saves the manufacturing cost, however, due to the adhesion between metals after condensation and forming, the mold and the rolling roll are tightly bonded together, and it is difficult to separate the mold and the rolling roll only by the pushing mechanism. Summary of the Utility Model

[0005] The purpose of the utility model is to address the above problems existing in the prior art and propose a rapid demoulding device for a composite high-speed steel rolling roll. The technical problem to be solved by this utility model is: how to realize separating the mold and the rolling roll by knocking and vibrating first, and then pushing the rolling roll out of the mold for demoulding.

[0006] The purpose of the utility model can be achieved by the following technical solutions:

[0007] A rapid demoulding device for a composite high-speed steel roll, including a mounting plate, an arc-shaped placing block is fixed on the mounting plate, a mould is placed on the placing block, two first fixing plates and two second fixing plates are fixed on the mounting plate, a plurality of moving blocks are slidably connected to the mounting plate, a knocking block is fixed on the moving block, the knocking block is in contact with the mould, a driving mechanism is arranged between the moving block, the first fixing plate and the second fixing plate, a baffle and a pushing plate are slidably connected to the mounting plate, a cylinder is fixed on the pushing plate, and a pushing block is fixed at the output shaft end of the cylinder.

[0008] The working principle of the utility model is as follows: through the driving mechanism, the moving block is driven to move, so that the knocking block on the moving block knocks the mould, separating the steel rolled in the mould from the mould, and then by moving the baffle and the pushing plate, the baffle and the pushing plate are respectively abutted against both ends of the mould, the cylinder is started, and the pushing block is used to push the mould, so that the roll is pushed out of the mould.

[0009] The mould includes an inner mould and an outer mould, one end of the inner mould protrudes from the outer mould, a circular groove is formed in the pushing ring, and the diameter of the circular groove is larger than the diameter of the outer mould.

[0010] With the above structure, since the diameter of the circular groove is larger than the diameter of the outer mould, the baffle abuts against the protruding part of the inner mould, and the pushing block sleeves the outer mould in the circular groove, realizing the convenient pushing of the steel rolled between the outer mould and the inner mould, so that the steel rolled is separated from the mould.

[0011] A sliding groove is formed in the mounting plate, a first motor is fixed on the mounting plate, a bidirectional threaded rod extending into the sliding groove is fixed at the output shaft end of the first motor, and both the baffle and the pushing plate are threadedly connected to the bidirectional threaded rod.

[0012] With the above structure, by installing the bidirectional threaded rod and starting the first motor to drive the bidirectional threaded rod to rotate, the baffle and the pushing block can move in opposite directions at the same time, so that the baffle and the pushing block can abut against the mould at the same time.

[0013] The driving mechanism includes a second motor fixed on the first fixing plate, a first rotating rod is fixed at the output shaft end of the second motor, a second rotating rod is rotatably connected to the second fixing plate, the first rotating rod and the second rotating rod are fixedly connected by two cylinders, a fixed column is fixed on the moving block, and an elastic component is arranged on the moving block.

[0014] With the above structure, by installing the cylinders and the fixed column and starting the second motor to drive the first rotating rod to rotate, the cylinders on the first rotating rod and the second rotating rod rotate. When the cylinder rotates to contact the fixed column, the cylinder drives the moving block on the fixed column to move, so that the knocking block on the moving block knocks the mould. The moving block is reset by the elastic component, and the mould can be knocked repeatedly, realizing the separation of the mould from the roll by knocking vibration, and finally facilitating the pushing out of the roll from the mould.

[0015] The elastic component includes a plurality of moving grooves formed in the mounting plate. Springs are fixed in the moving grooves. The moving blocks are slidably connected to the moving grooves, and the other ends of the springs are fixedly connected to the moving blocks.

[0016] With the above structure, by installing the springs, when the cylinder drives the moving block to strike the mold, the elastic force of the springs can reset the moving block, and the mold can be repeatedly struck.

[0017] Compared with the prior art, the rapid demoulding device for the composite high-speed steel roll has the following advantages:

[0018] 1. Through the driving mechanism, the moving block is driven to move, so that the striking block on the moving block strikes the mold, separating the mold from the rolled steel in the mold. Then, through the moving baffle and the pushing plate, the baffle and the pushing plate are respectively abutted against both ends of the mold, and the air cylinder is started to make the pushing block push the mold, so that the roll is pushed out of the mold.

[0019] 2. By installing the cylinder and the fixed column, starting the second motor to drive the first rotating rod to rotate, the cylinders on the first rotating rod and the second rotating rod rotate. When the cylinder rotates to contact the fixed column, the cylinder drives the moving block on the fixed column to move, so that the striking block on the moving block strikes the mold, and the moving block is reset through the elastic component, and the mold can be repeatedly struck, realizing the separation of the mold from the roll by knocking and vibration, and finally facilitating the pushing out of the roll from the mold. Description of the Drawings

[0020] Figure 1 is the overall structural schematic diagram of the present utility model.

[0021] Figure 2 is the top view of the present utility model.

[0022] Figure 3 is the structural schematic diagram of the mold in the present utility model.

[0023] In the figure, 1. Mounting plate; 2. Placing block; 3. Mold; 4. First fixing plate; 5. Second fixing plate; 6. Moving block; 7. Striking block; 8. Baffle; 9. Pushing plate; 10. Air cylinder; 11. Pushing block; 12. Sliding groove; 13. First motor; 14. Bidirectional threaded rod; 15. Second motor; 16. First rotating rod; 17. Second rotating rod; 18. Cylinder; 19. Fixed column; 20. Moving groove; 21. Spring. Detailed Embodiments

[0024] The following are specific embodiments of the present utility model in combination with the drawings, further describing the technical solutions of the present utility model, but the present utility model is not limited to these embodiments.

[0025] AsFigures 1-3 As shown in the figure, this rapid demoulding device for composite high-speed steel rolls includes a mounting plate 1. An arc-shaped placement block 2 is fixed on the mounting plate 1. A mould 3 is placed on the placement block 2. Two first fixing plates 4 and two second fixing plates 5 are fixed on the mounting plate 1. A plurality of moving blocks 6 are slidably connected to the mounting plate 1. A knocking block 7 is fixed on the moving block 6, and the knocking block 7 is in contact with the mould. A driving mechanism is arranged between the moving block 6, the first fixing plate 4 and the second fixing plate 5. A baffle 8 and a push plate 9 are slidably connected to the mounting plate 1. A cylinder 10 is fixed on the push plate 9, and a push block 11 is fixed at the output shaft end of the cylinder 10.

[0026] Through the driving mechanism, the moving block 6 is driven to move, so that the knocking block 7 on the moving block 6 knocks the mould, separating the steel rolled in the mould 3 from the mould 3. Then, by moving the baffle 8 and the push plate 9, the baffle 8 and the push plate 9 are respectively abutted against both ends of the mould 3. The cylinder 10 is started, and the push block 11 pushes the mould 3, so that the roll is pushed out of the mould 3.

[0027] The mould 3 includes an inner mould and an outer mould. One end of the inner mould protrudes from the outer mould. A circular groove is formed in the push ring, and the diameter of the circular groove is larger than the diameter of the outer mould.

[0028] With the above structure, since the diameter of the circular groove is larger than the diameter of the outer mould, the baffle 8 abuts against the protruding part of the inner mould, and the push block 11 sleeves the outer mould in the circular groove, realizing convenient extrusion of the steel rolled between the outer mould and the inner mould, and separating the steel rolled from the mould.

[0029] A chute 12 is formed on the mounting plate 1. A first motor 13 is fixed on the mounting plate 1. A bidirectional threaded rod 14 extending into the chute 12 is fixed at the output shaft end of the first motor 13. Both the baffle 8 and the push plate 9 are threadedly connected to the bidirectional threaded rod 14.

[0030] With the above structure, by installing the bidirectional threaded rod 14 and starting the first motor 13 to drive the bidirectional threaded rod 14 to rotate, the baffle 8 and the push block 11 move in opposite directions at the same time, so that the baffle 8 and the push block 11 abut against the mould 3 at the same time.

[0031] The driving mechanism includes a second motor 15 fixed on the first fixing plate 4. A first rotating rod 16 is fixed at the output shaft end of the second motor 15. A second rotating rod 17 is rotatably connected to the second fixing plate 5. The first rotating rod 16 and the second rotating rod 17 are fixedly connected by two cylinders 18. A fixing column 19 is fixed on the moving block 6, and an elastic component is arranged on the moving block 6.

[0032] With the above structure, by installing the cylinder 18 and the fixed column 19, starting the second motor 15, driving the first rotating rod 16 to rotate, the cylinder 18 on the first rotating rod 16 and the second rotating rod 17 rotates. When the cylinder 18 rotates to contact the fixed column 19, the cylinder 18 drives the moving block 6 on the fixed column 19 to move, so that the knocking block 7 on the moving block 6 knocks on the mold 3. Through the elastic component, the moving block 6 is reset, and the mold 3 can be repeatedly knocked, realizing the separation of the mold 3 from the rolling mill roll by knocking vibration, and finally facilitating the pushing out of the rolling mill roll from the mold 3.

[0033] The elastic component includes a plurality of moving grooves 20 opened on the mounting plate 1. A spring 21 is fixed in the moving groove 20. The moving block 6 is slidably connected to the moving groove 20, and the other end of the spring 21 is fixedly connected to the moving block 6.

[0034] With the above structure, by installing the spring 21, when the cylinder 18 drives the moving block 6 to knock on the mold 3, the elastic force of the spring 21 can reset the moving block 6, and the mold 3 can be repeatedly knocked.

[0035] The working principle of the present utility model: Start the second motor 15, drive the first rotating rod 16 to rotate, the cylinder 18 on the first rotating rod 16 and the second rotating rod 17 rotates. When the cylinder 18 rotates to contact the fixed column 19, the cylinder 18 drives the moving block 6 on the fixed column 19 to move, so that the knocking block 7 on the moving block 6 knocks on the mold 3. The elastic force of the spring 21 can reset the moving block 6, and the mold 3 can be repeatedly knocked. Start the first motor 13, drive the bidirectional threaded rod 14 to rotate, the baffle 8 and the push block 11 move in the corresponding directions at the same time. The baffle 8 abuts against the protruding part of the inner mold, and the push block 11 sleeves the outer mold in the circular groove. Start the cylinder 10, so that the push block 11 squeezes the mold 3, and the rolling mill roll is pushed out of the mold 3.

[0036] In summary, through the knocking block, the function of separating the mold from the rolling mill roll by knocking vibration first and then pushing the rolling mill roll out of the mold for demolding is realized.

[0037] The specific embodiments described herein are merely illustrative of the spirit of the present utility model. Those skilled in the art of the present utility model can make various modifications or supplements to the described specific embodiments or use similar methods to replace them, but will not deviate from the spirit of the present utility model or exceed the scope defined by the appended claims.

Claims

1. A rapid demoulding device for a composite high-speed steel roll, comprising a mounting plate (1), characterized in that, An arc-shaped placing block (2) is fixed on the mounting plate (1), a mold (3) is placed on the placing block (2), two first fixing plates (4) and two second fixing plates (5) are fixed on the mounting plate (1), a plurality of moving blocks (6) are slidably connected to the mounting plate (1), a knocking block (7) is fixed on the moving block (6), the knocking block (7) is in contact with the mold (3), and a driving mechanism is arranged among the moving block (6), the first fixing plate (4) and the second fixing plate (5). A baffle (8) and a pushing plate (9) are slidably connected to the mounting plate (1), a cylinder (10) is fixed on the pushing plate (9), and a pushing block (11) is fixed at the output shaft end of the cylinder (10).

2. The rapid demoulding device for a composite high-speed steel roll according to claim 1, wherein The mold (3) includes an inner mold and an outer mold. One end of the inner mold protrudes from the outer mold. A circular groove is formed in the pushing ring (11), and the diameter of the circular groove is larger than the diameter of the outer mold.

3. A rapid demoulding device for a composite high-speed steel roll according to claim 1, characterized in that, A sliding groove (12) is formed in the mounting plate (1), a first motor (13) is fixed on the mounting plate (1), and a bidirectional threaded rod (14) extending into the sliding groove (12) is fixed at the output shaft end of the first motor (13). The baffle (8) and the pushing plate (9) are both threadedly connected to the bidirectional threaded rod (14).

4. A rapid demoulding device for a composite high-speed steel roll according to claim 1, characterized in that, The driving mechanism includes a second motor (15) fixed on the first fixing plate (4), a first rotating rod (16) is fixed at the output shaft end of the second motor (15), a second rotating rod (17) is rotatably connected to the second fixing plate (5), the first rotating rod (16) and the second rotating rod (17) are fixedly connected by two cylinders (18), a fixing column (19) is fixed on the moving block (6), and an elastic component is arranged on the moving block (6).

5. A rapid demoulding device for a composite high-speed steel roll according to claim 1, characterized in that, The elastic component includes a plurality of moving grooves (20) formed in the mounting plate (1), a spring (21) is fixed in the moving groove (20), the moving block (6) is slidably connected to the moving groove (20), and the other end of the spring (21) is fixedly connected to the moving block (6).

Citation Information

Patent Citations

  • Rapid demolding device for centrifugal casting composite high-speed steel roller

    CN113102716A