Hydraulic shearing machine
By introducing a positioning device for supporting plates and compression arms into the hydraulic shear machine, the problem of unstable material fixation is solved, an efficient and safe shearing process is achieved, and equipment cost and space requirements are reduced.
Patent Information
- Application Number
- CN202422413112.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-30
AI Technical Summary
Existing hydraulic shear machines rely on operating experience in material fixation, resulting in low shear accuracy, low efficiency and safety hazards. Conventional fixation methods require dual operation and low efficiency.
A hydraulic shearing machine is designed, and the positioning device includes a support plate, a compression arm and a limiting table. The hydraulic cylinder drives the compression arm and the tool holder to achieve stable positioning of materials and reduce equipment space and cost.
Improves shear efficiency and safety, simplifies operating procedures, and saves equipment space and costs.
Smart Images

Figure CN223146091U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shearing machine equipment, and particularly relates to a hydraulic shearing machine. Background Art
[0002] In the metal processing industry, as an important mechanical equipment, the hydraulic shearing machine is widely used in the processing of materials such as metal sheets, bars, and pipes. Its characteristics of high efficiency, energy saving, high cutting precision, and simple operation make the hydraulic shearing machine the preferred equipment for many metal processing enterprises. However, in the existing hydraulic shearing machine technology, there are still some problems to be solved urgently, especially in the aspect of material fixation.
[0003] During the shearing process of traditional hydraulic shearing machines, the stability of materials often depends on the experience and skills of operators. However, due to the influence of various factors on the material during transportation and positioning, such as the accuracy of the conveying mechanism and the proficiency of operators, the material is prone to skew during shearing. This not only affects the shearing precision and product quality but also may lead to equipment damage and safety accidents. Moreover, as shown in the conventional hydraulic pliers diagram Figure 1 When in use, the hydraulic pliers body needs to be fixed by hand or by using a bracket or held by an operator, and then the material is placed in the hydraulic pliers body for shearing. This method has low efficiency during operation and requires double fixation of the hydraulic pliers body and the material to ensure the safety and stability of the operation, reducing the operation efficiency. Content of the Utility Model
[0004] In order to solve the above problems, the embodiment of the utility model provides a hydraulic shearing machine capable of fixing materials during shearing.
[0005] The embodiment of the utility model adopts the following specific technical solutions to achieve the above purpose: A hydraulic shearing machine includes a base, a material receiving bin is arranged on the base, a shearing module is arranged on one side of the material receiving bin, a hydraulic power assembly connected to the shearing module is arranged on one side of the base, the shearing module includes a mounting frame, a connecting shaft is arranged at the bottom of the mounting frame, a tool rest is arranged on the connecting shaft, a hydraulic cylinder for driving the tool rest to rotate is arranged on one side of the mounting frame, and a positioning device for clamping the material is arranged on one side of the tool rest.
[0006] As a further improvement of the above technical solution:
[0007] The positioning device includes a support plate, and a pressing arm for fixing the material is arranged above the support plate.
[0008] One end of the pressing arm is rotatably connected to the connecting shaft, and the other end extends above the support plate. A pressing cylinder is arranged between the upper part of the pressing arm and the mounting frame.
[0009] A pressing plate is arranged at the lower part of the pressing arm. A limiting platform that abuts against the outer edge of the material is arranged at the lower part of the pressing plate. A clamping boss that abuts against the inner edge of the material is arranged on the support plate.
[0010] The number of the limiting platforms is multiple, and they are distributed in a stepped manner.
[0011] A connecting rod is arranged on one side of the pressing arm. One end of the connecting rod is connected to the pressing arm, and the other end is provided with a slider that is slidably connected to the tool rest. A channel that cooperates with the slider is arranged on the side wall of the tool rest.
[0012] A pressing spring located above the slider is arranged in the channel.
[0013] The beneficial effects of the embodiment of the present utility model are as follows: 1. This hydraulic shearing machine includes a base. A material receiving bin is arranged on the base. A shearing module is arranged on one side of the material receiving bin. The shearing module includes a mounting frame. A connecting shaft is arranged at the bottom of the mounting frame. A tool rest is arranged on the connecting shaft. A hydraulic cylinder for driving the tool rest to rotate is arranged on one side of the mounting frame. A positioning device for clamping the material is arranged on one side of the tool rest. The material can be positioned through the positioning device, avoiding sliding during shearing, and improving the shearing efficiency and operation safety.
[0014] 2. The tool rest and the pressing arm are linked through the connecting rod, and two actions of shearing and pressing can be completed by one hydraulic cylinder, saving equipment space and reducing equipment cost at the same time. Description of the Drawings
[0015] Figure 1 It is a schematic structural diagram of the hydraulic pliers in the background technology;
[0016] Figure 2 It is a schematic structural diagram of Embodiment 1;
[0017] Figure 3 It is a side view of Embodiment 1;
[0018] Figure 4 It is a schematic structural diagram of Embodiment 2;
[0019] Figure 5 It is a schematic structural diagram of the connecting rod in Embodiment 2.
[0020] In the figure: 1, base; 2, material receiving bin; 3, mounting frame; 4, connecting shaft; 5, tool rest; 6, hydraulic cylinder; 7, support plate; 8, pressing arm; 9, pressing cylinder; 10, pressing plate; 11, limiting platform; 12, clamping boss; 13, connecting rod; 14, slider; 15, channel; 16, jacking spring. Detailed implementation mode
[0021] The preferred implementation modes of the present utility model will be described below with reference to the accompanying drawings. Those skilled in the art should understand that these implementation modes are only used to explain the technical principle of the present utility model and are not intended to limit the protection scope of the present utility model.
[0022] Embodiment 1
[0023] As Figure 2-3 shown, the hydraulic shearing machine of this embodiment includes a base 1, a material receiving bin 2 is provided on the base 1, a shearing module is installed on one side of the material receiving bin 2, a hydraulic power assembly connected to the shearing module is provided on one side of the base 1, the shearing module includes a mounting frame 3, a connecting shaft 4 is provided at the bottom of the mounting frame 3, a tool rest 5 is installed on the connecting shaft 4, one end of the tool rest 5 is rotatably connected to the connecting shaft 4, a cutting tool is installed at the lower part of the tool rest 5, a hydraulic cylinder 6 for driving the tool rest 5 to rotate is installed on one side of the mounting frame 3, and both ends of the hydraulic cylinder 6 are hinged to the mounting frame 3 and the tool rest 5 respectively, and a positioning device for clamping the material is provided on one side of the tool rest 5.
[0024] The positioning device includes a support plate 7, the support plate 7 is located on the upper surface of the base 1 and its end is flush with the material receiving bin 2, a pressing arm 8 for fixing the material is provided above the support plate 7, during operation, the material is placed on the support plate 7, and during shearing, the material is first pressed by the positioning device and then the shearing operation is carried out, so as to avoid the material from being skewed.
[0025] One end of the pressing arm 8 is rotatably connected to the connecting shaft 4, the other end extends above the support plate 7, and a pressing cylinder 9 is provided between the upper part of the pressing arm 8 and the mounting frame 3. First, the pressing arm 8 is pressed down by the pressing cylinder 9 and then the tool rest 5 is pressed down by the hydraulic cylinder 6 for the shearing operation.
[0026] A pressing plate 10 is provided at the lower part of the pressing arm 8, a limiting platform 11 abutting against the outer edge of the material is provided at the lower part of the pressing plate 10, a clamping boss 12 abutting against the inner edge of the material is provided on the support plate 7, and the design of the limiting platform 11 and the clamping boss 12 can clamp the material on both the inner and outer sides of the material. Compared with the pressing method, it can improve the limitation of the material and avoid the material from sliding during shearing.
[0027] The number of the limiting platforms 11 is multiple and they are distributed in a stepped manner. The design of the multiple limiting platforms 11 can carry out clamping operations for materials of different sizes and is suitable for shearing operations of various materials.
[0028] Example 2
[0029] The same points as in Example 1 are not described in detail. The difference is that the active drive of the clamping arm is cancelled, so that the clamping arm 8 moves with the tool holder 5, reducing one driving source and saving equipment cost investment. Figure 4-5 As shown, a connecting rod 13 is provided on one side of the clamping arm 8, one end of the connecting rod 13 is connected to the clamping arm 8, and the other end is provided with a slider 14 slidably connected to the tool holder 5. A groove 15 used in conjunction with the slider 14 is provided on the side wall of the tool holder 5, and a tightening spring 16 located above the slider 14 is provided in the groove 15. When working, the slider 14 slides on the slide 15. Since the tool holder 5 is rotatably connected to the connecting shaft 4, the operating trajectory of the connecting rod 13 is arc-shaped. Therefore, the width of the slide 15 will be larger than the width of the slider 14 to meet the arc-shaped motion trajectory of the slider 14. When working, in order to avoid the slider in the groove 15 Deflection occurs, which affects the linear pressure of the clamping spring 16. A pressure block is designed at the end of the clamping spring 16. An arc groove is provided on the lower surface of the pressure block. The diameter of the arc groove is slightly larger than the diameter of the slider 14. The slider can be laterally displaced in the arc groove according to the running trajectory, but will not be separated from the arc groove. The clamping spring 16 can shrink after the clamping arm 8 abuts against the material, providing a avoidance for the continued fall of the tool holder 5, thereby completing the shearing operation. When the tool holder 5 rises, the clamping arm will be driven to rise as well. The driving operation of the shearing and clamping devices can be realized by one hydraulic cylinder, which simplifies the equipment structure and saves the equipment manufacturing cost.
[0030] It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0031] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0032] The term "comprising" or any other similar term is intended to cover non-exclusive inclusion, so that a process, article, or apparatus / device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to these processes, articles, or apparatus / devices.
[0033] So far, the technical solution of the present utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present utility model is obviously not limited to these specific embodiments. Without departing from the principle of the present utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of the present utility model.
Claims
1. A hydraulic shearing machine, comprising a base (1), characterized in that: A receiving bin (2) is arranged on the base (1), a shearing module is arranged on one side of the receiving bin (2), and a hydraulic power assembly connected to the shearing module is arranged on one side of the base (1). The shearing module includes a mounting frame (3), a connecting shaft (4) is arranged at the bottom of the mounting frame (3), a tool holder (5) is arranged on the connecting shaft (4), a hydraulic cylinder (6) for driving the tool holder (5) to rotate is arranged on one side of the mounting frame (3), and a positioning device for clamping the material is arranged on one side of the tool holder (5).
2. The hydraulic shearing machine according to claim 1, characterized in that: The positioning device includes a support plate (7), and a pressing arm (8) for fixing the material is arranged above the support plate (7).
3. The hydraulic shearing machine according to claim 2, wherein: One end of the pressing arm (8) is rotatably connected to the connecting shaft (4), the other end extends above the support plate (7), and a pressing cylinder (9) is arranged between the upper part of the pressing arm (8) and the mounting frame (3).
4. The hydraulic shearing machine according to claim 2, characterized in that: A pressing plate (10) is arranged at the lower part of the pressing arm (8), a limiting platform (11) in contact with the outer edge of the material is arranged at the lower part of the pressing plate (10), and a clamping boss (12) in contact with the inner edge of the material is arranged on the support plate (7).
5. The hydraulic shearing machine according to claim 4, characterized in that: The number of the limiting platforms (11) is multiple and they are distributed in a stepped manner.
6. The hydraulic shearing machine according to claim 2, wherein: A connecting rod (13) is arranged on one side of the pressing arm (8), one end of the connecting rod (13) is connected to the pressing arm (8), and a sliding block (14) slidably connected to the tool holder (5) is arranged at the other end. A channel (15) for cooperating with the sliding block (14) is arranged on the side wall of the tool holder (5).
7. The hydraulic shearing machine according to claim 6, characterized in that: A pressing spring (16) located above the sliding block (14) is arranged in the channel (15).