Sawing device for aluminum bar

The aluminum rod is limited and pressed through the spiral roller guide and downward structure, which solves the problem of offset and inclination of the aluminum rod during the cutting process, and realizes the parallel cutting of the aluminum rod and the protection of the cutting knife.

CN223146135UActive Publication Date: 2025-07-25GUANGDONG HENGLIANG LANKANG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422407894.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-25
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

During the cutting process of existing automatic aluminum rod saws, the aluminum rod is easily deviated and causes damage to the cutting knife, and the roller shaft conveyor cannot ensure that the aluminum rod is parallel to the conveyor, resulting in the inclination of the end surface of the cut aluminum rod.

Method used

The spiral roller guide and downward pressure structure are adopted, and the aluminum rod is guided to the inner wall of the mounting frame in a parallel state through the spiral roller, and the aluminum rod is limited and pressed by the fixing groove and downward pressure structure of the press plate to ensure that the cutting direction is perpendicular to the moving direction of the aluminum rod.

Benefits of technology

It effectively avoids damage to the cutting knife, ensures that the cutting surface of the aluminum rod is flat, and improves the cutting accuracy and service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automatic aluminum bar saws, in particular to a saw cutting device for aluminum bars, which comprises a cutting chamber, a mounting frame, a pressing structure, a pressing plate, a spiral carrier roller and a driving component. The mounting frame is arranged at an inlet of the cutting chamber, and the multiple spiral carrier rollers are rotationally mounted on the inner side of the mounting frame and used for guiding aluminum bars to the inner wall of the mounting frame in the conveying state; in the process of conveying an aluminum bar to the cutting chamber through the spiral carrier roller, the spiral carrier roller moves the aluminum bar to the inner wall of the mounting frame, so that when the aluminum bar moves to the cutting chamber, the aluminum bar is parallel to the inner wall of the mounting frame, and the top end of the aluminum bar is wrapped through the fixing groove of the pressing plate; and meanwhile, the pressing structure drives the pressing plate to press the aluminum bar, and the situation that the end of the aluminum bar moves in the cutting direction due to the force applied by the cutting knife, and consequently the cutting knife is damaged is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic aluminum bar saws, and particularly relates to a sawing device for aluminum bars. Background Art

[0002] In order to improve the processing efficiency of aluminum bars, an automatic aluminum bar saw is used to cut aluminum bars. It is a kind of efficiency for aluminum bar processing. The automatic aluminum bar saw conveys the aluminum bars to the cutting chamber through a roller conveyor and cuts them under the fixation of a cylinder. The fixation of the cylinder is achieved by driving a pressing plate to press the top of the aluminum bar. However, since the aluminum bar is circular, the contact area between the aluminum bar and the pressing plate is small. Moreover, the cutting direction of the automatic aluminum bar saw is horizontally perpendicular to the aluminum bar. During cutting, the force applied by the cutting knife may cause the aluminum bar to have a risk of deviation, which may lead to damage to the cutting knife. Secondly, the inner size of the roller conveyor is fixed, and it is impossible to ensure that the aluminum bar moves parallel to the conveyor inside the conveyor during transportation, resulting in an inclined angle on the end face of the cut aluminum bar. Summary of the Utility Model

[0003] The purpose of the utility model is to propose a sawing device for aluminum bars in view of the problems existing in the background art.

[0004] The technical solution of the utility model: A sawing device for aluminum bars, comprising a cutting chamber, a mounting frame, a downward pressing structure, a pressing plate, spiral rollers and a driving component;

[0005] The mounting frame is arranged at the inlet of the cutting chamber. There are multiple spiral rollers, and multiple spiral rollers are rotatably installed inside the mounting frame to guide the aluminum bars towards the inner wall of the mounting frame during the conveying state;

[0006] The downward pressing structure is installed at the top of the mounting frame and at the inlet of the cutting chamber to move downward during use to press the aluminum bars conveyed by the spiral rollers;

[0007] The pressing plate is installed at the inner bottom end of the downward pressing structure and at the inlet of the cutting chamber, and has a fixed groove with both ends penetrating at the bottom end to limit the aluminum bars conveyed by the spiral rollers;

[0008] The driving component is installed at the end of the spiral roller and connected to the mounting frame to rotate the spiral roller inside the mounting frame during use.

[0009] Preferably, the downward pressing structure includes a cylinder, a fixed frame and a connecting plate;

[0010] The fixed frame is installed at the top of the mounting frame;

[0011] The cylinder is installed on the upper end face of the fixed frame. The piston rod of the cylinder penetrates through the top of the fixed frame, and the number of cylinders is at least one;

[0012] The connecting plate is installed at the bottom end of the cylinder and inside the fixing frame, and the connecting plate is connected to the pressing plate.

[0013] Preferably, a chute is provided at the bottom end of the connecting plate, and a slider is provided at the top end of the pressing plate. When the connecting plate and the pressing plate are assembled, the slider of the pressing plate is fitted and received inside the chute of the connecting plate.

[0014] Preferably, one end of the chute of the connecting plate is open, and a fixing component is provided on the side surfaces of the connecting plate and the pressing plate to fix the pressing plate installed on the connecting plate in the working state.

[0015] Preferably, the fixing component includes a latch A, a latch B and a locking rod;

[0016] The latch A and the latch B are respectively installed on the side surfaces of the connecting plate and the pressing plate;

[0017] The locking rod is inserted inside the latch B and the latch A, and a magnet is provided inside the bottom end of the locking rod.

[0018] Preferably, the driving component includes a motor and a transmission member;

[0019] The motor is installed on the side surface of the mounting frame and is in transmission connection with the spiral roller;

[0020] The transmission member is installed at the end of the spiral roller to synchronously rotate a plurality of spiral rollers in the working state.

[0021] Preferably, the spiral roller includes a roller shaft and a spiral sleeve;

[0022] The roller shaft is rotatably installed inside the mounting frame;

[0023] The spiral sleeve is sleeved outside the roller shaft, and has spiral threads on the outside to move the aluminum rod towards the inner wall of the mounting frame in the working state.

[0024] Preferably, a clamping groove is provided on the outside of the roller shaft, and a convex strip is provided on the inside of the spiral sleeve. When the roller shaft and the spiral sleeve are assembled, the convex strip of the spiral sleeve is fitted and received inside the clamping groove of the roller shaft.

[0025] Compared with the prior art, the above technical solution of the present utility model has the following beneficial technical effects:

[0026] During the process of the present utility model conveying the aluminum rod to the cutting chamber through the spiral roller, the spiral roller moves the aluminum rod towards the inner wall of the mounting frame, so that when the aluminum rod moves to the cutting chamber, the aluminum rod is parallel to the inner wall of the mounting frame, and the top end of the aluminum rod is wrapped by the fixing groove of the pressing plate. At the same time, the pressing structure drives the pressing plate to press the aluminum rod, preventing the end of the aluminum rod from moving in the cutting direction due to the force applied by the cutting tool, resulting in damage to the cutting tool. Description of the Drawings

[0027] Figure 1-2 These are all perspective views of an embodiment proposed by the present utility model.

[0028] Figure 3 This is a schematic structural view of the spiral idler roller of the present utility model.

[0029] Figure 4 This is a schematic structural view of the downward pressing structure of the present utility model.

[0030] Figure 5 This is an exploded view between the connecting plate and the pressing plate of the present utility model.

[0031] Figure 6 This is an exploded sectional view of the fixing assembly of the present utility model.

[0032] Reference numerals: 1, cutting chamber; 2, mounting frame; 3, downward pressing structure; 31, cylinder; 32, fixing frame; 33, connecting plate; 4, pressing plate; 5, fixing assembly; 51, latch A; 52, latch B; 53, magnet; 54, locking rod; 6, motor; 7, transmission member; 8, spiral idler roller; 81, roller shaft; 82, spiral sleeve. Specific embodiments

[0033] Embodiment 1

[0034] As Figure 1-5 shown, a sawing device for aluminum bars proposed by the present utility model includes a cutting chamber 1, a mounting frame 2, a downward pressing structure 3, a pressing plate 4, a spiral idler roller 8 and a driving assembly;

[0035] The mounting frame 2 is arranged at the inlet of the cutting chamber 1. The number of spiral idler rollers 8 is multiple, and multiple spiral idler rollers 8 are all rotatably mounted inside the mounting frame 2 to guide the aluminum bar towards the inner wall of the mounting frame 2 in the conveying state;

[0036] The downward pressing structure 3 is mounted at the top of the mounting frame 2 and at the inlet of the cutting chamber 1 to move downward in the use state to press the aluminum bar conveyed by the spiral idler roller 8;

[0037] The pressing plate 4 is mounted at the inner bottom end of the downward pressing structure 3 and at the inlet of the cutting chamber 1 to limit the aluminum bar conveyed by the spiral idler roller 8; wherein, the bottom end of the pressing plate 4 has a fixing groove, and the fixing groove is arc-shaped and has a size adapted to the diameter of the aluminum bar

[0038] The driving assembly includes a motor 6 and a transmission member 7; the motor 6 is mounted on the side of the mounting frame 2 and is in transmission connection with the spiral idler roller 8; the transmission member 7 is mounted at the end of the spiral idler roller 8 to synchronously rotate multiple spiral idler rollers 8 in the use state. Among them, the transmission member 7 is a prior art such as a chain drive structure, so the structure is not specifically shown in the figure.

[0039] In this embodiment, the aluminum rod is conveyed to the inner side of the mounting frame 2 through the feeding structure, and is supported by a plurality of spiral rollers 8. Meanwhile, the motor 6 drives one spiral roller 8 to rotate, and the spiral roller 8 drives a plurality of spiral rollers 8 to rotate synchronously through the transmission member 7, so that the spiral rollers 8 convey the aluminum rod to the inner side of the cutting chamber 1. At the same time, the spiral rollers 8 move the aluminum rod towards the inner wall of the mounting frame 2 during the conveying process. When the aluminum rod moves to the cutting chamber 1, the aluminum rod is parallel to the inner wall of the mounting frame 2, and the pressing structure 3 drives the pressing plate 4 to move downward, so that the pressing plate 4 limits the aluminum rod. Meanwhile, the pressure of the pressing structure 3 fixes the aluminum rod on the spiral roller 8 through the pressing plate 4, and cuts the aluminum rod inside the cutting chamber 1, avoiding damage to the cutting tool caused by displacement of the end of the aluminum rod due to the cutting direction being perpendicular to the moving direction of the aluminum rod.

[0040] Embodiment Two

[0041] As Figure 4-5 shown, a sawing device for aluminum rods proposed by the present utility model. Compared with Embodiment One, in this embodiment, the pressing structure 3 includes a cylinder 31, a fixing frame 32 and a connecting plate 33;

[0042] The fixing frame 32 is installed at the top of the mounting frame 2 and has a U-shaped shape;

[0043] The cylinder 31 is installed on the upper end surface of the fixing frame 32. The piston rod of the fixing frame 32 penetrates through the top of the fixing frame 32. And the number of cylinders 31 is at least one to avoid the situation that the pressure on both sides of the connecting plate 33 is relatively small when applying pressure to the aluminum rod, so that a plurality of aluminum rods conveyed on the spiral roller 8 are subjected to the same pressure;

[0044] The connecting plate 33 is installed at the bottom end of the cylinder 31 and is located inside the fixing frame 32. Among them, a chute is provided at the bottom end of the connecting plate 33, and a slider is provided at the top end of the pressing plate 4. When the connecting plate 33 and the pressing plate 4 are installed in cooperation, the slider of the pressing plate 4 is accommodated in the chute inside the connecting plate 33, which is used for disassembling and assembling the pressing plate 4 in the use state, replacing the fixing groove at the bottom end of the pressing plate 4, so that the pressing plate 4 is adapted to aluminum rods of different diameters.

[0045] Embodiment Three

[0046] As Figure 4-6 shown, a sawing device for aluminum rods proposed by the present utility model. Compared with Embodiment Two, in this embodiment, one end of the chute of the connecting plate 33 is open, and a fixing component 5 is provided on the side surfaces of the connecting plate 33 and the pressing plate 4;

[0047] The fixing component 5 includes a latch A51, a latch B52 and a locking rod 54; the latch A51 and the latch B52 are respectively installed on the sides of the connecting plate 33 and the pressing plate 4; the locking rod 54 is inserted inside the latch B52 and the latch A51, and a magnet 53 is arranged inside the bottom end of the locking rod 54.

[0048] In this embodiment, the pressing plate 4 can be quickly disassembled and assembled through the opening of the sliding groove of the connecting plate 33. By inserting the locking rod 54 inside the latch A51 and the latch B52, the disassembly of the pressing plate 4 is blocked, and the pressing plate 4 is fixed at the bottom end of the connecting plate 33 to prevent it from falling off during use.

[0049] Embodiment 4

[0050] As Figure 3 shown, a sawing device for aluminum bars proposed by the present utility model. Compared with Embodiment 1, in this embodiment, the spiral supporting roller 8 includes a roller shaft 81 and a spiral sleeve 82;

[0051] The roller shaft 81 is rotatably installed inside the mounting frame 2 and is used to convey the aluminum bar to the cutting chamber 1 through the starting structure; the spiral sleeve 82 is sleeved outside the roller shaft 81, and the outer side has spiral threads for moving the aluminum bar towards the inner wall of the mounting frame 2 in the use state. A clamping groove is arranged on the outer side of the roller shaft 81, and a convex strip is arranged on the inner side of the spiral sleeve 82. When the roller shaft 81 and the spiral sleeve 82 are installed in cooperation, the convex strip of the spiral sleeve 82 is fitted and accommodated inside the clamping groove of the roller shaft 81 to fix the position of the spiral sleeve 82 on the roller shaft 81 in the use state, preventing the roller shaft 81 from rotating inside the spiral sleeve 82 due to the heavy weight of the aluminum bar, resulting in the inability to transport the aluminum bar.

[0052] In summary, when the present utility model is in use, the aluminum bar is conveyed to the inside of the mounting frame 2 through the feeding structure, and is supported by a plurality of spiral supporting rollers 8. At the same time, the motor 6 drives one spiral supporting roller 8 to rotate, and the spiral supporting roller 8 drives a plurality of spiral supporting rollers 8 to rotate synchronously through the transmission member 7, so that the spiral supporting rollers 8 convey the aluminum bar towards the inside of the cutting chamber 1. At the same time, the aluminum bar is moved towards the inner wall of the mounting frame 2 during the conveying process through the spiral threads on the outer side of the spiral sleeve 82. When the aluminum bar moves to the cutting chamber 1, the aluminum bar is parallel to the inner wall of the mounting frame 2. The air cylinder 31 drives the connecting plate 33 to move downward, so that the connecting plate 33 drives the pressing plate 4 to move towards the aluminum bar. The fixing groove of the pressing plate 4 is connected to the top end of the aluminum bar and wraps around the top end of the aluminum bar, so that the fixing groove of the pressing plate 4 limits the aluminum plate, and the pressing plate 4 is pressed on the aluminum plate by the pressure of the pressing structure 3 to further fix the aluminum bar, and the aluminum bar is cut by the cutting knife inside the cutting chamber 1 whose cutting direction is perpendicular to the moving direction of the aluminum bar.

[0053] The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited thereto, and various changes can be made without departing from the gist of the present utility model within the scope of knowledge possessed by those skilled in the relevant art.

Claims

1. A sawing device for aluminum bars, characterized in that, It includes a cutting chamber (1), a mounting frame (2), a downward pressing structure (3), a pressing plate (4), a spiral idler (8) and a driving assembly; The mounting frame (2) is arranged at the inlet of the cutting chamber (1). There are multiple spiral idlers (8), and multiple spiral idlers (8) are all rotatably mounted inside the mounting frame (2) to guide the aluminum rod towards the inner wall of the mounting frame (2) in the conveying state; The downward pressing structure (3) is mounted at the top of the mounting frame (2) and at the inlet of the cutting chamber (1) to move downward in the use state to press the aluminum rod conveyed by the spiral idler (8); The pressing plate (4) is mounted at the inner bottom end of the downward pressing structure (3) and at the inlet of the cutting chamber (1), and the bottom end has a fixing groove with both ends penetrating to limit the aluminum rod conveyed by the spiral idler (8); The driving assembly is mounted at the end of the spiral idler (8) and connected to the mounting frame (2) to rotate the spiral idler (8) inside the mounting frame (2) in the use state.

2. The sawing device for aluminum bars according to claim 1, wherein, The downward pressing structure (3) includes a cylinder (31), a fixing frame (32) and a connecting plate (33); The fixing frame (32) is mounted at the top of the mounting frame (2); The cylinder (31) is mounted on the upper end face of the fixing frame (32). The piston rod of the fixing frame (32) penetrates through the top end of the fixing frame (32), and the number of cylinders (31) is at least one; The connecting plate (33) is mounted at the bottom end of the cylinder (31) and inside the fixing frame (32), and the connecting plate (33) is connected to the pressing plate (4).

3. The sawing device for aluminum bars according to claim 2, characterized in that, A chute is arranged at the bottom end of the connecting plate (33), and a slider is arranged at the top end of the pressing plate (4). In the state where the connecting plate (33) and the pressing plate (4) are fitted and installed, the slider of the pressing plate (4) is fitted and accommodated inside the chute of the connecting plate (33).

4. The sawing device for aluminum bars according to claim 3, characterized in that, One end of the chute of the connecting plate (33) is open, and a fixing component (5) is arranged on the side surfaces of the connecting plate (33) and the pressing plate (4) to fix the pressing plate (4) mounted on the connecting plate (33) in the use state.

5. A sawing device for aluminum bars according to claim 4, characterized in that, The fixing component (5) includes a latch A (51), a latch B (52) and a locking rod (54); The latch A (51) and the latch B (52) are respectively mounted on the side surfaces of the connecting plate (33) and the pressing plate (4); The locking rod (54) is inserted inside the latch B (52) and the latch A (51), and a magnet (53) is arranged inside the bottom end of the locking rod (54).

6. The sawing device for aluminum bars according to claim 1, characterized in that, The driving assembly includes a motor (6) and a transmission member (7); The motor (6) is mounted on the side surface of the mounting frame (2) and is in transmission connection with the spiral idler (8); The transmission member (7) is mounted at the end of the spiral idler (8) to synchronously rotate multiple spiral idlers (8) in the use state.

7. A sawing device for aluminum bars according to claim 1, characterized in that, The spiral idler (8) includes a roller shaft (81) and a spiral sleeve (82); The roller shaft (81) is rotatably mounted inside the mounting frame (2); The spiral sleeve (82) is sleeved outside the roller shaft (81), and the outer side has spiral threads to move the aluminum rod towards the inner wall of the mounting frame (2) in the use state.

8. A sawing device for aluminum bars according to claim 7, characterized in that, A clamping groove is provided on the outer side of the roller shaft (81), and a rib is provided on the inner side of the spiral sleeve (82). When the roller shaft (81) and the spiral sleeve (82) are cooperatively installed, the rib of the spiral sleeve (82) is cooperatively received inside the clamping groove of the roller shaft (81).