Spark collector

By designing a spark collector with spherical surface, occlusion surface, collection box and mobile structure, the problems of inconvenient adjustment of existing devices and insufficient coverage are solved, convenient mobile and full coverage collection are achieved, and the safety and efficiency of the cutting process are improved.

CN223146344UActive Publication Date: 2025-07-25ZIGONG LEGEND LANTERN FESTIVAL CO LTD
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Patent Information

Application Number
CN202421633442.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-07-25
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The existing spark collectors are inconvenient for adjusting position and expanding coverage, resulting in spark misses and device offsets, affecting the safety and efficiency of the cutting process.

Method used

A spark collector is designed, including a spherical surface, a shading surface, a collection box, a moving structure and an extension structure. By adjusting the position by stepping on the pedal, the moving wheel guide and baffle are used to expand the range, ensuring the opening is aligned with the spark, achieving convenient movement and full coverage collection.

Benefits of technology

It realizes convenient movement and full coverage collection of spark collectors, reduces spark omissions, and improves the safety and efficiency of the cutting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a spark collector, which belongs to the technical field of metal cutting and comprises a spherical surface, a shielding surface, a bottom plate fixed on two sides of the spherical surface and connected with the spherical surface, a first guide plate arranged on one side of a collecting box, and a second guide plate arranged on the other side of the collecting box, the moving structure comprises mounting frames fixed to the corners of the bottom end of the bottom plate, moving guide rails arranged at the bottom end of the bottom plate and sliding on the outer sides of the moving wheels, a transverse plate fixed between the moving guide rails and a locking assembly arranged on one side of the bottom end of the bottom plate. According to the device, the pedal is treaded to drive the clamping block to leave the interior of the fixing groove, so that the moving wheels can guide the movement of the device and fix the position of the device, the position adjusting function of the device is achieved, the device can be conveniently pushed by the foot to move linearly in the cutting process, the device moves stably, and deviation is not prone to occurring; meanwhile, the opening is always aligned with sparks, so that the convenience of the device is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal cutting, and more specifically, to a spark collector. Background Art

[0002] During the use of a steel cutting machine, various steels will produce flying sparks during processing. These flying sparks are extremely likely to ignite surrounding flammable substances and injure surrounding construction workers. Therefore, a spark collector is set up to collect and process the sparks generated during the cutting process, allowing the waste material sparks to converge into the collection box, ensuring the functions of a clean, safe, and environmentally friendly site, and greatly improving work efficiency.

[0003] The existing devices still have the following deficiencies: (1) The defect of being inconvenient to adjust the position. The existing devices are usually directly placed on the ground. When cutting different materials, the states and flying distances of the sparks are inconsistent. Therefore, workers need to manually adjust the placement position of the device and manually align the opening of the device with the sparks. During the movement process, the phenomenon of deviation occurs, affecting the normal use of the device;

[0004] (2) It is inconvenient to expand the coverage range of the device. Since when cutting different materials, the states and flying distances of the sparks are inconsistent, and the opening size of the device is fixed, it is inconvenient for the device to pick up the sparks of different materials, easily resulting in spark omission.

[0005] Therefore, there is an urgent need for a spark collector to solve the above problems. Summary of the Utility Model

[0006] The purpose of the utility model is to address the problem that currently, there is a defect of being inconvenient to adjust the position. The existing devices are usually directly placed on the ground. When cutting different materials, the states and flying distances of the sparks are inconsistent. Therefore, workers need to manually adjust the placement position of the device and align the opening of the device with the sparks. During the movement process, the phenomenon of deviation occurs, affecting the normal use of the device.

[0007] To achieve the above-mentioned invention purpose, the utility model provides the following technical solutions:

[0008] A spark collector, including a spherical surface, further including,

[0009] A shielding surface, fixed on both sides of the spherical surface, and a bottom plate connected to the spherical surface is fixed at the bottom end of the shielding surface;

[0010] A collection box, sliding inside the shielding surface, and second guide plates connected to the shielding surface are arranged at the top ends of both sides of the collection box, and a first guide plate is arranged on one side of the collection box;

[0011] An extension structure is provided on one side of the spherical surface for expanding the collection range of the device;

[0012] A moving structure is provided at the bottom end of the spherical surface. The moving structure includes a mounting frame fixed at the corners of the bottom end of the base plate, a moving wheel rotatably connected to one side of the mounting frame, a moving guide rail provided at the bottom end of the base plate and sliding outside the moving wheel, a cross plate fixed between the moving guide rails, and a locking assembly provided on one side of the bottom end of the base plate.

[0013] As a preferred technical solution of the present application, the locking assembly includes a rotating frame fixed on one side of the bottom end of the base plate, a flipping rod rotatably connected inside the rotating frame, a torsion spring installed between the rotating frame and the flipping rod, a pedal fixed on one side of the flipping rod, and a block installed at the bottom end of the flipping rod and connected to the fixing groove.

[0014] As a preferred technical solution of the present application, a clamping structure is formed between the block and the fixing groove, and the fixing grooves are arranged at equal intervals inside the cross plate.

[0015] As a preferred technical solution of the present application, when the torsion spring is in a relaxed state, the block is inserted into the fixing groove.

[0016] As a preferred technical solution of the present application, the extension structure includes a friction pad fixed on one side of the spherical surface, a guide shell fixed at the top end of the spherical surface, a baffle sliding inside the guide shell, a connecting rod installed on one side of the baffle and extending outside the spherical surface, and a friction block threadedly connected to the outside of the connecting rod.

[0017] As a preferred technical solution of the present application, a sliding structure is formed between the connecting rod and the spherical surface, and the baffle extends through the guide shell into the spherical surface.

[0018] Compared with the prior art, the beneficial effects of the present utility model are:

[0019] In the solution of the present application:

[0020] By stepping on the pedal to drive the block out of the fixing groove, the moving wheel can guide the movement of the device and fix the position of the device, thereby realizing the position adjustment function of this device, facilitating the linear movement of the device by foot during the cutting process, making the device move smoothly and not prone to deviation, and at the same time the opening is always aligned with the spark, enhancing the convenience of this device;

[0021] By expanding the interception height of the device with the baffle, pulling the connecting rod to adjust the length of the baffle extending out, and rotating the friction block to fix the position of the baffle, the range adjustment function of this device is realized, facilitating the adjustment of the height of the friction pad according to different cutting materials in order to collect the sparks of different materials and reduce the omission of sparks. Description of the Drawings

[0022] Figure 1 is one of the structural schematic diagrams of the present utility model;

[0023] Figure 2 is the second structural schematic diagram of the present utility model;

[0024] Figure 3 is the third structural schematic diagram of the present utility model;

[0025] Figure 4 provided by the present utility model Figure 3 is the enlarged structural schematic diagram of the partial section at A in

[0026] Figure 5 is the three-dimensional structural schematic diagram of the moving structure provided by the present utility model.

[0027] In the figure, the markings are: 1, spherical surface; 2, extension structure; 201, friction pad; 202, connecting rod; 203, friction block; 204, baffle; 205, guiding shell; 3, shielding surface; 4, collection box; 5, first guiding plate; 6, moving structure; 601, moving guide rail; 602, cross plate; 603, fixing groove; 604, moving wheel; 605, mounting frame; 606, rotating frame; 607, pedal; 608, turning rod; 609, torsion spring; 610, clamping block; 7, second guiding plate; 8, bottom plate. Specific embodiments

[0028] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model.

[0029] As Figures 1-5 shown, the spark collector proposed in this embodiment includes a spherical surface 1, and also includes

[0030] a shielding surface 3, fixed on both sides of the spherical surface 1, and a bottom plate 8 connected to the spherical surface 1 is fixed at the bottom end of the shielding surface 3;

[0031] a collection box 4, sliding inside the shielding surface 3, and second guiding plates 7 connected to the shielding surface 3 are provided at the top ends on both sides of the collection box 4, and a first guiding plate 5 is provided on one side of the collection box 4;

[0032] an extension structure 2, provided on one side of the spherical surface 1, for expanding the collection range of the device;

[0033] The moving structure 6 is arranged at the bottom end of the spherical surface 1. Among them, the moving structure 6 includes a mounting bracket 605 fixed at the corners of the bottom end of the bottom plate 8, a moving wheel 604 rotatably connected to one side of the mounting bracket 605, a moving guide rail 601 arranged at the bottom end of the bottom plate 8 and sliding outside the moving wheel 604, a cross plate 602 fixed between the moving guide rails 601, and a locking assembly arranged on one side of the bottom end of the bottom plate 8.

[0034] As Figure 1 , Figure 2 , Figure 3 and Figure 5 shown, as a preferred embodiment, on the basis of the above method, further, the locking assembly includes a rotating frame 606 fixed on one side of the bottom end of the bottom plate 8, a flipping rod 608 rotatably connected inside the rotating frame 606, a torsion spring 609 installed between the rotating frame 606 and the flipping rod 608, a pedal 607 fixed on one side of the flipping rod 608, and a block 610 installed at the bottom end of the flipping rod 608 and connected to the fixing groove 603. A clamping structure is formed between the block 610 and the fixing groove 603. The fixing grooves 603 are arranged at equal intervals inside the cross plate 602. When the torsion spring 609 is in a relaxed state, the block 610 is inserted into the fixing groove 603. By stepping on the pedal 607 with the foot, the pedal 607 drives the flipping rod 608 to flip around the rotating frame 606, driving the block 610 to leave the inside of the fixing groove 603. At the same time, the rotating flipping rod 608 drives the torsion spring 609 to distort. Then, the leg exerts force to push the sole of the foot to move the pedal 607, so that the pedal 607 pushes the device to move forward and backward. At the same time, the moving wheel 604 rolls inside the moving guide rail 601 to guide the movement of the device. After adjusting to the appropriate position, release the sole of the foot to make the torsion spring 609 drive the flipping rod 608 to reset, and at the same time, the block 610 is inserted into the fixing groove 603 to fix the position of the device.

[0035] As Figure 1 , Figure 2 and Figure 4As shown, as a preferred embodiment, on the basis of the above method, further, the extension structure 2 includes a friction pad 201 fixed on one side of the spherical surface 1, a guide shell 205 fixed at the top of the spherical surface 1, a baffle 204 sliding inside the guide shell 205, a connecting rod 202 installed on one side of the baffle 204 and extending to the outside of the spherical surface 1, and a friction block 203 threadedly connected to the outside of the connecting rod 202. A sliding structure is formed between the connecting rod 202 and the spherical surface 1. The baffle 204 passes through the guide shell 205 and extends into the spherical surface 1 to intercept the sparks of the flying device so that the sparks fall into the interior of the device. Pull the connecting rod 202 to drive the baffle 204 to slide on the inner wall of the spherical surface 1, adjust the length of the baffle 204 protruding, rotate the friction block 203 so that the friction block 203 abuts against the friction pad 201 through the thread on the surface of the connecting rod 202, fix the position of the baffle 204, and guide the movement of the baffle 204 through the guide shell 205. At the same time, it is convenient to bend the baffle 204 into a certain arc so that the sparks can easily fall into the interior of the device.

[0036] Specifically, when this spark collector is in use: Place the device at the use position, align the opening of the device with the cutting machine so that the device can easily collect the sparks generated by the cutting machine. The sparks enter the interior of the device through the opening, and are refracted by the spherical surface 1 and the shielding surface 3 so that the sparks fall into the interior of the collection box 4. The second guide plate 7 guides the sparks to prevent them from entering the gap between the collection box 4 and the shielding surface 3. The first guide plate 5 facilitates guiding the sparks received in front into the interior of the collection box 4. The extension structure 2 ensures that the waste sparks generated by cutting can be completely collected, and the moving structure 6 facilitates moving the position of the device.

[0037] Step on the pedal 607 with the foot, so that the pedal 607 drives the flipping rod 608 to flip around the rotating frame 606, driving the block 610 to leave the inside of the fixed groove 603. At the same time, the rotating flipping rod 608 drives the torsion spring 609 to twist and deform. Then, exert force with the leg to push the pedal 607 to move, so that the pedal 607 pushes the device to move forward and backward. At the same time, the moving wheel 604 rolls inside the moving guide rail 601 to guide the movement of the device. After adjusting to the appropriate position, release the sole of the foot, so that the torsion spring 609 drives the flipping rod 608 to reset, and at the same time the block 610 snaps into the inside of the fixed groove 603 to fix the position of the device;

[0038] The sparks of the flying device are intercepted by the baffle 204 so that the sparks fall into the interior of the device. The connecting rod 202 is pulled to drive the baffle 204 to slide on the inner wall of the spherical surface 1, and the length of the baffle 204 extending out is adjusted. The friction block 203 is rotated so that the friction block 203 abuts against the friction pad 201 through the thread on the surface of the connecting rod 202, and the position of the baffle 204 is fixed. The movement of the baffle 204 is guided by the guide shell 205, and at the same time, it is convenient to bend the baffle 204 into a certain arc so that the sparks can easily fall into the interior of the device.

[0039] The above embodiments are only used to illustrate the present invention and do not limit the technical solutions described in the present invention. Although this specification has described the present invention in detail with reference to the above respective embodiments, the present invention is not limited to the above specific implementation manners. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and their improvements that do not depart from the spirit and scope of the invention are covered by the scope of the claims of the present invention.

Claims

1. Spark collector, including a spherical surface (1), characterized in that, Further included is a shielding surface (3) fixed to both sides of the spherical surface (1), and a bottom plate (8) connected to the spherical surface (1) is fixed to the bottom end of the shielding surface (3); a collection box (4) sliding inside the shielding surface (3), and second guide plates (7) connected to the shielding surface (3) are arranged at the top ends on both sides of the collection box (4), and a first guide plate (5) is arranged on one side of the collection box (4); an extension structure (2) arranged on one side of the spherical surface (1) for expanding the collection range of the device; a moving structure (6) arranged at the bottom end of the spherical surface (1), wherein the moving structure (6) includes a mounting bracket (605) fixed at the bottom corners of the bottom plate (8), a moving wheel (604) rotatably connected to one side of the mounting bracket (605), a moving guide rail (601) arranged at the bottom end of the bottom plate (8) and sliding outside the moving wheel (604), a cross plate (602) fixed between the moving guide rails (601), and a locking assembly arranged on one side at the bottom end of the bottom plate (8).

2. The spark collector according to claim 1, characterized in that, The locking assembly includes a rotating frame (606) fixed to one side at the bottom end of the bottom plate (8), a turning rod (608) rotatably connected inside the rotating frame (606), a torsion spring (609) installed between the rotating frame (606) and the turning rod (608), a pedal (607) fixed to one side of the turning rod (608), and a block (610) installed at the bottom end of the turning rod (608) and connected to a fixing groove (603).

3. The spark collector according to claim 2, characterized in that, A clamping structure is formed between the block (610) and the fixing groove (603), and the fixing grooves (603) are arranged at equal intervals inside the cross plate (602).

4. The spark collector according to claim 2, characterized in that, When the torsion spring (609) is in a relaxed state, the block (610) is inserted into the fixing groove (603).

5. The spark collector according to claim 1, characterized in that, The extension structure (2) includes a friction pad (201) fixed to one side of the spherical surface (1), a guide shell (205) fixed to the top end of the spherical surface (1), a baffle (204) sliding inside the guide shell (205), a connecting rod (202) installed on one side of the baffle (204) and extending outside the spherical surface (1), and a friction block (203) threadedly connected to the outside of the connecting rod (202).

6. The spark collector according to claim 5, characterized in that, A sliding structure is formed between the connecting rod (202) and the spherical surface (1), and the baffle (204) extends through the guide shell (205) into the spherical surface (1).