Mounting tool with underlying gantry air cylinder
By placing the lifting cylinder under the lower side of the tooling countertop, using multiple sets of cylinders to enhance the pressure force and install bracket protection, the problems of excessive height of the tooling and inconvenient transportation are solved, and resource saving and safety improvement are achieved.
Patent Information
- Application Number
- CN202421989215.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The total height of the existing gantry cylinder bright trim installation tooling is too high, occupying the longitudinal space of the tooling warehouse, resulting in resource shortage, and the cylinder is not protected, making transportation inconvenient.
The lifting cylinder is set on the lower side of the tool table and is driven to the downward pressure assembly. Multiple sets of cylinders are used to increase pressure force, and a bracket protection cylinder is set on the lower side of the table.
The total height of the tooling is reduced, the storage location resources are saved, the safety and stability are improved, and the problem of inconvenience of transportation is solved.
Smart Images
Figure CN223146504U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of installation tools, in particular to an installation tool with a gantry cylinder arranged at the lower part. Background Art
[0002] At present, in order to ensure the aesthetics of window glass products after injection molding, it is necessary to carry out the work of snap-fitting the bright trim. According to the different snap-fitting methods required by the material and process requirements of the bright trim, different bright trim snap-fitting tools are needed. Among them, there is a bright trim installation tool including a gantry cylinder. It is mainly applicable to the bright trim made of aluminum alloy and stainless steel with a snap structure. The tool is responsible for the bending of the snap and the bonding of the bright trim and the 3M tape.
[0003] However, the existing bright trim installation tools with gantry cylinders are usually arranged in an upper position, so that the total height of the tool from the ground is generally 2400 mm, and the total height of the tool is too high. It excessively occupies the longitudinal space of the tool storage location, resulting in a tight storage location resource. Moreover, the gantry cylinder needs to be placed outside the tool rack body, resulting in the tool rack body being unable to play a protective role for the cylinder and causing problems in on-site transportation. Summary of the Utility Model
[0004] The technical problem to be solved by the utility model is to provide an installation tool with a gantry cylinder arranged at the lower part, which can protect the gantry cylinder and reduce the overall height of the tool at the same time.
[0005] In order to solve the above technical problem, the technical solution adopted by the utility model is as follows:
[0006] An installation tool with a gantry cylinder arranged at the lower part, including a tool table top, a downward pressing component and a lifting cylinder; the downward pressing component is oppositely arranged with the tool table top and is arranged on the upper side of the tool table top; the lifting cylinder is arranged on the lower side of the tool table top; the lifting end of the lifting cylinder passes through the tool table top and is in transmission connection with the downward pressing component.
[0007] In an optional implementation manner, there are two lifting cylinders; the two lifting cylinders are respectively arranged at both ends in the length direction of the downward pressing component.
[0008] In an optional implementation manner, a slide rail is further arranged on the upper side of the tool table top; the downward pressing component is slidably connected with the slide rail.
[0009] In an optional implementation manner, there are two groups of slide rails; the two groups of slide rails are respectively arranged at both ends in the length direction of the gantry frame.
[0010] In an alternative embodiment, the pressing-down assembly includes a gantry, connecting blocks and sliders; the connecting blocks are arranged at both ends of the gantry in the length direction; one side of the connecting block away from the gantry is connected to the slider; one side of the slider away from the connecting block is slidably connected to the slide rail; one end of the connecting block facing the tooling tabletop is connected to the lifting end of the lifting cylinder.
[0011] In an alternative embodiment, a protective net is arranged on the tooling tabletop; the height of the protective net is the same as that of the slide rail.
[0012] In an alternative embodiment, both ends of the slide rail are respectively connected to the tooling tabletop and the top end of the protective net.
[0013] In an alternative embodiment, a lower die is further arranged on the upper side of the tooling tabletop; an upper die for clamping with the lower die is arranged on one side of the pressing-down assembly facing the tooling tabletop.
[0014] In an alternative embodiment, the upper die includes a first profiling part and a second profiling part; an included angle is formed between the first profiling part and the second profiling part.
[0015] In an alternative embodiment, the included angle between the first profiling part and the second profiling part is an acute angle.
[0016] The beneficial effects of the present utility model are as follows: By arranging the lifting cylinder under the tooling tabletop, compared with the prior art in which the lifting cylinder is arranged above the pressing-down assembly, the total height of the installation tooling is greatly reduced, and the problem of occupying the longitudinal space of the tooling storage location and causing the storage location resources to be tense is solved; at the same time, since the lifting cylinder is arranged under the tooling tabletop, the bracket located under the tooling tabletop can protect the lifting cylinder, improving the overall safety of the installation tooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic structural diagram of an installation tooling with a gantry cylinder arranged below in an embodiment of the present utility model;
[0018] Figure 2 is Figure 1 an enlarged structural view of part A marked in the figure;
[0019] Figure 3 is a schematic structural diagram of the upper die and the lower die in an installation tooling with a gantry cylinder arranged below in an embodiment of the present utility model;
[0020] Reference numerals:
[0021] 1. Tooling tabletop; 2. Pressing-down assembly; 21. Gantry; 22. Connecting block; 23. Slider;
[0022] 3. Lifting cylinder; 4. Slide rail; 5. Protection net; 6. Lower mold; 7. Upper mold; 71. First profiling part; 72. Second profiling part. Specific implementation manner
[0023] To describe in detail the technical content, achieved purpose and effects of the present utility model, the following is described in conjunction with the implementation manners and in coordination with the attached drawings.
[0024] The existing installation tooling for the bright trim of the gantry cylinder is arranged in an upper-mounted manner, which has problems such as too high total height of the tooling and inconvenient on-site transportation. Moreover, traditionally, a single gantry cylinder is centered above the gantry and locked and fixed to the gantry through high-strength bolts; however, when the gantry is driven by a single cylinder to descend, there is a problem of insufficient clamping pressure in some specific scenarios.
[0025] Therefore, based on the above existing technical problems, the present application provides an installation tooling with the gantry cylinder placed below, by arranging multiple groups of lifting cylinders on the lower side of the tooling table, solving the problem of occupying the longitudinal space of the tooling storage location and causing tension in the storage location resources; at the same time, multiple groups of lifting cylinders output pressure, solving the problem of insufficient pressure of a single cylinder.
[0026] Among them, taking the application scenario of the production of automotive side windows and triangular glass in the present application as an example, the structure and its usage method of the installation tooling with the gantry cylinder placed below in the present application are introduced. After the side windows and triangular glass are injection-molded, in order to ensure the aesthetics of the products, a series of bright trim clamping operations need to be carried out. The installation tooling provided in the present application is mainly applicable to bright trims made of aluminum alloy and stainless steel with a snap structure, and is responsible for the bending of the snaps and the bonding of the bright trim with the 3M tape. The installation tooling with the gantry cylinder placed below provided in the present application is not only applicable to the production of automotive glass, but also applicable to the pressing production scenarios of other products. Specifically:
[0027] Please refer to Figures 1 to 3 , an installation tooling with the gantry cylinder placed below, includes a tooling table 1, a downward pressing assembly 2 and a lifting cylinder 3; the downward pressing assembly 2 is oppositely arranged with the tooling table 1 and is arranged on the upper side of the tooling table 1; the lifting cylinder 3 is arranged on the lower side of the tooling table 1; the lifting end of the lifting cylinder 3 passes through the tooling table 1 and is in transmission connection with the downward pressing assembly 2. By arranging the lifting cylinder 3 on the lower side of the tooling table 1, compared with the prior art solution of arranging the lifting cylinder 3 above the downward pressing assembly 2, the total height of the installation tooling is greatly reduced, solving the problem of occupying the longitudinal space of the tooling storage location and causing tension in the storage location resources; at the same time, since the lifting cylinder 3 is arranged on the lower side of the tooling table 1, the bracket located on the lower side of the tooling table 1 can play a protective role for the lifting cylinder 3, improving the overall safety of the installation tooling.
[0028] Among them, in the original tooling structure, the gantry lifting cylinder is centered above the gantry, and the height of the tooling from the ground is close to 2400 mm. If the tooling is stacked and displayed, at least 2600 mm of height space needs to be left on each layer of the tooling storage location, resulting in a waste of storage location resources. After adopting the new tooling structure of the present application, since the gantry lifting cylinder 3 is placed below the tooling table 1, the height of the tooling from the ground can be controlled within 2000 mm, saving the longitudinal space of the tooling and releasing the tooling storage location resources.
[0029] In an optional embodiment, there are two lifting cylinders 3; the two lifting cylinders 3 are respectively arranged at both ends in the length direction of the pressing-down component 2. By driving the pressing-down component 2 to descend by the two lifting cylinders 3, the downward pressing force of the gantry is significantly increased, thereby solving the bonding problem between the bright trim and the 3M tape. Moreover, the two lifting cylinders 3 are symmetrically arranged about the center of the pressing-down component 2, making the appearance of the installation tooling more consistent and the structure more beautiful. In another optional embodiment, there are at least two lifting cylinders 3, and the remaining lifting cylinders 3 except for the two ends are arranged at equal intervals along the length direction of the pressing-down component 2. In an optional embodiment, a slide rail 4 is further arranged on the upper side of the tooling table 1; the pressing-down component 2 is slidably connected with the slide rail 4. Further, a slide rail 4 is arranged on the tooling table 1 and the slide rail 4 is connected with the pressing-down component 2, and the moving direction of the pressing-down component 2 is guided by the slide rail 4, reducing the shaking generated when the pressing-down component 2 is driven by the lifting cylinder 3 to move, and improving the stability of the pressing-down component 2.
[0030] In an optional embodiment, there are two groups of slide rails 4; the two groups of slide rails 4 are respectively arranged at both ends in the length direction of the pressing-down component 2. By respectively arranging a group of slide rails 4 at both ends of the pressing-down component 2, the stability of the pressing-down component 2 is further improved. In another optional embodiment, there are at least two groups of slide rails 4, and the remaining slide rails 4 except for the two ends are arranged at equal intervals along the length direction of the pressing-down component 2.
[0031] In an optional embodiment, the pressing-down component 2 includes a gantry 21, a connecting block 22 and a slider 23; the connecting blocks 22 are arranged at both ends in the length direction of the gantry 21; one side of the connecting block 22 away from the gantry 21 is connected with the slider 23; one side of the slider 23 away from the connecting block 22 is slidably connected with the slide rail 4; one end of the connecting block 22 facing the tooling table 1 is connected with the lifting end of the lifting cylinder 3. By connecting the gantry 21, the slide rail 4 and the lifting cylinder 3 through the connecting block 22, and further connecting the connecting block 22 with the slide rail 4 through the slider 23, a stable cooperation relationship is formed among the gantry 21, the slide rail 4 and the lifting cylinder 3, realizing stable lifting control of the gantry 21.
[0032] In an optional embodiment, a protective net 5 is provided on the tooling table 1; the height of the protective net 5 is the same as the height of the slide rail 4. By providing the protective net 5 on the tooling table 1, the slide rail 4 and the pressing assembly 2 on the tooling table 1 can be protected, thereby improving the safety of the tooling.
[0033] In an optional embodiment, both ends of the slide rail 4 are respectively connected to the top of the tooling table 1 and the protection net 5. At the same time, the slide rail 4 is fixed by the protection net 5 and the tooling table 1, thereby improving the stability of the slide rail 4.
[0034] In an optional embodiment, a lower mold 6 is further provided on the upper side of the tooling table 1; an upper mold 7 is provided on the side of the lower pressing assembly 2 facing the tooling table 1 to be molded with the lower mold 6. By providing the lower mold 6 on the tooling table 1 and the upper mold 7 on the lower pressing assembly 2, the upper mold 6 and the lower mold 7 are molded together to achieve the installation of accessories such as decorative strips.
[0035] In an optional embodiment, the upper mold 7 includes a first profiling member 71 and a second profiling member 72; an angle is formed between the first profiling member 71 and the second profiling member 72. The upper mold 7 is formed by the first profiling member 71 and the second profiling member 72, and an angle is formed between the first profiling member 71 and the second profiling member 72, so that the upper mold 7 and the lower mold 6 can be suitable for the application scenarios of automobile side windows and triangular glass production.
[0036] In an optional embodiment, the angle between the first profiling member 71 and the second profiling member 72 is an acute angle. By setting the angle between the first profiling member 71 and the second profiling member 72 to an acute angle, the upper and lower molds can effectively clamp the decorative strips required for the triangular glass.
[0037] The following examples are preferred embodiments of the above embodiments.
[0038] Please refer to Figure 1 A mounting tool with a gantry cylinder placed below, comprising a tooling table 1, a pressing assembly 2 and a lifting cylinder 3; the pressing assembly 2 is arranged opposite to the tooling table 1 and is arranged on the upper side of the tooling table 1; the lifting cylinder 3 is arranged on the lower side of the tooling table 1; the lifting end of the lifting cylinder 3 passes through the tooling table 1 and is transmission-connected with the pressing assembly 2, and in this embodiment is used to realize the lifting and lowering control of the pressing assembly 2; the tooling table 1 is supported by a tooling bracket, and a transport piece is arranged at the bottom of the tooling bracket; if the transport piece is a caster, the movement of the mounting tool can be realized; or the transport piece is an insertion hole, and the mounting tool is inserted and moved by a forklift. A slide rail 4 and a protective net 5 are also arranged on the upper side of the tooling table 1; the pressing assembly 2 is slidably connected to the slide rail 4; the height of the protective net 5 is the same as that of the slide rail 4, and at the same time, the two ends of the slide rail 4 are respectively connected to the tooling table 1 and the top of the protective net 5 to improve the stability of the slide rail 4.
[0039] Please refer to Figure 2 , in some embodiments, the pressing-down assembly 2 includes a gantry 21, connecting blocks 22 and sliders 23; the connecting blocks 22 are arranged at both ends of the gantry 21 in the length direction; one side of the connecting block 22 away from the gantry 21 is connected to the slider 23; one side of the slider 23 away from the connecting block 22 is slidably connected to the slide rail 4; one end of the connecting block 22 facing the tooling table 1 is connected to the lifting end of the lifting cylinder 3. As Figure 2 shown, the connecting block 22 is in an "L" shape, one side of the vertical part is connected to the slider 23, and both sides of the horizontal part are respectively connected to the gantry 21 and the lifting end of the lifting cylinder 3.
[0040] As Figure 1 shown, in some embodiments, two lifting cylinders 3 and two groups of slide rails 4 are provided for the installation work; the two lifting cylinders 3 are respectively arranged at both ends of the pressing-down assembly 2 in the length direction; at the same time, the two groups of slide rails 4 are also respectively arranged at both ends of the gantry 21 in the length direction. In some alternative embodiments, if a plurality of lifting cylinders 3 and a plurality of groups of slide rails 4 are provided, the lifting cylinders 3 and the slide rails 4 can be arranged at equal intervals along the length direction of the gantry 21. If the number of the lifting cylinders 3 and the slide rails 4 is the same, the lifting cylinders 3 and the slide rails 4 are arranged in one-to-one correspondence; if the numbers are different, they are respectively arranged at equal intervals along the length direction of the gantry 21.
[0041] Please refer to Figure 1 and Figure 3 , a lower mold 6 is further provided on the upper side of the tooling table 1; an upper mold 7 for clamping with the lower mold 6 is provided on one side of the pressing-down assembly 2 facing the tooling table 1; the upper mold 7 includes a first profiling part 71 and a second profiling part 72; an included angle is formed between the first profiling part 71 and the second profiling part 72; wherein, the included angle between the first profiling part 71 and the second profiling part 72 is an acute angle; at the same time, the angle of the included angle can be set according to the included angle of the specific product to be processed, such as being set to angles such as 15°, 30°, 45°, etc.
[0042] The working principle of the above-mentioned installation tooling with the gantry cylinder placed below is as follows:
[0043] Place the side window or triangular glass that has completed the injection molding operation and the bright trim strip to be clamped on the lower mold 6, and control the lifting cylinder 3 to drive the gantry 21 to press down, so that the upper mold 7 and the lower mold 6 are clamped to realize the clamping of the bright trim strip.
[0044] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. All equivalent transformations made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in the related technical fields, are equally included in the patent protection scope of the present invention.
Claims
1. An installation tooling with a gantry cylinder placed below, characterized in that, It includes a tooling tabletop, a downward pressing component, and a lifting cylinder; The downward pressing component is disposed opposite to the tooling tabletop and is located above the tooling tabletop; The lifting cylinder is disposed below the tooling tabletop; The lifting end of the lifting cylinder passes through the tooling tabletop and is in transmission connection with the downward pressing component.
2. The installation tooling with a gantry cylinder disposed below according to claim 1, characterized in that, It includes two such lifting cylinders; The two lifting cylinders are respectively disposed at both ends in the length direction of the downward pressing component.
3. The installation tooling with a lower-mounted gantry cylinder according to claim 1 or 2, characterized in that A slide rail is further disposed on the upper side of the tooling tabletop; The downward pressing component is slidably connected to the slide rail.
4. The installation tooling with the gantry cylinder disposed below according to claim 3, wherein, It includes two sets of such slide rails; The two sets of slide rails are respectively disposed at both ends in the length direction of the downward pressing component.
5. The installation tooling with the gantry cylinder disposed below according to claim 3, characterized in that, The downward pressing component includes a gantry, a connecting block, and a slider; The connecting blocks are disposed at both ends in the length direction of the gantry; One side of the connecting block away from the gantry is connected to the slider; One side of the slider away from the connecting block is slidably connected to the slide rail; One end of the connecting block facing the tooling tabletop is connected to the lifting end of the lifting cylinder.
6. The installation tooling with a lower-mounted gantry cylinder according to claim 3, characterized in that, A protective net is disposed on the tooling tabletop; The height of the protective net is the same as the height of the slide rail.
7. The installation tooling with a gantry cylinder disposed below, as claimed in claim 6, wherein, Both ends of the slide rail are respectively connected to the tooling tabletop and the top end of the protective net.
8. The installation tooling with the gantry cylinder arranged below according to claim 1, characterized in that, A lower die is further disposed on the upper side of the tooling tabletop; An upper die for clamping with the lower die is disposed on one side of the downward pressing component facing the tooling tabletop.
9. The installation tooling with the gantry cylinder arranged at the lower part according to claim 8, characterized in that, The upper die includes a first profiling part and a second profiling part; An included angle is formed between the first profiling part and the second profiling part.
10. The installation tooling with a lower-mounted gantry cylinder according to claim 9, characterized in that, The included angle between the first profiling part and the second profiling part is an acute angle.