Machining tool for manufacturing air compressor

By designing automated processing tools, efficient automation of sheet metal drilling of air compressors is achieved, problems of sheet metal fixing and scrap cleaning are solved, and work efficiency and cleanliness are improved.

CN223146685UActive Publication Date: 2025-07-25BENGBU JINPENG GAS EQUIP MFG
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422284809.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-25
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

The existing air compressor sheet metal drilling equipment requires workers to repeatedly fix the sheet metal, resulting in low working efficiency and difficult to clean the drilling waste, affecting the cleanliness.

Method used

A processing tool is designed, including control rods, control boards, drill bits, scrapers and waste troughs. The control board is moved and the sheet metal is cleaned, and the automatic fixation of sheet metal and scrap collection is achieved using rack and rack and thread rods.

Benefits of technology

It improves drilling processing efficiency, reduces worker work strength, ensures that the end surfaces on both sides of the sheet metal are clean, and waste chips are easy to collect and reuse.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223146685U_ABST
    Figure CN223146685U_ABST
Patent Text Reader

Abstract

The machining tool for manufacturing the air compressor comprises a workbench, a control rod is fixedly installed at one end of the workbench, a control panel is movably installed at one end of the control rod, a guide block is movably installed at one end of a rotating rod, and a guide groove matched with the guide block is formed in the outer portion of the rotating rod. Relates to the field of air compressor manufacturing. Through the arrangement of the first gear, the guide block, the scraping plate and other parts, when a worker uses the equipment to machine and drill a metal plate, the worker only needs to place the metal plate in the workbench, the whole position of the control panel is controlled, the driving assembly is started, and then a drill bit can be driven to automatically drill the metal plate; and meanwhile, when the position of the control plate moves, a first rack drives a scraping plate in the control plate to move, the drilled metal plate can be effectively cleaned, and through cooperation of a fixing plate and a waste groove, the two ends of the metal plate can be effectively cleaned, and meanwhile waste chips are collected.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of air compressor manufacturing, and particularly relates to a processing tool for manufacturing air compressors. Background Technique

[0002] An air conditioner compressor plays a role in compressing refrigerant in an air conditioner refrigeration circuit. Its housing is usually made of sheet metal materials. Since an air conditioner compressor generally needs to be installed in an outdoor unit, in order to facilitate subsequent installation and fixation by workers, during the production process, it is mostly necessary to open holes in the sheet metal housing, and at the same time ensure its heat dissipation effect and improve its overall service life.

[0003] However, in most existing sheet metal drilling equipment for compressors, after workers place the sheet metal to be drilled on the end face of the workbench, they fix the sheet metal through bolts and other components, and then workers hold the drilling device to drill it. This drilling processing method requires workers to repeatedly fix or release the restriction on the sheet metal, with a relatively low overall work efficiency. Moreover, the waste chips generated by drilling will remain on the end face of the workbench or adhere to the end face of the sheet metal, affecting its overall cleanliness and the subsequent work. Content of the Utility Model

[0004] Based on this, the purpose of the utility model is to provide a processing tool for manufacturing air compressors to solve the technical problems mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A processing tool for manufacturing air compressors, including a workbench, one end of the workbench is fixedly installed with a control rod, and one end of the control rod is movably installed with a control board. One end of the control board is fixedly installed with a driving component, and one end of the driving component is movably installed with multiple groups of drill bits. One end of the control board is fixedly installed with a first rack, and inside the workbench is movably installed a handle. One end of the handle is fixedly installed with a first gear that matches the first rack, and inside the workbench is opened a first moving slot for the first rack to move. One end of a rotating rod is movably installed with a guiding block, and on the outer part of the rotating rod is opened a guiding slot that matches the guiding block. One end of the guiding block is fixedly installed with a scraping plate. One end of the scraping plate is fixedly installed with a limiting block, and inside the workbench is opened a limiting slot for restricting the limiting block.

[0006] By adopting the above technical solution, by providing components such as a first gear, a rotating rod, a first rack, a second movable groove, a guiding block, and a scraping plate, when a worker uses this equipment to process and drill the compressor sheet metal, when the sheet metal is placed in the placement groove opened inside the workbench, the overall position of the control board can be controlled by the control rod, and starting the driving component can drive the drill bit to automatically open a hole in the sheet metal. At the same time, when the position of the control board moves, it will drive the scraping plate inside it to move through the first rack, which can effectively clean the sheet metal after drilling. After drilling, pull the sheet metal, and through the cooperation of the fixing plate and the waste material groove, the two ends of the sheet metal can be effectively cleaned, and at the same time, the waste chips generated by drilling can be collected, which is convenient for subsequent workers to clean or reuse it, effectively reducing the working intensity of the workers and ensuring the cleanliness of both end faces of the sheet metal after drilling.

[0007] The present utility model is further configured such that one end of the control board is fixedly installed with a second rack, and a threaded rod is movably installed inside the workbench. One end of the threaded rod is fixedly installed with a second gear that matches the second rack, and one end of the threaded rod is movably installed with a clamping plate. A second movable groove for the clamping plate to move is opened inside the workbench.

[0008] By adopting the above technical solution, the fixed installation enables the control board to drive the second rack to move together during the movement process. The movably installed threaded rod enables the second gear at one end of it to drive the threaded rod to rotate together when driven by the second rack, thereby driving the displacement of the clamping plate to fix and limit the sheet metal to be drilled, ensuring the drilling effect. The second movable groove provides space for the movement inside the clamping plate and at the same time limits the clamping plate to ensure its movement direction and prevent it from rotating together with the threaded rod.

[0009] The present utility model is further configured such that one end of the workbench is fixedly installed with a fixing plate, and a waste material groove for guiding and collecting waste is opened inside the workbench.

[0010] By adopting the above technical solution, the fixing plate enables the worker to scrape one end of the sheet metal when pulling and taking the sheet metal after drilling, so that it can enter the inside of the storage box through the waste material groove to collect the waste chips, which is convenient for subsequent workers to clean or reuse it and reduces the working intensity of the workers.

[0011] The present utility model is further configured such that a storage box is movably installed inside the workbench, and a handle is fixedly installed at one end of the storage box.

[0012] By adopting the above technical solution, the movably installed storage box facilitates the worker to take out the storage box from inside the workbench, and the handle facilitates the worker to better control the position of the storage box inside the workbench, which is convenient for the worker to take and clean it, etc.

[0013] The present utility model is further configured such that the second gear, the second rack, the clamping plate, the threaded rod, and the second movable groove are all symmetrically arranged in two groups, namely, the second gear, the second rack, the clamping plate, the threaded rod, and the second movable groove that are symmetrically arranged in two groups.

[0014] By adopting the above technical solution, when the position of the control board descends, it will simultaneously drive the two clamping plates to move, clamping and fixing the sheet metal at the same time, effectively ensuring its fixing effect and preventing the position of the sheet metal from moving during the drilling process.

[0015] The present utility model is further configured such that the inner cross-section of the waste slot is inclined, and the outer end face of the storage box is arc-shaped.

[0016] By adopting the above technical solution, the inner cross-section of the waste slot is inclined, which can effectively guide the waste chips, ensure that the waste chips do not stay inside the waste slot, and will normally enter the inside of the storage box. The outer end face of the storage box is arc-shaped, which can effectively collect the waste materials and ensure the collection effect.

[0017] To sum up, the present utility model mainly has the following beneficial effects:

[0018] By providing components such as a first gear, a rotating rod, a first rack, a second movable groove, a guiding block, and a scraping plate, when workers use this equipment to drill the compressor sheet metal, they only need to place the sheet metal in the placement slot opened inside the workbench, control the overall position of the control board through the control rod, and start the driving component to drive the drill bit to automatically open a hole in the sheet metal. At the same time, when the position of the control board moves, it will drive the scraping plate inside it to move through the first rack, which can effectively clean the sheet metal after drilling. After drilling, pull the sheet metal, and through the cooperation of the fixing plate and the waste slot, the two ends of the sheet metal can be effectively cleaned, and at the same time, the waste chips generated by drilling can be collected, which is convenient for subsequent workers to clean or reuse, effectively reducing the working intensity of the workers and ensuring the cleanliness of both end faces of the sheet metal after drilling.

[0019] By providing components such as a second rack, a second gear, a threaded rod, a clamping plate, and a second movable groove, when the position of the control board moves down to drill the sheet metal, the second rack drives the second gear and the threaded rod to rotate, driving the two clamping plates to displace so as to fix and limit the sheet metal, which is used to ensure that the position of the sheet metal does not change during the drilling process, thereby ensuring that the drill bit fixes and limits the sheet metal and ensuring the drilling effect. Compared with the traditional manual fixing of the sheet metal by workers, this equipment can automatically fix and release the restriction on the sheet metal, improve the overall drilling processing efficiency, and reduce the working intensity of the workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0021] Figure 2 It is a half-sectional view of the workbench of the present utility model;

[0022] Figure 3 It is a schematic diagram of the rotating rod of the present utility model;

[0023] Figure 4 It is a schematic diagram of the second moving slot of the present utility model;

[0024] Figure 5 of the present utility model Figure 2 Enlarged view of part A.

[0025] In the figure: 1, workbench; 2, control rod; 3, control panel; 4, drive assembly; 5, drill bit; 6, first rack; 7, first moving slot; 8, first gear; 9, rotating rod; 10, scraper; 11, limit block; 12, guide block; 13, guide slot; 14, limit slot; 15, handle; 16, storage box; 17, waste slot; 18, fixing plate; 19, second gear; 20, second rack; 21, clamping plate; 22, threaded rod; 23, second moving slot. Specific embodiments

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.

[0027] Next, the embodiments of the present utility model will be described according to the overall structure of the present utility model.

[0028] A processing tool for manufacturing an air compressor, as Figures 1-5As shown in the figure, it includes a workbench 1. One end of the workbench 1 is fixedly installed with a control rod 2, and one end of the control rod 2 is movably installed with a control board 3. One end of the control board 3 is fixedly installed with a driving component 4, and one end of the driving component 4 is movably installed with multiple drill bits 5. One end of the control board 3 is fixedly installed with a first rack 6, and a handle 15 is movably installed inside the workbench 1. One end of the handle 15 is fixedly installed with a first gear 8 that matches the first rack 6, and a first moving slot 7 for the first rack 6 to move is opened inside the workbench 1. One end of a rotating rod 9 is movably installed with a guiding block 12, and a guiding slot 13 that matches the guiding block 12 is opened on the outer part of the rotating rod 9. One end of the guiding block 12 is fixedly installed with a scraping plate 10, and one end of the scraping plate 10 is fixedly installed with a limiting block 11. A limiting slot 14 for restricting the limiting block 11 is opened inside the workbench 1. When workers use this equipment to process and drill the compressor sheet metal, they only need to place the sheet metal to be drilled in the fixed slot on the inner end face of the workbench 1, start the control rod 2 and the driving component 4 to control the overall position of the control board 3 to descend. The first rack 6 at one end of it contacts the first gear 8 to ensure that the displacement direction of the control scraping plate 10 will not deviate. The second rack 20 drives to make the two clamping plates 21 fix and restrict the sheet metal to a certain extent, ensuring that when the drill bit 5 drills the sheet metal, the position of the sheet metal will not change, thus ensuring the drilling processing effect. When the control board 3 resets, the scraping plate 10 cleans the bottom end face of the sheet metal to a certain extent, and the waste chips enter the interior of the storage box 16, facilitating subsequent cleaning or reuse by workers.

[0029] Please refer to Figure 1 - Figure 4 As shown in the figure, one end of the control board 3 is fixedly installed with a second rack 20, and a threaded rod 22 is movably installed inside the workbench 1. One end of the threaded rod 22 is fixedly installed with a second gear 19 that matches the second rack 20, and one end of the threaded rod 22 is movably installed with a clamping plate 21. A second moving slot 23 for the clamping plate 21 to move is opened inside the workbench 1. The fixed installation makes the control board 3 drive the second rack 20 to move together during the movement. The movably installed threaded rod 22 makes the second gear 19 at one end of it drive the threaded rod 22 to rotate together when driven by the second rack 20, thereby driving the displacement of the clamping plate 21 to fix and restrict the sheet metal to be drilled, ensuring the drilling effect. The second moving slot 23 provides space for the internal movement of the clamping plate 21 and restricts the clamping plate 21 at the same time to ensure its movement direction and prevent it from rotating together with the threaded rod 22.

[0030] Please refer to Figure 1 - Figure 4, a fixed plate 18 is fixedly installed at one end of the workbench 1, and a waste slot 17 for guiding and collecting waste is provided inside the workbench 1. The fixed plate 18 enables workers to scrape one end of the sheet metal when pulling and taking the drilled sheet metal. Then, it can enter the inside of the storage box 16 through the waste slot 17 to collect the waste chips, which is convenient for subsequent workers to clean or reuse them, reducing the working intensity of the workers.

[0031] Please refer to Figure 1 - Figure 4 , a storage box 16 is movably installed inside the workbench 1, and a handle 15 is fixedly installed at one end of the storage box 16. The movably installed storage box 16 enables workers to easily take out the storage box 16 from inside the workbench 1. The handle 15 enables workers to better control the position of the storage box 16 inside the workbench 1, facilitating workers to take it for cleaning, etc.

[0032] Please refer to Figure 1 - Figure 4 , the second gears 19, second racks 20, clamping plates 21, threaded rods 22 and second movable slots 23 are all symmetrically arranged in two groups. The two groups of symmetrically arranged second gears 19, second racks 20, clamping plates 21, threaded rods 22 and second movable slots 23 enable the position of the control plate 3 to drive the two groups of clamping plates 21 to move simultaneously during the descending process, clamping and fixing the sheet metal at the same time, effectively ensuring the fixing effect and preventing the position of the sheet metal from moving during the drilling process.

[0033] Please refer to Figure 1 - Figure 4 , the internal cross-section of the waste slot 17 is inclined, and the outer end face of the storage box 16 is arc-shaped. The inclined internal cross-section of the waste slot 17 can effectively guide the waste chips, ensuring that the waste chips will not stay inside the waste slot 17 and will normally enter the inside of the storage box 16. The arc-shaped outer end face of the storage box 16 can effectively collect the waste, ensuring the collection effect.

[0034] The working principle of the present utility model is as follows: When workers use this equipment to process and drill the compressor sheet metal, they only need to place the sheet metal to be drilled in the fixed groove on the inner end face of the workbench 1, and start the control rod 2 and the drive assembly 4 to control the overall position of the control board 3 to descend for drilling the sheet metal. After the control board 3 moves a certain distance, the first rack 6 at one end thereof contacts the first gear 8, driving the rotating rod 9 to rotate. The guide block 12 cooperates with the guide groove 13, and at the same time, under the limitation of the limit groove 14, it is ensured that the displacement direction of the control scraper 10 will not deviate. Moreover, when the control board 3 moves, the second racks 20 on both sides will contact the second gears 19, driving the threaded rod 22 to rotate, so that the two clamping plates 21 fix and limit the sheet metal to a certain extent, ensuring that the position of the sheet metal will not change when the drill bit 5 opens a hole in the sheet metal, thereby ensuring the drilling processing effect. After the drilling is completed, the control board 3 resets, and at the same time, the clamping plates 21 and the scraper 10 reset together, so that the scraper 10 cleans the bottom end face of the sheet metal to a certain extent. When workers take the sheet metal, they scrape and clean the other end of the sheet metal through the fixing plate 18, and the waste slot 17 restricts the movement of the waste chips to a certain extent, so that the waste chips enter the interior of the storage box 16, facilitating subsequent cleaning or reuse by workers.

[0035] Although the embodiments of the present utility model have been shown and described, the specific embodiments are only explanations of the present utility model and not limitations thereof. The specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can make modifications, substitutions and variations that do not make creative contributions to the embodiments according to needs, but as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.

Claims

1. A processing tool for manufacturing an air compressor, comprising a workbench (1), characterized in that: One end of the workbench (1) is fixedly installed with a control rod (2), and one end of the control rod (2) is movably installed with a control board (3). One end of the control board (3) is fixedly installed with a driving assembly (4), and one end of the driving assembly (4) is movably installed with multiple drill bits (5). One end of the control board (3) is fixedly installed with a first rack (6), and a handle (15) is movably installed inside the workbench (1). One end of the handle (15) is fixedly installed with a first gear (8) that matches the first rack (6), and a first moving slot (7) for the first rack (6) to move is opened inside the workbench (1). One end of a rotating rod (9) is movably installed with a guiding block (12), and a guiding slot (13) that matches the guiding block (12) is opened on the outer part of the rotating rod (9). One end of the guiding block (12) is fixedly installed with a scraping plate (10). One end of the scraping plate (10) is fixedly installed with a limiting block (11), and a limiting slot (14) for restricting the limiting block (11) is opened inside the workbench (1).

2. The processing tooling for manufacturing an air compressor according to claim 1, wherein: One end of the control board (3) is fixedly installed with a second rack (20), and a threaded rod (22) is movably installed inside the workbench (1). One end of the threaded rod (22) is fixedly installed with a second gear (19) that matches the second rack (20), and one end of the threaded rod (22) is movably installed with a clamping plate (21). A second moving slot (23) for the clamping plate (21) to move is opened inside the workbench (1).

3. The processing tooling for manufacturing an air compressor according to claim 2, characterized in that: One end of the workbench (1) is fixedly installed with a fixing plate (18), and a waste slot (17) for guiding and collecting waste is opened inside the workbench (1).

4. The processing tooling for manufacturing an air compressor according to claim 3, characterized in that: A storage box (16) is movably installed inside the workbench (1), and a handle (15) is fixedly installed at one end of the storage box (16).

5. The processing tooling for manufacturing an air compressor according to claim 4, wherein: The second gear (19), the second rack (20), the clamping plate (21), the threaded rod (22), and the second moving slot (23) are all symmetrically arranged in two groups.

6. The processing tooling for manufacturing an air compressor according to claim 5, characterized in that: The inner cross-section of the waste slot (17) is inclined, and the outer end face of the storage box (16) is arc-shaped.