Power-assisted manipulator for overturning battery

By introducing the design of the movable plate and the rotating plate into the battery flip robot, combining the telescopic rod and driving components, the multi-faceted and multi-angle flip of the battery is achieved, solving the problem of inapplicable single-direction flip and improving the comprehensiveness and applicability of the inspection.

CN223147152UActive Publication Date: 2025-07-25SUZHOU BRUNSKE INTELLIGENT EQUIP TECH CO LTD
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Patent Information

Application Number
CN202422359372.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-25
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing battery flip robot can only flip in one direction, which cannot meet the needs of multi-faceted inspection, reducing the applicability of the flip robot.

Method used

A battery flip-assisted robot is designed. By installing a movable plate and a rotating plate on the mounting frame, combining a telescopic rod and a driving component, the 180-degree reciprocating rotation of the rotating plate is realized, and multiple rotatable clamps are equipped to form a multi-faceted and adjust the angle of the battery, which realizes multi-faceted and multi-angle flip of the battery.

Benefits of technology

The battery is flipped in multiple faces and angles during the conveying process, ensuring comprehensive inspection and improving the applicability of the flip robot.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223147152U_ABST
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Abstract

The utility model provides a power-assisted manipulator for overturning a battery. According to the battery overturning assisting manipulator, a conveying assembly is fixedly connected to the top of a supporting frame, a mounting frame is fixedly connected to the position, located in the middle, of the back face of the conveying assembly, a movable opening is formed in one side of the mounting frame, and a first telescopic rod is mounted at the position, close to the other end, of the top of the mounting frame; a movable plate is fixedly connected to the telescopic end of the first telescopic rod, a first driving assembly is installed at the bottom of the movable plate, a rotating plate is installed at the output end of the first driving assembly, and supporting plates are fixedly connected to the positions, located at the two ends, of the bottom of the rotating plate. According to the battery overturning assisting mechanical arm, the batteries on the conveying assembly can be overturned in a multi-face and multi-angle mode according to requirements through the structure, the batteries can be inspected more comprehensively, and meanwhile the applicability of a resistance mechanical arm to adjust the batteries to be overturned is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery flipping assistance, in particular to a battery flipping assistance manipulator. Background Art

[0002] A battery refers to a cup, trough or other container or a partial space of a composite container filled with an electrolyte solution and metal electrodes to generate an electric current, and is a device that can convert chemical energy into electrical energy, having positive and negative electrodes. With the progress of technology, a battery generally refers to a small device that can generate electrical energy.

[0003] In the disclosed patent 202221512600.2, it includes a base. It is characterized in that: a column is fixedly connected to the top end of the base, and a pneumatic control box is sleeved and fixedly connected to the column. One end of the column is fixedly connected with a first ejector rod... A brake is provided on one side of each movable joint, namely the column, the elbow support, the second driving block and the second ejector rod, and is equipped with a brake switch. The operator only needs to press the button of the brake switch, and the manipulator of the utility model will be in a self-locking state. Even in the case of the air supply source being cut off, the braking system can still be continuously effective, and the manipulator can be effectively prevented from drifting.

[0004] For the above-mentioned manipulator-assisted battery flipping structure, the range of driving the battery to flip each time is limited, and it can only flip in one direction and cannot perform multi-faceted flipping. When the battery is transported and inspected through the transport structure, single-direction flipping causes incomplete inspection, thereby reducing the applicability of the battery flipping manipulator.

[0005] Therefore, it is necessary to provide a battery flipping assistance manipulator to solve the above technical problems. Summary of the Utility Model

[0006] The utility model provides a battery flipping assistance manipulator, which solves the problems that the flipping range and direction of the assistance manipulator for flipping the battery in a single direction are limited, and it is inconvenient to operate when multi-faceted inspection of the battery is required, thereby reducing the applicability of the flipping manipulator.

[0007] To solve the above technical problems, the battery flipping assistance manipulator provided by the utility model includes: a support frame;

[0008] Conveyor assembly, the conveyor assembly is fixedly connected to the top of the support frame. At the middle position on the back of the conveyor assembly, there is a fixedly connected mounting frame. On one side of the mounting frame, there is an activity opening. At a position near the other end on the top of the mounting frame, there is a first telescopic rod. The telescopic end of the first telescopic rod is fixedly connected to a movable plate. At the bottom of the movable plate, there is a first driving assembly. The output end of the first driving assembly is equipped with a rotating plate. At both ends of the bottom of the rotating plate, there are fixedly connected support plates. On the back of one of the support plates, there is a second telescopic rod. On the front of the other support plate, there is a fixedly connected second driving assembly. The output end of the second driving assembly is equipped with a rotating shaft. The other ends of the rotating shaft and the second telescopic rod are both rotatably connected to clamping plates through rotating rings;

[0009] Fixed disk, the fixed disk is fixedly connected to the top of the movable plate at the back position. On the top of the fixed disk, there is a fixedly connected stabilizing rod;

[0010] The shape and position of the mounting frame refer to Figure 1 , the second telescopic rod moves in the activity opening, and the mounting frame does not affect the 180-degree reciprocating movement of the rotating plate. The second driving assembly rotates between the mounting frame and the support plate. On the adjacent sides of the two clamping plates, there are anti-slip textures or soft rubber. The stabilizing rod passes through the mounting frame to increase the stability of the up and down movement of the movable plate. The conveyor assembly is an existing belt conveyor.

[0011] Preferably, on the top of the mounting frame, there is a fixedly connected fixed ring. At the top of the fixed ring, there is a fixedly connected return spring. At the top of the return spring, there is a fixedly connected limit block;

[0012] The limit block is fixedly connected to the top of the stabilizing rod.

[0013] Preferably, on one side of the mounting frame, there is a camera installed through a cross bar. On the back of the mounting frame, there are two reinforcing frames;

[0014] The reinforcing frames reinforce the position where the activity opening is opened on the mounting frame.

[0015] Preferably, at the bottom of the conveyor assembly, there is a control box. On the front of the control box, there is a rotatably connected box door;

[0016] Inside the control box, there is a power switch and a controller for controlling the operation of the equipment.

[0017] Preferably, on the front of the conveyor assembly, there is a mounting base. On the front of the mounting base, there is a control switch.

[0018] Preferably, the first driving assembly includes a protective shell. On both sides of the protective shell, there are ventilation holes. Inside the protective shell, there is a motor with an angle sensor installed;

[0019] The angle sensor cooperates with the controller to control the rotation angle of the motor, and the ventilation holes assist in heat dissipation.

[0020] Compared with the related art, the battery flipping assisting manipulator provided by the present utility model has the following beneficial effects:

[0021] The present utility model provides a battery flipping assisting manipulator. In order to enable the battery to be multi-faceted flipped according to requirements by the assisting manipulator during the conveying process, a movable plate is installed on the mounting frame through a first telescopic rod. Then, a first driving assembly with a rotating plate is installed below the movable plate. The rotation of the first driving assembly can drive the rotating plate to rotate reciprocally by 180 degrees. At both ends of the rotating plate, support plates are fixedly connected. And on one of the support plates, a rotatable clamping plate is installed through a second telescopic rod. At the same time, on the other support plate, a rotatable clamping plate is installed through a second driving assembly. When the two clamping plates are adjacent, a assisting mechanical claw that can adjust the angle in multiple directions is formed. Through this structure, the battery on the conveying assembly can be flipped in multiple directions and at multiple angles according to requirements, making the inspection of the battery more comprehensive. At the same time, the applicability of the resistance manipulator to mobilize the battery to flip is increased. Description of the Drawings

[0022] Figure 1 It is a schematic structural diagram of a preferred embodiment of the battery flipping assisting manipulator provided by the present utility model;

[0023] Figure 2 It is a schematic structural diagram of the mounting frame provided by the present utility model;

[0024] Figure 3 It is a schematic structural diagram of the rotating shaft provided by the present utility model;

[0025] Figure 4 Provided by the present utility model Figure 3 An enlarged view of the position A shown;

[0026] Figure 5 It is a schematic structural diagram of the motor provided by the present utility model.

[0027] Reference numerals in the figure: 1, support frame; 2, conveying component; 3, mounting frame; 4, reinforcing frame; 5, movable plate; 6, first telescopic rod; 7, cross bar; 8, camera; 9, first driving component, 901, protective shell, 902, ventilation hole, 903, motor, 904, angle sensor; 10, rotating plate; 11, support plate; 12, second driving component; 13, clamping plate; 14, control box; 15, box door; 16, mounting base; 17, control switch; 18, movable opening; 19, second telescopic rod; 20, rotating shaft; 21, rotating ring; 22, fixed disk; 23, limiting block; 24, return spring; 25, fixed ring; 26, stabilizing rod. Detailed implementation manners

[0028] The present utility model will be further described below in conjunction with the accompanying drawings and implementation manners.

[0029] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , wherein, Figure 1 is a schematic structural diagram of a preferred embodiment of the battery flipping assisting manipulator provided by the present utility model; Figure 2 is a schematic structural diagram of the mounting frame provided by the present utility model; Figure 3 is a schematic structural diagram of the rotating shaft provided by the present utility model; Figure 4 is provided by the present utility model Figure 3 an enlarged view of the position A shown in Figure 5 is a schematic structural diagram of the motor provided by the present utility model. The battery flipping assisting manipulator includes: a support frame 1;

[0030] a conveying component 2, the conveying component 2 is fixedly connected to the top of the support frame 1, the middle position on the back of the conveying component 2 is fixedly connected with a mounting frame 3, a movable opening 18 is formed on one side of the mounting frame 3, a first telescopic rod 6 is installed at a position near the other end of the top of the mounting frame 3, the telescopic end of the first telescopic rod 6 is fixedly connected with a movable plate 5, a first driving component 9 is installed at the bottom of the movable plate 5, a rotating plate 10 is installed at the output end of the first driving component 9, support plates 11 are fixedly connected to both ends of the bottom of the rotating plate 10, a second telescopic rod 19 is installed on the back of one of the support plates 11, a second driving component 12 is fixedly connected to the front of the other support plate 11, a rotating shaft 20 is installed at the output end of the second driving component 12, and the other ends of the rotating shaft 20 and the second telescopic rod 19 are both rotatably connected with a clamping plate 13 through a rotating ring 21;

[0031] a fixed disk 22, the fixed disk 22 is fixedly connected to the top of the movable plate 5 at the back position, and a stabilizing rod 26 is fixedly connected to the top of the fixed disk 22;

[0032] Shape and position reference of the mounting bracket 3 Figure 1 , the second telescopic rod 19 moves in the movable opening 18, and the mounting bracket 3 will not affect the 180-degree reciprocating movement of the rotating plate 10. The second driving component 12 rotates between the mounting bracket 3 and the support plate 11. Anti-slip textures or soft rubber are provided on the adjacent surfaces of the two clamping plates 13. The stabilizing rod 26 passes through the mounting bracket 3 to increase the stability of the up and down movement of the movable plate 5. The conveying component 2 is an existing belt conveyor. The battery is located below the mounting bracket 3 and can be controlled manually or judged by an infrared sensor.

[0033] A fixing ring 25 is fixedly connected to the top of the mounting bracket 3. A return spring 24 is fixedly connected to the top of the fixing ring 25. A limiting block 23 is fixedly connected to the top of the return spring 24;

[0034] The limiting block 23 is fixedly connected to the top of the stabilizing rod 26, and the fixing ring 25 is located on the outer surface of the stabilizing rod 26.

[0035] A camera 8 is installed on one side of the mounting bracket 3 through a cross bar 7. Two reinforcing frames 4 are installed on the back of the mounting bracket 3;

[0036] The reinforcing frame 4 reinforces the position where the movable opening 18 is opened on the mounting bracket 3 to ensure the strength of the mounting bracket 3.

[0037] A control box 14 is installed at the bottom of the conveying component 2. A box door 15 is rotatably connected to the front of the control box 14;

[0038] A lock is provided on the box door 15, and a power switch and a controller for controlling the operation of the equipment are installed inside the control box 14.

[0039] An installation base 16 is installed on the front of the conveying component 2. A control switch 17 is installed on the front of the installation base 16;

[0040] The control switch 17 can control the operation of the equipment on the support frame 1.

[0041] The first driving component 9 includes a protective shell 901. Ventilation holes 902 are opened on both sides of the protective shell 901. A motor 903 with an angle sensor 904 is installed inside the protective shell 901;

[0042] The angle sensor 904 cooperates with the controller to control the rotation angle of the motor 903. The ventilation holes 902 assist in heat dissipation. The structures of the second driving component 12 and the first driving component 9 are the same.

[0043] The working principle of the battery flipping assist manipulator provided by the present utility model is as follows:

[0044] An active plate 5 is installed on the mounting frame 3 through a first telescopic rod 6. Then, a first driving assembly 9 with a rotating plate 10 is installed below the active plate 5. By rotating the first driving assembly 9, the rotating plate 10 can be driven to rotate reciprocally by 180 degrees. At both ends of the rotating plate 10, support plates 11 are fixedly connected. On one of the support plates 11, a rotatable clamping plate 13 is installed through a second telescopic rod 19. At the same time, on the other support plate 11, a rotatable clamping plate 13 is installed through a second driving assembly 12. When the two clamping plates 13 are adjacent to each other, a power-assisted mechanical claw that can adjust the angle in multiple directions is formed. During actual use, when the battery to be inspected reaches below the mounting frame 3 during the conveying process on the conveying assembly 2, the conveying assembly 2 stops working. At the same time, the first telescopic rod 6 works to push the rotating plate 10 downward, so that the battery is located between the two clamping plates 13. Then, the second telescopic rod 19 is started to push one of the clamping plates 13 closer to the other clamping plate 13 to clamp the battery. Then, only need to start the first driving assembly 9 according to the requirement to drive the rotating plate 10 to make corresponding angle adjustments. During this process, the second telescopic rod 19 will move in the moving port 18 and will not be affected by the mounting frame 3. At the same time, the height of the rotating plate 10 can also be adjusted by using the first telescopic rod 6 according to the requirement. Then, start the second driving assembly 12 to drive the battery between the two clamping plates 13 to perform angle flipping. After the adjustment is completed, place the battery on the conveying assembly 2, and the first telescopic rod 6 and the second telescopic rod 19 return to their original positions.

[0045] Compared with the related technology, the battery flipping power-assisted manipulator provided by the present utility model has the following beneficial effects:

[0046] In order to enable the battery to be flipped in multiple directions according to the requirement by the power-assisted manipulator during the conveying process, an active plate 5 is installed on the mounting frame 3 through a first telescopic rod 6. Then, a first driving assembly 9 with a rotating plate 10 is installed below the active plate 5. By rotating the first driving assembly 9, the rotating plate 10 can be driven to rotate reciprocally by 180 degrees. At both ends of the rotating plate 10, support plates 11 are fixedly connected. On one of the support plates 11, a rotatable clamping plate 13 is installed through a second telescopic rod 19. At the same time, on the other support plate 11, a rotatable clamping plate 13 is installed through a second driving assembly 12. When the two clamping plates 13 are adjacent to each other, a power-assisted mechanical claw that can adjust the angle in multiple directions is formed. Through this structure, the battery on the conveying assembly 2 can be flipped in multiple directions and at multiple angles according to the requirement, which is more comprehensive when inspecting the battery, and at the same time increases the applicability of the resistance manipulator to mobilize the battery to flip.

[0047] The above are only embodiments of the present utility model, and do not thus limit the patent scope of the present utility model. Any equivalent structural or equivalent process transformations made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall similarly be included within the patent protection scope of the present utility model.

Claims

1. A battery flipping assist manipulator, characterized in that, Including: Support frame; Conveyor assembly, the conveyor assembly is fixedly connected to the top of the support frame, a mounting frame is fixedly connected to the middle position of the back surface of the conveyor assembly, a movable opening is formed on one side of the mounting frame, a first telescopic rod is installed at a position near the other end of the top of the mounting frame, a movable plate is fixedly connected to the telescopic end of the first telescopic rod, a first driving assembly is installed at the bottom of the movable plate, a rotating plate is installed at the output end of the first driving assembly, support plates are fixedly connected to both ends of the bottom of the rotating plate, a second telescopic rod is installed on the back surface of one of the support plates, a second driving assembly is fixedly connected to the front surface of the other support plate, a rotating shaft is installed at the output end of the second driving assembly, and clamping plates are rotatably connected to the other ends of the rotating shaft and the second telescopic rod through rotating rings; Fixed disk, the fixed disk is fixedly connected to the position on the top of the movable plate at the back, and a stabilizing rod is fixedly connected to the top of the fixed disk.

2. The battery flipping assist manipulator according to claim 1, wherein A fixed ring is fixedly connected to the top of the mounting frame, a reset spring is fixedly connected to the top of the fixed ring, and a limiting block is fixedly connected to the top of the reset spring.

3. The battery flipping assist manipulator according to claim 1, characterized in that, A camera is installed on one side of the mounting frame through a cross bar, and two reinforcing frames are installed on the back surface of the mounting frame.

4. The battery flipping assist manipulator according to claim 1, characterized in that, A control box is installed at the bottom of the conveyor assembly, and a box door is rotatably connected to the front surface of the control box.

5. The battery flipping assistance manipulator according to claim 1, wherein, A mounting base is installed on the front surface of the conveyor assembly, and a control switch is installed on the front surface of the mounting base.

6. The battery flipping assist manipulator according to claim 1, wherein The first driving assembly includes a protective shell, ventilation holes are formed on both sides of the protective shell, and a motor with an angle sensor is installed inside the protective shell.

Citation Information

Patent Citations

  • Power-assisted manipulator for overturning battery

    CN217967054U