Battery flat cable assembling manipulator

Abstract

The utility model discloses a battery flat cable assembling manipulator, which is used for solving the technical problems of poor stability and high possibility of swinging in the moving process of flat cables caused by the fact that the flat cables are sucked only through a suction head in the conventional battery flat cable assembling manipulator. A first displacement assembly and a second angle adjusting assembly are both installed on a base plate. The first angle adjusting assembly is connected with the first displacement assembly, the first suction head is connected with the first angle adjusting assembly, and the first suction head is used for sucking a battery; the second angle adjusting assembly is connected with the supporting base, the second displacement assembly is installed on the supporting base and connected with a connecting plate, and the second suction head is connected with the connecting plate and used for sucking the flat cable. And the clamping jaw assembly is connected to the connecting plate and is used for clamping the terminal of the flat cable when the flat cable is sucked by the two suction heads.

Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to a battery wire harness assembly manipulator. Background Art

[0002] Batteries are usually provided in electronic devices such as smart watches and smart phones. The battery is connected to a wire harness, and the wire harness can provide power for the electronic product.

[0003] In the prior art, the assembly of a battery with a wire harness is generally completed by a manipulator. Specifically, two suction heads are arranged on the manipulator. One suction head is used to suck the wire harness, and the other suction head sucks the battery. Then, driven by the displacement assembly, the manipulator installs the wire harness at the wire harness installation position of the electronic device, and at the same time installs the battery at the battery installation position of the electronic device. Since the wire harness has a certain softness, when the suction head sucks the wire harness, the wire harness is prone to swing during the movement, resulting in poor movement stability of the wire harness. Furthermore, it causes the wire harness to be unable to be accurately installed at the wire harness installation position of the electronic device during the subsequent assembly process, which has a serious impact on the manufacturer.

[0004] Therefore, finding a technical solution that can solve the above technical problems has become an important research topic for those skilled in the art. Summary of the Utility Model

[0005] An embodiment of the utility model discloses a battery wire harness assembly manipulator, which is used to solve the technical problem that the existing battery wire harness assembly manipulator only sucks the wire harness through a suction head, resulting in poor stability during the movement of the wire harness and easy swing.

[0006] A battery wire harness assembly manipulator provided by the utility model includes a substrate, a first displacement assembly, a second displacement assembly, a first angle adjustment assembly, a second angle adjustment assembly, a support seat, a jaw assembly, a first suction head, and a second suction head;

[0007] The first displacement assembly and the second angle adjustment assembly are both installed on the substrate; the first angle adjustment assembly is connected to the first displacement assembly, the first suction head is connected to the first angle adjustment assembly, and the first suction head is used to suck the battery;

[0008] The second angle adjustment assembly is connected to the support seat, the second displacement assembly is installed on the support seat, the second displacement assembly is connected with a connecting plate, the second suction head is connected to the connecting plate, and the second suction head is used to suck the wire harness;

[0009] The jaw assembly is connected to the connecting plate, and the jaw assembly is used to clamp the terminals of the wire harness when the second suction head sucks the wire harness.

[0010] Optionally, the first displacement component includes an X-axis linear module and a Y-axis linear module;

[0011] The X-axis linear module is mounted on the substrate, the Y-axis linear module is connected to the X-axis linear module, the X-axis linear module is used to drive the Y-axis linear module to move along the X-axis direction, the Y-axis linear module is connected with a mounting plate, and the first angle adjustment component is connected to the mounting plate.

[0012] Optionally, the first angle adjustment component includes a first rotary motor, a driving wheel, a driven wheel, and a transmission belt;

[0013] The first rotary motor is mounted on the mounting plate, the output shaft of the first rotary motor is connected to the driving wheel, the driven wheel is connected with a first support frame, the driving wheel and the driven wheel are connected by the transmission belt, and the first suction head is mounted on the first support frame.

[0014] Optionally, it further includes a first pressure detection component connected to the first suction head;

[0015] The first pressure detection component includes a first pressure sensor, a first spring, a first Z-axis guide rail, and a first slider;

[0016] The first Z-axis guide rail is mounted on the first support frame, the first slider is slidably connected to the first Z-axis guide rail, the first suction head is mounted on the first slider, the first slider is connected to the first pressure sensor, and the first pressure sensor is connected to the first spring and connected to the first support frame through the first spring.

[0017] Optionally, the second angle adjustment component includes a second rotary motor, and the output end of the second rotary motor is connected to the support seat.

[0018] Optionally, the second displacement component includes a Z-axis linear module;

[0019] The Z-axis linear module is mounted on the support seat, the Z-axis linear module is connected with a second support frame, and the connecting plate is connected to the second support frame.

[0020] Optionally, it further includes a second pressure detection component connected to the connecting plate;

[0021] The second pressure detection component includes a second pressure sensor, a second spring, a second Z-axis guide rail, and a second slider;

[0022] The second Z-direction guide rail is installed on the second support frame. The second slider is slidably connected to the second Z-direction guide rail. The connecting plate is connected to the second slider. The second pressure sensor is connected to the top of the connecting plate. The second pressure sensor is connected to the second spring and is connected to the second support frame through the second spring.

[0023] Optionally, the jaw assembly includes a transfer plate, a third Z-direction guide rail, a third slider, a finger cylinder, a first jaw, a second jaw, and a connecting frame.

[0024] The transfer plate is connected to the connecting plate. The third Z-direction guide rail is installed on the transfer plate. The third slider is slidably connected to the third Z-direction guide rail. The connecting frame is connected to the third slider. The finger cylinder is installed on the connecting frame. The finger cylinder has a first output end and a second output end. The first jaw is connected to the first output end. The second jaw is connected to the second output end. The first jaw and the second jaw are respectively located on opposite sides of the second suction head. The finger cylinder can drive the first jaw and the second jaw to approach or separate from each other to clamp or release the terminals of the cable.

[0025] Optionally, the X-axis linear module and the Y-axis linear module are electric cylinders or air cylinders.

[0026] Optionally, the Z-axis linear module is an electric cylinder or an air cylinder.

[0027] Compared with the prior art, the utility model has the following beneficial effects:

[0028] In the battery cable assembly robot of this embodiment, the first suction head can suck the battery under the drive of the first displacement assembly and the first angle adjustment assembly and assemble the battery to the battery installation position of the electronic device. The second suction head can suck the cable under the drive of the second displacement assembly and the second angle adjustment assembly. When the second suction head sucks the cable, the clamping assembly can clamp the terminals of the cable. Subsequently, under the drive of the second displacement assembly and the second angle adjustment assembly, the jaw assembly and the second suction head install the cable to the cable installation position of the electronic device. Through the above design, while the cable is sucked by the second suction head, the terminals of the cable are also clamped by the jaw assembly, so that the stability of the cable during movement is greatly enhanced, ensuring that the cable can be accurately installed to the cable installation position of the electronic device. Description of the Drawings

[0029] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0030] Figure 1 Schematic diagram of the structure of a battery cable assembly manipulator provided by an embodiment of the present invention;

[0031] Figure 2 Schematic diagram of the specific structures of the first displacement component, the first angle adjustment component, and the first pressure detection component in a battery cable assembly manipulator provided by an embodiment of the present invention;

[0032] Figure 3 Schematic diagram of the specific structures of the second displacement component, the second angle adjustment component, the jaw component, and the second pressure detection component in a battery cable assembly manipulator provided by an embodiment of the present invention;

[0033] Figure 4 is Figure 3 partial enlarged view of.

[0034] Illustration: Substrate 1; First displacement component 2; X-axis linear module 201; Y-axis linear module (202); First angle adjustment component 3; First rotation motor 301; Driving wheel 302; Transmission belt 303; Driven wheel 304; First support frame 305; First pressure detection component 4; First slider 401; First pressure sensor 402; First spring 403; First suction head 5; Second angle adjustment component 6; Second rotation motor 601; Support seat 7; Second displacement component 8; Z-axis linear module 801; Connecting plate 9; Second suction head 10; Jaw component 11; Finger cylinder 1101; First jaw 1102; Second jaw 1103; Adapter plate 1104; Third slider 1105; Third Z-direction guide rail 1106; Connecting frame 1107; Second support frame 12; Second pressure detection component 13; Second pressure sensor 1301; Second spring 1302; Second slider 1303; Second Z-direction guide rail 1304. Detailed implementation manners

[0035] An embodiment of the present invention discloses a battery cable assembly manipulator, which is used to solve the technical problem that the existing battery cable assembly manipulator only sucks the cable through the suction head, resulting in poor stability during the movement of the cable and easy swing.

[0036] To enable those skilled in the art to better understand the solution of the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.

[0037] Please refer to Figures 1 to 4 , a battery cable assembly manipulator provided by an embodiment of the present utility model includes a substrate 1, a first displacement assembly 2, a second displacement assembly 8, a first angle adjustment assembly 3, a second angle adjustment assembly 6, a support seat 7, a jaw assembly 11, a first suction head 5, and a second suction head 10;

[0038] The first displacement assembly 2 and the second angle adjustment assembly 6 are both installed on the substrate 1; the first angle adjustment assembly 3 is connected to the first displacement assembly 2, the first suction head 5 is connected to the first angle adjustment assembly 3, and the first suction head 5 is used to suck the battery;

[0039] The second angle adjustment assembly 6 is connected to the support seat 7, the second displacement assembly 8 is installed on the support seat 7, the second displacement assembly 8 is connected to a connecting plate 9, the second suction head 10 is connected to the connecting plate 9, and the second suction head 10 is used to suck the cable;

[0040] The jaw assembly 11 is connected to the connecting plate 9, and the jaw assembly 11 is used to clamp the terminals of the cable when the second suction head sucks the cable.

[0041] In the battery cable assembly manipulator of this embodiment, the first suction head 5 can suck the battery and assemble the battery to the battery installation position of the electronic device under the drive of the first displacement assembly 2 and the first angle adjustment assembly 3; the second suction head 10 can suck the cable under the drive of the second displacement assembly 8 and the second angle adjustment assembly 6, and the clamping assembly can clamp the terminals of the cable when the second suction head 10 sucks the cable. Subsequently, under the drive of the second displacement assembly 8 and the second angle adjustment assembly 6, the jaw assembly 11 and the second suction head 10 install the cable to the cable installation position of the electronic device. Through the above design, while the cable is sucked by the second suction head 10, the terminals of the cable are also clamped by the jaw assembly 11, thereby greatly enhancing the stability of the cable during movement and ensuring that the cable can be accurately installed at the cable installation position of the electronic device.

[0042] Further, the first displacement assembly 2 in this embodiment includes an X-axis linear module 201 and a Y-axis linear module 202;

[0043] The X-axis linear module 201 is installed on the substrate 1. The Y-axis linear module 202 is connected to the X-axis linear module 201. The X-axis linear module 201 is used to drive the Y-axis linear module 202 to move in the X-axis direction. The Y-axis linear module 202 is connected with a mounting plate, and the first angle adjustment component 3 is connected to the mounting plate.

[0044] It should be noted that the above-mentioned X-axis linear module 201 is used to drive the Y-axis linear module 202 to move in the X-axis direction, and the Y-axis linear drive module is used to drive the first angle adjustment component 3 to move in the Y-axis direction. Through the above design, the first suction head 5 can move in the X-axis and Y-axis directions, so that the first suction head 5 can move back and forth between the loading position and the installation position.

[0045] Further, the first angle adjustment component 3 in this embodiment includes a first rotary motor 301, a driving wheel 302, a driven wheel 304, and a transmission belt 303;

[0046] The first rotary motor 301 is installed on the mounting plate. The output shaft of the first rotary motor 301 is connected to the driving wheel 302. The driven wheel 304 is connected with a first support frame 305. The driving wheel 302 and the driven wheel 304 are connected by the transmission belt 303. The first suction head 5 is installed on the first support frame 305.

[0047] It should be noted that through the above design, the first rotary motor 301 drives the driving wheel 302 to rotate. When the driving wheel 302 rotates, it drives the driven wheel 304 to rotate through the transmission belt 303. When the driven wheel 304 rotates, it drives the first support frame 305 to rotate, so that the first suction head 5 can rotate, realizing the adjustment of the suction angle of the first suction head 5. Specifically, the first suction head 5 rotates around the Z-axis under the drive of the first adjustment angle component.

[0048] Further, to detect the assembly pressure of the battery, the battery cable assembly manipulator in this embodiment further includes a first pressure detection component 4 connected to the first suction head 5;

[0049] The first pressure detection component 4 includes a first pressure sensor 402, a first spring 403, a first Z-direction guide rail, and a first slider 401;

[0050] The first Z-direction guide rail is installed on the first support frame 305. The first slider 401 is slidably connected to the first Z-direction guide rail. The first suction head 5 is installed on the first slider 401. The first slider 401 is connected to the first pressure sensor 402. The first pressure sensor 402 is connected to the first spring 403 and is connected to the first support frame 305 through the first spring 403.

[0051] It should be noted that after the first suction head 5 sucks the battery, the first suction head 5 and the battery are driven to move to the battery installation position of the electronic device. Subsequently, when the first suction head 5 assembles the battery to the battery installation position of the electronic device, the first slider 401 is driven to move upward along the first Z-axis guide rail, thereby driving the first pressure sensor 402 to compress the first spring 403. According to the principle of action and reaction, at this time, the first pressure sensor 402 can detect the assembly pressure of the battery, avoiding damage to the battery caused by excessive assembly pressure.

[0052] Furthermore, the second angle adjustment assembly 6 in this embodiment includes a second rotary motor 601, and the output end of the second rotary motor 601 is connected to the support base 7.

[0053] It should be noted that through the above design, the second rotary motor 601 drives the support base 7 to rotate, thereby rotating the second suction head 10, and further adjusting the suction angle of the second suction head 10. Specifically, the second suction head 10 rotates around the Z-axis under the drive of the second angle adjustment assembly 6.

[0054] Furthermore, the second displacement assembly 8 in this embodiment includes a Z-axis linear module 801;

[0055] The Z-axis linear module 801 is installed on the support base 7, the Z-axis linear module 801 is connected to a second support frame 12, and the connecting plate 9 is connected to the second support frame 12.

[0056] It should be noted that through the above design, the second suction head 10 can be moved along the Z-axis direction.

[0057] Furthermore, to detect the assembly pressure of the cable, a second pressure detection assembly 13 connected to the connecting plate 9 is further included;

[0058] The second pressure detection assembly 13 includes a second pressure sensor 1301, a second spring 1302, a second Z-axis guide rail 1304, and a second slider 1303;

[0059] The second Z-axis guide rail 1304 is installed on the second support frame 12, the second slider 1303 is slidably connected to the second Z-axis guide rail 1304, the connecting plate 9 is connected to the second slider 1303, the second pressure sensor 1301 is connected to the top of the connecting plate 9, and the second pressure sensor 1301 is connected to the second spring 1302 and connected to the second support frame 12 through the second spring 1302.

[0060] It should be noted that after the second suction head 10 sucks the battery, the second suction head 10 and the flexible cable are driven to move to the flexible cable installation position of the electronic device. Subsequently, when the second suction head 10 assembles the flexible cable to the flexible cable installation position of the electronic device, the second slider 1303 is driven to move upward along the second Z-axis guide rail 1304, thereby driving the second pressure sensor 1301 to compress the second spring 1302. According to the principle of force and reaction, at this time, the second pressure sensor 1301 can detect the assembly pressure of the flexible cable, avoiding damage to the flexible cable caused by excessive assembly pressure.

[0061] Furthermore, the jaw assembly 11 in this embodiment includes an adapter plate 1104, a third Z-axis guide rail 1106, a third slider 1105, a finger cylinder 1101, a first jaw 1102, a second jaw 1103, and a connecting frame 1107;

[0062] The adapter plate 1104 is connected to the connecting plate 9. The third Z-axis guide rail 1106 is installed on the adapter plate 1104. The third slider 1105 is slidably connected to the third Z-axis guide rail 1106. The connecting frame 1107 is connected to the third slider 1105. The finger cylinder 1101 is installed on the connecting frame 1107. The finger cylinder 1101 has a first output end and a second output end. The first jaw 1102 is connected to the first output end, and the second jaw 1103 is connected to the second output end. The first jaw 1102 and the second jaw 1103 are respectively located on opposite sides of the second suction head 10. The finger cylinder 1101 can drive the first jaw 1102 and the second jaw 1103 to move closer to or away from each other to clamp or loosen the terminals of the flexible cable.

[0063] It should be noted that when the second suction head 10 installs the flexible cable to the flexible cable installation position of the electronic device, due to the design of the second pressure detection assembly 13, the second suction head 10 will move upward a certain distance in the Z-axis direction. At this time, the connecting frame 1107 connected to the finger cylinder 1101 slides along the third Z-axis guide rail 1106 on the third slider 1105, so that the finger cylinder 1101, the first jaw 1102, and the second jaw 1103 move relative to the second suction head 10 in the Z-axis direction, thereby ensuring accurate detection of the assembly pressure of the flexible cable.

[0064] Furthermore, the X-axis linear module 201 and the Y-axis linear module 202 are electric cylinders or air cylinders;

[0065] The Z-axis linear module 801 is an electric cylinder or an air cylinder.

[0066] Further, the specific types of the X-axis linear module 201, Y-axis linear module 202, and Z-axis linear module 801 in this embodiment can be selected according to actual requirements, and this embodiment does not limit this.

[0067] The above has introduced in detail a battery cable assembly manipulator provided by the present utility model. For those of ordinary skill in the art, according to the idea of the embodiments of the present utility model, there will be changes in the specific implementation manners and application scopes. In summary, the content of this specification should not be construed as a limitation to the present utility model.

Claims

1. A battery cable assembly manipulator, characterized in that, It includes a substrate (1), a first displacement component (2), a second displacement component (8), a first angle adjustment component (3), a second angle adjustment component (6), a support base (7), a jaw component (11), a first suction head (5), and a second suction head (10); The first displacement component (2) and the second angle adjustment component (6) are both installed on the substrate (1); the first angle adjustment component (3) is connected to the first displacement component (2), the first suction head (5) is connected to the first angle adjustment component (3), and the first suction head (5) is used to suck the battery; The second angle adjustment component (6) is connected to the support base (7), the second displacement component (8) is installed on the support base (7), the second displacement component (8) is connected with a connecting plate (9), the second suction head (10) is connected to the connecting plate (9), and the second suction head (10) is used to suck the wire harness; The jaw component (11) is connected to the connecting plate (9), and the jaw component (11) is used to clamp the terminals of the wire harness when the second suction head sucks the wire harness.

2. The battery cable assembly manipulator according to claim 1, wherein, The first displacement component (2) includes an X-axis linear module (201) and a Y-axis linear module (202); The X-axis linear module (201) is installed on the substrate (1), the Y-axis linear module (202) is connected to the X-axis linear module (201), the X-axis linear module (201) is used to drive the Y-axis linear module (202) to drive along the X-axis direction, the Y-axis linear module (202) is connected with a mounting plate, and the first angle adjustment component (3) is connected to the mounting plate.

3. The battery cable assembly manipulator according to claim 2, wherein, The first angle adjustment component (3) includes a first rotary motor (301), a driving wheel (302), a driven wheel (304), and a transmission belt (303); The first rotary motor (301) is installed on the mounting plate, the output shaft of the first rotary motor (301) is connected to the driving wheel (302), the driven wheel (304) is connected with a first support frame (305), the driving wheel (302) and the driven wheel (304) are connected by the transmission belt (303), and the first suction head (5) is installed on the first support frame (305).

4. The battery cable assembly manipulator according to claim 3, wherein, It also includes a first pressure detection component (4) connected to the first suction head (5); The first pressure detection component (4) includes a first pressure sensor (402), a first spring (403), a first Z-direction guide rail, and a first slider (401); The first Z-direction guide rail is installed on the first support frame (305), the first slider (401) is slidably connected to the first Z-direction guide rail, the first suction head (5) is installed on the first slider (401), the first slider (401) is connected to the first pressure sensor (402), and the first pressure sensor (402) is connected to the first spring (403) and connected to the first support frame (305) through the first spring (403).

5. The battery cable assembly manipulator according to claim 1, wherein, The second angle adjustment component (6) includes a second rotary motor (601), and the output end of the second rotary motor (601) is connected to the support base (7).

6. The battery cable assembly manipulator according to claim 1, characterized in that, The second displacement component (8) includes a Z-axis linear module (801); The Z-axis linear module (801) is installed on the support base (7), the Z-axis linear module (801) is connected to a second support frame (12), and the connection plate (9) is connected to the second support frame (12).

7. The battery cable assembly manipulator according to claim 6, characterized in that, It further includes a second pressure detection component (13) connected to the connection plate (9); The second pressure detection component (13) includes a second pressure sensor (1301), a second spring (1302), a second Z-direction guide rail (1304), and a second slider (1303); The second Z-direction guide rail (1304) is installed on the second support frame (12), the second slider (1303) is slidably connected to the second Z-direction guide rail (1304), the connection plate (9) is connected to the second slider (1303), the second pressure sensor (1301) is connected to the top of the connection plate (9), and the second pressure sensor (1301) is connected to the second spring (1302) and is connected to the second support frame (12) through the second spring (1302).

8. The battery cable assembly manipulator according to claim 1, wherein, The jaw component (11) includes an adapter plate (1104), a third Z-direction guide rail (1106), a third slider (1105), a finger cylinder (1101), a first jaw (1102), a second jaw (1103), and a connection frame (1107); The adapter plate (1104) is connected to the connection plate (9), the third Z-direction guide rail (1106) is installed on the adapter plate (1104), the third slider (1105) is slidably connected to the third Z-direction guide rail (1106), the connection frame (1107) is connected to the third slider (1105), the finger cylinder (1101) is installed on the connection frame (1107), the finger cylinder (1101) has a first output end and a second output end, the first jaw (1102) is connected to the first output end, the second jaw (1103) is connected to the second output end, the first jaw (1102) and the second jaw (1103) are respectively located on opposite sides of the second suction head (10), and the finger cylinder (1101) can drive the first jaw (1102) and the second jaw (1103) to approach or move away from each other to clamp or release the terminals of the wire harness.

9. The battery cable assembly manipulator according to claim 2, characterized in that, The X-axis linear module (201) and the Y-axis linear module (202) are electric cylinders or air cylinders.

10. The battery cable assembly manipulator according to claim 6, wherein, The Z-axis linear module (801) is an electric cylinder or an air cylinder.

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