Production device of winding type water pipe
By adjusting the position of the winding roller and combining the cooling method of air-cooled box and water-cooled hose, the problems of low flexibility and low efficiency in the production of winding water pipes are solved, and adaptability and efficient cooling of water pipes of different diameters are achieved, and production efficiency and quality are improved.
Patent Information
- Application Number
- CN202422414656.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The existing winding water pipe production device cannot adjust the winding roller to adapt to water pipes of different diameters. It has low flexibility, poor dispersion, and low production efficiency. It requires repeated winding and long-term cooling to ensure quality.
A winding water pipe production device is designed, and the position of the winding roller is adjusted by adjusting the assembly and linkage drive assembly, and cooling it in combination with air-cooled box and water-cooled hose to achieve adaptability and efficient cooling of water pipes of different diameters.
It improves the flexibility of the device, can adapt to water pipes of different diameters, reduces thermal deformation, improves production efficiency and water pipe quality, and reduces costs.
Smart Images

Figure CN223147732U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of the production of winding water pipes, in particular to a production device for winding water pipes. Background Art
[0002] The winding water pipe is a specially designed water pipe, usually made of flexible materials, with good pressure resistance and corrosion resistance. Its structural feature is that the pipe is in a spiral or winding shape, and this design enables the water pipe to better adapt to different environments and installation requirements during use.
[0003] When the existing winding water pipes are produced, the winding rollers cannot be adjusted to adapt to winding water pipes of different diameters, with low flexibility and poor compatibility. In addition, in order to improve the quality of the water pipes after winding, the winding water pipes need to be wound repeatedly and there should be enough time for the water pipes to cool down during winding, resulting in low production efficiency.
[0004] Therefore, there is an urgent need for a production device for winding water pipes to solve the above problems. Summary of the Invention
[0005] The purpose of the utility model is to overcome the above deficiencies and provide a production device for winding water pipes to solve the problems raised in the above background art.
[0006] The purpose of the utility model is achieved as follows:
[0007] A production device for winding water pipes includes a base. A mounting plate is fixedly connected to the top wall of the base. An installation frame is also fixedly connected to the top wall of the base. A cutting machine is fixedly connected to the inner wall of the installation frame. A cutting rotating blade is arranged on the outer wall of the cutting machine. It further includes:
[0008] An air-cooling box is fixedly connected to the outer wall of the mounting plate, and an air duct is fixedly connected to the outer wall of the air-cooling box;
[0009] An adjusting component. The adjusting component includes fixing plates fixedly connected to the inner wall of the mounting plate, and there are two groups of the fixing plates. The two groups of fixing plates are fixedly connected to each other through a central steel frame. A rotating plate is rotatably connected to the outer wall of the fixing plate. Uniformly distributed extrusion grooves are formed on the outer wall of the rotating plate. Extrusion rods are arranged on the inner walls of the extrusion grooves. One end of the extrusion rod away from the extrusion groove is fixedly connected with a sliding block, and the sliding block is slidably connected with the fixing plate. Symmetrically distributed central water pipes are fixedly connected to the inner wall of the front fixing plate. A winding roller is rotatably connected to the outer wall of the sliding block, and two groups of limiting plates are fixedly connected to the outer wall of the winding roller;
[0010] A limiting component is arranged on the inner wall of the rotating plate;
[0011] A linkage driving component is arranged on the inner wall of the central steel frame.
[0012] Furthermore, the limit assembly includes a limit block slidably connected to the inner wall of the rotating plate, the outer wall of the limit block is fixedly connected with symmetrically distributed sliding rods, and the sliding rods and the limit block are both slidably connected to the central water pipe, the sliding rod is slidably connected to the fixed plate, the inner wall of the limit block is rotatably connected with a screw, and the screw is threadedly connected to the fixed plate.
[0013] Furthermore, the linkage drive assembly includes a connecting frame fixedly connected to the inner wall of the central steel frame, and the connecting frame is fixedly connected to a fixed plate at the rear end, the outer wall of the connecting frame is fixedly connected to a guide rod, the outer wall of the guide rod is slidably connected to a symmetrically distributed guide block, the outer wall of the guide rod is sleeved with a symmetrically distributed tension spring, and the tension spring is fixedly connected to the connecting frame, the end of the tension spring away from the connecting frame is fixedly connected to the guide block, the outer wall of the guide rod is sleeved with a spring, and the guide blocks are symmetrically fixedly connected to the spring, the outer wall of the guide block is rotatably connected to a driven pulley, the end of the connecting frame away from the fixed plate is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to a driving pulley, the driving pulley, the driven pulley and the winding roller are connected through a belt body transmission, and the belt body is located between the two sets of limit plates.
[0014] Furthermore, the outer wall of the mounting plate is fixedly connected with symmetrically distributed fixed water pipes, and the top wall of the fixed water pipes is fixedly connected with evenly distributed water cooling hoses.
[0015] Furthermore, a floor drain plate is fixedly connected to the top wall of the base, and both the floor drain plate and the top wall of the base are fixedly connected to symmetrically distributed mounting columns, and the top walls of the mounting columns are rotatably connected to support rods.
[0016] Furthermore, the top wall of the base is provided with a chip collecting groove.
[0017] Compared with the prior art, the utility model provides a production device for a winding water pipe, which has the following beneficial effects:
[0018] (1) The utility model sets a rotating plate to rotate on a fixed plate and squeezes its squeezing rod to slide the movable slider on the fixed plate, so as to adjust the position of the winding roller on the slider, that is, the diameter of the circle formed by the winding roller, and limits the rotating plate by a limit block, so as to adapt to the winding of water pipes with different diameters, with high flexibility, integrated multi-purpose, and reduced use cost, thereby solving the problem that the winding roller cannot be adjusted to adapt to the winding water pipes with different diameters in the prior art, and the flexibility is low and the compatibility is poor;
[0019] (2) The utility model preliminarily cools the water pipe material by setting an air-cooling box, which can effectively reduce the temperature of the water pipe material and reduce the thermal deformation during the winding process. After the water pipe is preliminarily cooled and transformed into a solid, a water-cooling hose is used for further external cooling, thereby effectively reducing the temperature of the water pipe surface and promoting its faster solidification. Finally, the already solidified water pipe is internally cooled through the central water pipe to ensure that the temperature inside the water pipe also remains at a relatively low level, thereby improving the overall cooling efficiency, reducing the deformation and quality problems of the water pipe caused by excessive temperature, and at the same time improving the production efficiency of the wound water pipe, solving the problem in the prior art that the wound water pipe needs to be wound repeatedly to improve the quality of the wound water pipe and facilitating sufficient time for cooling during the water pipe winding, resulting in low production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic structural diagram of the utility model.
[0021] Figure 2 is a schematic partial structural diagram of the cutting knife of the utility model.
[0022] Figure 3 is a schematic partial structural diagram of the fixed water pipe of the utility model.
[0023] Figure 4 is a schematic partial structural diagram of the central steel frame of the utility model.
[0024] Figure 5 is an exploded view of the fixing plate part of the utility model.
[0025] Figure 6 is a schematic partial structural diagram of the connecting frame of the utility model.
[0026] Figure 7 is a schematic partial structural diagram of the guide rod of the utility model.
[0027] Labels in the figure:
[0028] 1, base; 2, floor drain plate; 3, mounting plate; 4, chip collection groove; 5, mounting column; 6, support rod; 7, mounting frame; 8, cutting machine; 9, cutting rotary knife; 10, air duct; 11, fixing plate; 12, fixed water pipe; 13, water-cooling hose; 14, central steel frame; 15, slider; 16, rotating plate; 17, extrusion groove; 18, extrusion rod; 19, limiting block; 20, central water pipe; 21, connecting frame; 22, sliding rod; 23, screw; 24, driving motor; 25, winding roller; 26, limiting plate; 27, belt body; 28, driving belt pulley; 29, driven belt pulley; 30, guide rod; 31, guide block; 32, spring; 33, tension spring; 34, air-cooling box. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] To better understand the technical solution of the present utility model, the following will be described in detail in conjunction with relevant drawings. It should be understood that the following specific embodiments are not intended to limit the specific implementation modes of the technical solution of the present utility model, and they are only the implementation modes that the technical solution of the present utility model can adopt. It should be noted first that the expressions regarding the positional relationships of each component herein, such as component A is located above component B, are based on the relative positions of each component in the drawings and are not intended to limit the actual positional relationships of each component. Embodiment
[0030] See Figures 1-7 , Figure 1 The structural schematic diagram of a production device for a winding water pipe is drawn. As shown in the figure, a production device for a winding water pipe of the present utility model includes a base 1, a mounting plate 3 is fixedly connected to the top wall of the base 1, a mounting frame 7 is also fixedly connected to the top wall of the base 1, a cutting machine 8 is fixedly connected to the inner wall of the mounting frame 7, a cutting rotating blade 9 is arranged on the outer wall of the cutting machine 8, and further includes:
[0031] An air-cooling box 34, fixedly connected to the outer wall of the mounting plate 3, an air duct 10 is fixedly connected to the outer wall of the air-cooling box 34, cold air is input through the air duct 10 and air-cooled through the air-cooling box 34 to avoid contact between the cooling and the water pipe, so as to perform preliminary cooling and reduce thermal deformation during the winding process;
[0032] An adjusting assembly, the adjusting assembly includes a fixing plate 11 fixedly connected to the inner wall of the mounting plate 3, and there are two groups of the fixing plates 11, the two groups of fixing plates 11 are fixedly connected to each other through a central steel frame 14, a rotating plate 16 is rotatably connected to the outer wall of the fixing plate 11, uniformly distributed extrusion grooves 17 are formed on the outer wall of the rotating plate 16, an extrusion rod 18 is arranged on the inner wall of the extrusion groove 17, one end of the extrusion rod 18 away from the extrusion groove 17 is fixedly connected to a slider 15, and the slider 15 is slidably connected to the fixing plate 11, symmetrically distributed central water pipes 20 are fixedly connected to the inner wall of the front fixing plate 11, the already solidified water pipe is internally cooled through the central water pipes 20 to ensure that the temperature inside the water pipe also remains at a relatively low level, the outer wall of the slider 15 is rotatably connected to a winding roller 25, two groups of limiting plates 26 are fixedly connected to the outer wall of the winding roller 25, by rotating the rotating plate 16, the rotation of the rotating plate 16 drives the extrusion groove 17 to rotate, and the extrusion groove 17 extrudes the extrusion rod 18 to drive the slider 15 to slide in the fixing plate 11, so as to adjust the position of the slider 15, and thus adjust the position of the winding roller 25 to adapt to the production of water pipes of different sizes;
[0033] A limiting assembly, arranged on the inner wall of the rotating plate 16;
[0034] A linkage driving assembly, arranged on the inner wall of the central steel frame 14.
[0035] The limiting assembly includes a limiting block 19 slidably connected to the inner wall of the rotating plate 16, and the outer wall of the limiting block 19 is fixedly connected with symmetrically distributed sliding rods 22, and the sliding rods 22 and the limiting block 19 are both slidably connected to the central water pipe 20, and the sliding rod 22 is slidably connected to the fixed plate 11. The inner wall of the limiting block 19 is rotatably connected with a screw rod 23, and the screw rod 23 is threadedly connected to the fixed plate 11. By rotating the screw 23, the screw 23 and the rotating plate 16 threadedly cooperate to drive the limiting block 19 to slide in the fixed plate 11 through the sliding rod 22. The limiting block 19 is a hexagonal structure, so as to limit the position of the rotating plate 16 after rotation.
[0036] The linkage drive assembly includes a connecting frame 21 fixedly connected to the inner wall of the central steel frame 14, and the connecting frame 21 is fixedly connected to the fixed plate 11 at the rear end, the outer wall of the connecting frame 21 is fixedly connected to a guide rod 30, and the outer wall of the guide rod 30 is slidably connected to a symmetrically distributed guide block 31, the outer wall of the guide rod 30 is sleeved with a symmetrically distributed tension spring 33, and the tension spring 33 is fixedly connected to the connecting frame 21, and the end of the tension spring 33 away from the connecting frame 21 is fixedly connected to the guide block 31, the outer wall of the guide rod 30 is sleeved with a spring 32, and the symmetrical guide blocks 31 are fixedly connected to the spring 32, and the outer wall of the guide block 31 is rotatably connected to a driven pulley 29, the end of the connecting frame 21 away from the fixed plate 11 is fixedly connected to a driving motor 24, and the output end of the driving motor 24 is fixedly connected to a driving pulley 28, and the driving pulley 28, the driven pulley 29 and the winding roller 25 are transmitted by a belt body 27 The belt body 27 is connected, and the belt body 27 is located between the two groups of limit plates 26. When the winding roller 25 adjusts its position, the corresponding belt body 27 will become loose or tight due to the change in the position of the winding roller 25, thereby pulling the driven pulley 29 to slide on the guide rod 30 through the guide block 31, and then squeezing the spring 32. The tension spring 33 always pulls the guide block 31 to move outward, and the spring 32 always pushes the guide block 31 to move outward, thereby providing sufficient supporting force for the driven pulley 29 to drive the winding roller 25. After that, the driving motor 24 is started, and the driving pulley 28 is driven to rotate through the output end of the driving motor 24, and then the driven pulley 29 and the winding roller 25 are driven to rotate through the belt body 27. The winding roller 25 is located between the two groups of limit plates 26, and the distance between the two groups of limit plates 26 is greater than the width of the belt body 27, so as to provide movable space when the belt body 27 rotates.
[0037] The outer wall of the mounting plate 3 is fixedly connected with symmetrically distributed fixed water pipes 12, and the top wall of the fixed water pipes 12 is fixedly connected with evenly distributed water cooling hoses 13. The water cooling hoses 13 can be adjusted into any shape, so that they can be adjusted to a suitable position to cool the water pipes, thereby effectively reducing the temperature of the water pipe surface and promoting faster solidification.
[0038] A floor drain plate 2 is fixedly connected to the top wall of the base 1. Symmetrically distributed mounting columns 5 are fixedly connected to both the floor drain plate 2 and the top wall of the base 1. The top wall of the mounting column 5 is rotatably connected to a support rod 6. The formed water pipe will move onto the support rod 6 driven to rotate by a driving structure (not shown in the figure) and be transported by the support rod 6.
[0039] A chip collecting groove 4 is provided on the top wall of the base 1. During the transportation of the wound water pipe, further processing will be carried out by a cutting rotary tool 9, and the chips generated by the cutting process will be collected through the chip collecting groove 4.
[0040] Working principle:
[0041] The utility model provides a production device for a winding water pipe. When in use, first adjust the size of the loop formed between the winding rollers 25 according to needs. Specifically, by rotating its rotating plate 16, the rotation of the rotating plate 16 drives the extrusion groove 17 to rotate, and the extrusion rod 18 is driven by the extrusion groove 17 to drive the slider 15 to slide in the fixed plate 11, so as to adjust the position of the slider 15, thereby adjusting the position of the winding roller 25, so as to adapt to the production of water pipes of different sizes. And by rotating the screw rod 23, the threaded cooperation between the screw rod 23 and the rotating plate 16 drives the limiting block 19 to slide in the fixed plate 11 through the slide rod 22. The limiting block 19 is a hexagonal structure, so as to realize the position limitation of the rotating plate 16 after rotation. After the position of the winding roller 25 is adjusted, the corresponding belt body 27 will become loose or tight due to the change in the position of the winding roller 25, so as to pull the driven belt pulley 29 to slide on the guide rod 30 through the guide block 31, and then squeeze the spring 32. The tension spring 33 always pulls the guide block 31 to move outwards, and the spring 32 always pushes the guide block 31 to move outwards, so as to provide sufficient supporting force for the driven belt pulley 29 to drive the winding roller 25. After that, start the driving motor 24, and the driving belt pulley 28 is driven to rotate by the output end of the driving motor 24, and then the driven belt pulley 29 and the winding roller 25 are driven to rotate through the belt body 27. The winding roller 25 is located between two limiting plates 26, and the distance between the two limiting plates 26 is greater than the width of the belt body 27, which is convenient for providing a movable space when the belt body 27 rotates. When the water pipe raw material is put on the winding roller 25, the winding roller 25 is in an inclined layout, so that the wound raw material will be driven to move automatically when rotating. The water pipe is in a hot soft state during the initial winding. Cold air is input through the air duct 10 and cooled by the air cooling box 34 to avoid contact with the water pipe for initial cooling, reducing thermal deformation during the winding process. After the water pipe is initially cooled and transformed into a solid, a water cooling hose 13 is used for further external cooling. The water cooling hose 13 can be adjusted in any shape, which is convenient for adjusting to a suitable position to cool the water pipe, so as to effectively reduce the temperature of the water pipe surface and promote its faster solidification. Finally, the already solidified water pipe is internally cooled through the central water pipe 20 to ensure that the temperature inside the water pipe also remains at a relatively low level, thereby improving the overall cooling efficiency, reducing the deformation and quality problems of the water pipe caused by too high temperature, and at the same time improving the production efficiency of the winding water pipe.
[0042] The above is only a specific application example of the utility model, which does not constitute any limitation to the protection scope of the utility model. Any technical solutions formed by equivalent transformation or equivalent substitution fall within the scope of the rights protection of the utility model.
Claims
1. A production device for a wound water pipe, characterized in that: It includes a base (1), a mounting plate (3) is fixedly connected to the top wall of the base (1), a mounting frame (7) is also fixedly connected to the top wall of the base (1), a cutting machine (8) is fixedly connected to the inner wall of the mounting frame (7), a cutting rotary knife (9) is arranged on the outer wall of the cutting machine (8), and further includes: An air-cooling box (34), fixedly connected to the outer wall of the mounting plate (3), and an air duct (10) is fixedly connected to the outer wall of the air-cooling box (34); An adjusting assembly, the adjusting assembly includes fixing plates (11) fixedly connected to the inner wall of the mounting plate (3), and there are two groups of the fixing plates (11). The two groups of fixing plates (11) are fixedly connected by a central steel frame (14). A rotating plate (16) is rotatably connected to the outer wall of the fixing plate (11). Uniformly distributed extrusion grooves (17) are formed on the outer wall of the rotating plate (16). An extrusion rod (18) is arranged on the inner wall of the extrusion groove (17). One end of the extrusion rod (18) far away from the extrusion groove (17) is fixedly connected to a slider (15), and the slider (15) is slidably connected to the fixing plate (11). Symmetrically distributed central water pipes (20) are fixedly connected to the inner wall of the front fixing plate (11). A winding roller (25) is rotatably connected to the outer wall of the slider (15), and two groups of limiting plates (26) are fixedly connected to the outer wall of the winding roller (25); A limiting assembly, arranged on the inner wall of the rotating plate (16); A linkage driving assembly, arranged on the inner wall of the central steel frame (14).
2. The production device of a winding water pipe according to claim 1, characterized in that: The limiting assembly includes a limiting block (19) slidably connected to the inner wall of the rotating plate (16). Symmetrically distributed sliding rods (22) are fixedly connected to the outer wall of the limiting block (19), and both the sliding rods (22) and the limiting block (19) are slidably connected to the central water pipe (20). The sliding rods (22) are slidably connected to the fixing plate (11). A screw rod (23) is rotatably connected to the inner wall of the limiting block (19), and the screw rod (23) is threadedly connected to the fixing plate (11).
3. The production device of a winding water pipe according to claim 1, characterized in that: The linkage drive assembly comprises a connecting frame (21) fixedly connected to the inner wall of the central steel frame (14), and the connecting frame (21) is fixedly connected to the fixed plate (11) located at the rear end, the outer wall of the connecting frame (21) is fixedly connected to a guide rod (30), the outer wall of the guide rod (30) is slidably connected to symmetrically distributed guide blocks (31), the outer wall of the guide rod (30) is sleeved with symmetrically distributed tension springs (33), and the tension springs (33) are fixedly connected to the connecting frame (21), and one end of the tension spring (33) away from the connecting frame (21) is fixedly connected to the guide block (31), and the guide The outer wall of the rod (30) is sleeved with a spring (32), and the symmetrical guide blocks (31) are fixedly connected to the spring (32). The outer wall of the guide block (31) is rotatably connected to a driven pulley (29). The end of the connecting frame (21) away from the fixed plate (11) is fixedly connected to a driving motor (24), and the output end of the driving motor (24) is fixedly connected to a driving pulley (28). The driving pulley (28), the driven pulley (29) and the winding roller (25) are connected to each other through a belt body (27), and the belt body (27) is located between the two sets of limit plates (26).
4. The production device of a winding water pipe according to claim 1, characterized in that: The outer wall of the mounting plate (3) is fixedly connected to symmetrically distributed fixed water pipes (12), and the top wall of the fixed water pipe (12) is fixedly connected to evenly distributed water cooling hoses (13).
5. The production device of a winding water pipe according to claim 1, characterized in that: The top wall of the base (1) is fixedly connected to a floor drain plate (2), and both the floor drain plate (2) and the top wall of the base (1) are fixedly connected to symmetrically distributed mounting columns (5), and the top walls of the mounting columns (5) are rotatably connected to support rods (6).
6. The production device of a winding water pipe according to claim 1, characterized in that: The top wall of the base (1) is provided with a chip collecting groove (4).
Citation Information
Cited By
Production system of winding type water pipe
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