Vulcanizing machine with function of automatically adjusting opening and closing sizes of manipulator claw pieces
By setting up radial chutes and guide pins on the vulcanizer, combined with sensors and controllers, automatic adjustment of the opening and closing size of the mechanical claw piece is achieved, solving the problem of cumbersome and low efficiency in the prior art, and improving production efficiency and quality consistency.
Patent Information
- Application Number
- CN202422034397.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The opening and closing dimension adjustment process of existing tire vulcanization machines is complicated and inefficient, the manual adjustment effect is inconsistent, and it is difficult to uniformly standardize operations, which affects production efficiency and quality.
A vulcanization machine with automatic adjustment of the opening and closing size of the mechanical hand claw piece is designed. By setting radial chutes and guide pins on the fixed disc and the moving disc, combined with radial position detection sensors and controllers, the automatic adjustment of the opening and closing size of the claw piece is achieved, and precise control is achieved using a servo motor and a PLC controller.
Automatic adjustment of the opening and closing size of the claw piece is achieved, production efficiency and quality stability are improved, manual errors are reduced, and the transformation period is short and the impact on normal production is small.
Smart Images

Figure CN223147819U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vulcanizers, and particularly relates to a vulcanizer with an automatic adjustment function for the opening and closing size of manipulator claw pieces. Background Art
[0002] For the manipulator (tyre loading and unloading device) of a tyre vulcanizer, in order to adapt to grasping tyre embryos of different sizes, manual adjustment of the opening and closing size of the manipulator claw pieces is required. The manual adjustment process is as follows: First, use a measuring tool to adjust a set of claw pieces on the diagonal to the required size, then rotate 90 degrees to adjust the other set of diagonal claw pieces, and finally use a special tooling to adjust the roundness of the claw pieces. Since the adjustment process is cumbersome and inefficient, and the adjustment effect varies from person to person, it is difficult to unify and standardize the operation, which brings troubles to the enterprise.
[0003] In view of the above problems, the utility model designs and manufactures a vulcanizer with an automatic adjustment function for the opening and closing size of manipulator claw pieces to overcome the above defects. Summary of the Utility Model
[0004] For the problems existing in the prior art, the utility model provides a vulcanizer with an automatic adjustment function for the opening and closing size of manipulator claw pieces, which can automatically adjust the opening and closing size of the claw pieces without personnel measuring and operating the mechanical structure.
[0005] In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: A vulcanizer with an automatic adjustment function for the opening and closing size of manipulator claw pieces, including a manipulator, the manipulator can grasp the tyre on the vulcanizer;
[0006] The manipulator includes a fixed disk and a moving disk arranged coaxially. A driving device is arranged on the fixed disk, and the driving device can drive the moving disk to rotate;
[0007] A plurality of radial sliding grooves are evenly distributed in the circumferential direction on the fixed disk. A plurality of claw pieces slide radially at the bottom of the fixed disk, and a guiding pin is arranged on the claw piece to cooperate with the radial sliding groove;
[0008] A plurality of driving sliding grooves are evenly distributed in the circumferential direction on the moving disk. The guiding pin can also cooperate with the driving sliding groove. When the moving disk rotates, the driving sliding groove drives the claw piece to move along the radial sliding groove through the guiding pin;
[0009] A radial position detection sensor is also fixedly arranged on the fixed disk. A moving probe is arranged on the guiding pin of one claw piece. The movement of the claw piece drives the moving probe to move on the radial position detection sensor, and the radial position detection sensor can detect the position of the moving probe;
[0010] It also includes a controller and a host computer. The controller can process the information of the radial position detection sensor and control the driving device, and the host computer can adjust the claw opening and closing size parameters and transmit signals to the controller.
[0011] Preferably, the driving device includes a driving motor, the driving motor is connected with a driving lead screw, a connecting seat is screwed on the driving lead screw, and a pin shaft is arranged on the connecting seat;
[0012] A connecting block is connected to the moving disk, an opening groove is arranged on the connecting block, the opening groove can cooperate with the pin shaft, and the rotation of the driving lead screw can drive the moving disk to rotate through the cooperation of the pin shaft on the connecting seat and the opening groove.
[0013] Preferably, a radial slide rail is arranged near each radial chute at the bottom of the fixed disk, a slider is arranged on the claw, and the claw is matched with the radial slide rail through the slider.
[0014] Preferably, the driving chute is set as an arc groove, and the arc groove is radially arranged on the moving disk.
[0015] Preferably, the driving motor is set as a servo motor, and the position of the claw can also be obtained through the signal of the servo motor.
[0016] Preferably, the radial position detection sensor is of a long rod-shaped structure, and a magnet is arranged inside the long rod-shaped structure;
[0017] The moving probe is set as a magnetic part. When the moving probe moves on the radial position detection sensor, the magnet inside the radial position detection sensor moves and is converted into an electric signal of a specific position.
[0018] Preferably, the moving probe is connected to the top of the guide pin through a connecting piece, and the connecting piece is set as a non-magnetic conductive part.
[0019] Preferably, at least one group of the radial position detection sensor and the moving probe is provided.
[0020] Preferably, the host computer adopts a human-computer interaction interface, and the human-computer interaction interface can operate and adjust the claw opening and closing size parameters.
[0021] Preferably, the controller is set as a PLC controller;
[0022] It also includes an electric cabinet, and the PLC controller is located inside the electric cabinet.
[0023] The advantages of this utility model are as follows:
[0024] 1. In the present utility model, a moving probe is directly arranged on the guiding pin of the claw piece. The position of the moving probe can be detected by a radial position detection sensor, so as to directly obtain the position of the claw piece. Then, in combination with the controller and the driving device, the automatic adjustment of the opening and closing size of the claw piece is realized, avoiding quality problems caused by manual adjustment errors. Moreover, it is not necessary to modify and process other components of the vulcanizer, with a short transformation period and little impact on normal production.
[0025] 2. The present utility model has a high degree of automation. Moreover, by connecting with the upper computer and the controller, it can be controlled by adjusting different parameters and commands.
[0026] 3. The acquisition of the position of the claw piece in the present utility model can also be obtained through the servo motor that drives the moving disc to rotate, and can be compared with the signal obtained by the radial position detection sensor to ensure the accuracy of the position of the claw piece. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of a vulcanizer with an automatic adjustment function for the opening and closing size of a manipulator claw piece;
[0028] Figure 2 It is a top view of the present utility model after removing the mold;
[0029] Figure 3 It is a schematic diagram of part A of the present utility model.
[0030] In the figure: 1 - fixed disc, 2 - moving disc, 3 - driving device, 4 - radial position detection sensor, 5 - moving probe, 6 - driving chute, 7 - guiding pin, 8 - claw piece, 9 - radial chute, 10 - controller, 11 - upper computer, 12 - connecting piece, 31 - driving motor, 32 - driving lead screw, 33 - connecting seat, 34 - pin shaft, 35 - connecting block. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0031] For the convenience of those skilled in the art to understand, the present utility model will be further described below with reference to the accompanying drawings.
[0032] As Figures 1 to 3 shown, a vulcanizer with an automatic adjustment function for the opening and closing size of a manipulator claw piece includes a manipulator, which can grab the tire on the vulcanizer. The manipulator specifically includes a fixed disc 1 and a moving disc 2 arranged coaxially. A driving device 3 is provided on the fixed disc 1, and the driving device 3 can drive the moving disc 2 to rotate.
[0033] A number of radial sliding grooves 9 are evenly distributed in the circumferential direction on the fixed disk 1. A number of pawls 8 slide radially at the bottom of the fixed disk 1. Guide pins 7 are provided on the pawls 8 and cooperate with the radial sliding grooves 9. The pawls 8 slide radially at the bottom of the fixed disk 1 through the guide pins 7 and the radial sliding grooves 9. Preferably, radial sliding rails are provided near each radial sliding groove 9 at the bottom of the fixed disk 1. Sliders are provided on the pawls 8, and the pawls 8 cooperate with the radial sliding rails through the sliders.
[0034] A number of driving sliding grooves 6 are evenly distributed in the circumferential direction on the moving disk 2. The guide pins 7 can also cooperate with the driving sliding grooves 6. When the moving disk 2 rotates, the driving sliding grooves 6 will drive the pawls 8 to move along the radial sliding grooves 9 through the guide pins 7. The driving sliding grooves 6 are specifically set as arc-shaped grooves, and the arc-shaped grooves are radially arranged on the moving disk 2. The above structure belongs to the conventional technology in this field, so it will not be described in detail.
[0035] A radial position detection sensor 4 is also fixedly provided on the fixed disk 1 of the present utility model. A moving probe 5 is provided on the guide pin 7 of a pawl 8. The movement of the pawl 8 drives the moving probe 5 to move on the radial position detection sensor 4, and the radial position detection sensor 4 can detect the position of the moving probe 5;
[0036] It also includes a controller 10 and a host computer 11. The controller 10 can process the information of the radial position detection sensor 4 and control the driving device 3. The host computer 11 can adjust the opening and closing size parameters of the pawls 8 and transmit signals to the controller 10.
[0037] In the present utility model, by directly arranging the moving probe 5 on the guide pin 7 of the pawl 8, the position of the pawl 8 can be directly obtained by detecting the position of the moving probe 5 through the radial position detection sensor 4. Then, combined with the cooperation of the controller 10 and the driving device 3, the automatic adjustment of the opening and closing size of the pawl 8 is realized, avoiding quality problems caused by manual adjustment errors, and there is no need to modify and process other components of the vulcanizer. The transformation construction period is short, and the impact on normal production is small.
[0038] The driving device 3 is preferably set as a driving motor 31. The driving motor 31 is connected with a driving lead screw 32. A connecting seat 33 is screwed on the driving lead screw 32. A pin shaft 34 is provided on the connecting seat 33. A connecting block 35 is connected to the moving disk 2. An opening groove is provided on the connecting block 35, and the opening groove can cooperate with the pin shaft 34. The rotation of the driving lead screw 32 can drive the moving disk 2 to rotate through the cooperation of the pin shaft 34 on the connecting seat 33 and the opening groove. The driving device 3 of the present utility model can also adopt an electric cylinder, and the pin shaft 34 is arranged on the slider of the electric cylinder. Of course, the driving device 3 can also adopt structures such as a cylinder or an oil cylinder, as long as it can drive the moving disk 2 to rotate.
[0039] The driving motor 31 is preferably set as a servo motor. The position of the pawl 8 can also be obtained through the signal of the servo motor. By comparing with the signal obtained by the radial position detection sensor 4, the accuracy of the position of the pawl 8 can also be ensured.
[0040] The radial position detection sensor 4 of the present utility model is of a long rod-shaped structure, and a magnet is provided inside the long rod-shaped structure. The moving probe 5 is a magnetic part. When the moving probe 5 moves on the radial position detection sensor 4, the magnet inside the radial position detection sensor 4 moves and is converted into an electrical signal of a specific position, so as to accurately obtain the moving position of the claw piece 8 through the above structure.
[0041] The moving probe 5 is preferably connected to the top of the guide pin 7 through a connecting piece 12, and the connecting piece 12 is a non-magnetic part.
[0042] At least one group of the radial position detection sensor 4 and the moving probe 5 is provided, so as to form a comparison or avoid the influence of the failure of one radial position detection sensor 4 on the use effect.
[0043] The upper computer 11 of the present utility model adopts a human-computer interaction interface, and the human-computer interaction interface can operate and adjust the opening and closing size parameters of the claw piece 8, and finally controls through adjusting different parameters and commands. Combined with the controller 10, it can process the information of the radial position detection sensor 4 and control the driving device 3, so as to form a closed-loop control.
[0044] The controller 10 is preferably a PLC controller 10, and further includes an electric cabinet, and the PLC controller 10 is located in the electric cabinet.
[0045] The specific adjustment process of the claw piece 8 of the present utility model:
[0046] Confirm that the manipulator is placed in the adjustment position. When it is confirmed that the surrounding personnel are within the safe range, select / input the corresponding opening and closing range of the manipulator claw piece 8 in the upper computer 11 according to the requirements of the bead size of the tire to be vulcanized. The upper computer 11 transmits the selected / input parameters to the controller 10, and the controller 10 converts the parameters into control signals and transmits them to the driving device 3. The driving device 3 moves to the specified range, and judges whether the claw piece 8 has moved in place through the radial position detection sensor 4 or the servo motor signal. If the controller 10 receives the feedback signal, it indicates that the adjustment has been completed, and the adjustment process is completed; if the feedback signal is not received, the driving device 3 will continue to be controlled to move.
[0047] It should be understood that the uses of these embodiments are only for explaining the present utility model and are not intended to limit the protection scope of the present utility model. In addition, it should also be understood that after reading the technical content of the present utility model, those skilled in the art can make various changes, modifications and / or variations to the present utility model, and all these equivalent forms also fall within the protection scope defined by the appended claims of this application.
Claims
1. A vulcanizing machine with an automatic adjustment function for the opening and closing size of the manipulator claw piece, characterized in that, It includes a manipulator that can grasp the tire on the vulcanizer; The manipulator includes a fixed disk (1) and a moving disk (2) arranged coaxially. A driving device (3) is provided on the fixed disk (1), and the driving device (3) can drive the moving disk (2) to rotate; A number of radial sliding grooves (9) are evenly distributed in a circle on the fixed disk (1). A number of claw pieces (8) slide radially at the bottom of the fixed disk (1). A guiding pin (7) is provided on the claw piece (8) to cooperate with the radial sliding groove (9); A number of driving sliding grooves (6) are evenly distributed in a circle on the moving disk (2). The guiding pin (7) can also cooperate with the driving sliding groove (6). When the moving disk (2) rotates, the driving sliding groove (6) drives the claw piece (8) to move along the radial sliding groove (9) through the guiding pin (7); A radial position detection sensor (4) is also fixedly provided on the fixed disk (1). A moving probe (5) is provided on the guiding pin (7) of one claw piece (8). The movement of the claw piece (8) drives the moving probe (5) to move on the radial position detection sensor (4), and the radial position detection sensor (4) can detect the position of the moving probe (5); It also includes a controller (10) and a host computer (11). The controller (10) can process the information of the radial position detection sensor (4) and control the driving device (3). The host computer (11) can adjust the opening and closing size parameters of the claw piece (8) and transmit a signal to the controller (10).
2. The vulcanizing machine with the automatic adjustment function of the opening and closing size of the manipulator claw piece according to claim 1, characterized in that, The driving device (3) includes a driving motor (31). The driving motor (31) is connected to a driving lead screw (32). A connecting seat (33) is screwed on the driving lead screw (32), and a pin shaft (34) is provided on the connecting seat (33); A connecting block (35) is connected to the moving disk (2). An opening groove is provided on the connecting block (35), and the opening groove can cooperate with the pin shaft (34). The rotation of the driving lead screw (32) can drive the moving disk (2) to rotate through the cooperation of the pin shaft (34) on the connecting seat (33) and the opening groove; 3. The vulcanizer with the automatic adjustment function of the opening and closing size of the manipulator claw piece according to claim 1, characterized in that, Radial slide rails are provided near each radial sliding groove (9) at the bottom of the fixed disk (1). Sliders are provided on the claw piece (8), and the claw piece (8) cooperates with the radial slide rails through the sliders; 4. A vulcanizing machine with an automatic adjustment function for the opening and closing dimensions of a manipulator claw piece according to claim 1, characterized in that, The driving sliding groove (6) is set as an arc-shaped groove, and the arc-shaped grooves are arranged radially on the moving disk (2); 5. A vulcanizing machine with an automatic adjustment function for the opening and closing dimensions of the manipulator claw pieces according to claim 2, characterized in that, The driving motor (31) is set as a servo motor, and the position of the claw piece (8) can also be obtained through the signal of the servo motor; 6. The vulcanizer with the automatic adjustment function for the opening and closing size of the manipulator claw pieces according to claim 1, characterized in that, The radial position detection sensor (4) is of a long rod-shaped structure, and a magnet is provided inside the long rod-shaped structure; The moving probe (5) is set as a magnetic part. When the moving probe (5) moves on the radial position detection sensor (4), the magnet inside the radial position detection sensor (4) moves and is converted into an electrical signal of a specific position; 7. The vulcanizer with the automatic adjustment function for the opening and closing size of the manipulator claw piece according to claim 6, characterized in that, The moving probe (5) is connected to the top of the guiding pin (7) through a connecting piece (12), and the connecting piece (12) is set as a non-magnetic part; 8. A vulcanizing machine with an automatic adjustment function for the opening and closing dimensions of the manipulator claw pieces according to claim 1, characterized in that, At least one group of the radial position detection sensor (4) and the moving probe (5) is provided.
9. A vulcanizing machine with an automatic adjustment function for the opening and closing dimensions of the manipulator claw pieces according to claim 1, characterized in that, The host computer (11) adopts a human-machine interface, and the human-machine interface can operate to adjust the opening and closing size parameters of the claw piece (8).
10. The vulcanizer with the automatic adjustment function of the opening and closing dimension of the manipulator claw piece according to claim 1, characterized in that, The controller (10) is set as a PLC controller (10); It further includes an electric cabinet, and the PLC controller (10) is located in the electric cabinet.