Metal packaging and briquetting machine

Through the combined design of the feeding mechanism, drive mechanism and support mechanism, the problem of metal blocks stuck in the mold and low loading efficiency is solved, and safe and efficient metal packaging and discharge are achieved.

CN223147838UActive Publication Date: 2025-07-25SHANDONG JIANGSHAN HEAVY IND MASCH CO LTD
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Patent Information

Application Number
CN202421756526.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-07-25
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

After the existing metal baler is packed, the metal blocks are easily stuck in the mold and are difficult to discharge, and the loading efficiency is inefficient, which poses safety hazards.

Method used

The combination design of the feeding mechanism, drive mechanism, sealing mechanism and support mechanism is adopted. By blocking the discharge port, metal material enters the packaging table and packing, the supporting mechanism is used to enhance the sealing effect and ensure the smooth discharge of the metal block.

Benefits of technology

The loading rate of metal materials is improved, the safety hazards of workers' loading is avoided, and the metal blocks are prevented from getting stuck in the mold, achieving rapid discharge of metal blocks.

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Abstract

The utility model relates to the technical field of metal packaging machines, in particular to a metal packaging briquetting machine which not only improves the feeding speed of metal materials and avoids potential safety hazards possibly caused by manual feeding, but also prevents metal blocks from being clamped in a mold and accelerates discharging of the metal blocks. Comprising a packaging table; the metal material packaging machine further comprises a feeding mechanism, a driving mechanism, a blocking mechanism and a supporting mechanism, the feeding mechanism is installed on the packaging table and drives metal materials to enter the packaging table, the driving mechanism is installed on the feeding mechanism and drives the feeding mechanism to rotate, and the blocking mechanism is installed on the packaging table and cooperates with the packaging table to package the metal materials. The supporting mechanism is installed on the packaging table and enhances the stability of the blocking mechanism.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal balers, in particular to a metal baling and briquetting machine. Background Art

[0002] In the field of machining, the consumption of metals is gradually increasing, and the output of waste metals is also very large. In order to reduce waste of resources, waste metals can be recycled. However, the shapes of these waste materials are irregular, resulting in very inconvenient storage and transportation.

[0003] For existing metal balers, such as a metal hydraulic baler disclosed in the utility model patent with the application number 201721005815.4, its main structure includes a main box body, a support seat is arranged at the rear end of the main box body, a pressing plate hydraulic cylinder is arranged inside the upper end of the support seat, a pressing plate is arranged at the lower end of the pressing plate hydraulic cylinder, the upper end opening of the main box body is opposite to the position of the pressing plate, the side pressing blocks include a first side pressing block and a second side pressing block, the first side pressing block is arranged on the left side of the main box body, the second side pressing block is arranged on the right side of the main box body, the positions of the first side pressing block and the second side pressing block are opposite, a side pressing hydraulic cylinder is arranged outside the side pressing blocks, and a box door is arranged on the front of the main box body; when in use, waste metals enter the main box body, the pressing plate hydraulic cylinder controls the pressing plate to move downward, the main box body becomes a closed space, the first side pressing block and the second side pressing block respectively move towards the inside of the main box body to extrude the waste metals into strips, the pushing block moves forward to extrude the strip-shaped waste metals into blocks, when the pushing block compresses the waste metals to the smallest state, the sensor controls the box door to open, and the waste metal blocks are pushed out.

[0004] However, after the existing metal balers finish baling, the metal blocks are easily stuck in the mold and difficult to discharge. Moreover, most of the existing ones still require manual feeding, with low efficiency and high danger. Summary of the Utility Model

[0005] In order to solve the above technical problems, the utility model provides a metal baling and briquetting machine which not only improves the feeding rate of metal materials, avoids potential safety hazards that may occur during manual feeding by workers, but also prevents metal blocks from being stuck in the mold and accelerates the discharge of metal blocks.

[0006] A metal baling press of the utility model includes a bailing table; it further includes a feeding mechanism, a driving mechanism, a plugging mechanism and a supporting mechanism. The feeding mechanism is installed on the bailing table and drives the metal material into the bailing table. The driving mechanism is installed on the feeding mechanism and drives the feeding mechanism to rotate. The plugging mechanism is installed on the bailing table and cooperates with the bailing table to bale the metal material. The supporting mechanism is installed on the bailing table and enhances the stability of the plugging mechanism. Start the plugging mechanism to block the discharge port of the bailing table, and use the supporting mechanism to enhance the plugging effect of the plugging mechanism. Then start the driving mechanism. The driving mechanism drives the feeding mechanism to convey the metal material into the bailing table. The bailing table bales and compresses the metal. Then open the plugging mechanism and the supporting mechanism, and the bailing table continues to extrude to discharge the metal block.

[0007] Preferably, the bailing table includes a table body, a feeding hopper, a mold, a hydraulic cylinder, a guide rod and an extrusion plate. The bottom end of the table body is connected to the ground. The bottom end of the feeding hopper is connected to the top end of the table body. A cavity is arranged inside the feeding hopper. An inlet is opened at the top end of the feeding hopper. The mold is installed on the table body and is internally communicated with the bottom end of the feeding hopper. The hydraulic cylinder is installed on the mold. Four groups of guide rods are all installed on the mold. The top end of the extrusion plate is connected to the bottom ends of the hydraulic cylinder and the four groups of guide rods. The crane delivers the metal material into the feeding hopper. Under the action of gravity, the metal material naturally slides down into the mold. Start the hydraulic cylinder, and the four groups of guide rods cooperate with the hydraulic cylinder to push the extrusion plate downward to extrude and bale the metal material.

[0008] Preferably, the feeding mechanism includes two groups of rollers, multiple groups of stirring rods, two groups of pulley 1s and a first belt. The two groups of rollers are rotatably installed in the cavity of the feeding hopper. The multiple groups of stirring rods are respectively installed on the two groups of rollers. The two groups of pulley 1s are respectively installed on the two groups of rollers. The first belt is tensioned and installed between the two groups of pulley 1s. The driving mechanism drives the connected roller to rotate. The roller drives the other group of roller to rotate through the pulley 1 and the first belt. The two groups of rollers drive the multiple groups of stirring rods to rotate, accelerating the conveying of the metal material and improving the feeding efficiency.

[0009] Preferably, the driving mechanism includes a motor, a speed reducer 1, a pulley 2, a pulley 3 and a second belt. The motor is installed on the table body. The speed reducer 1 is installed on the table body. The pulley 2 is rotatably installed on the speed reducer 1. The pulley 3 is installed on one of the rollers. The second belt is tensioned and installed between the pulley 2 and the pulley 3. Start the motor. The motor drives the pulley 2 to rotate through the speed reducer 1. The pulley 2 drives the pulley 3 and the connected roller to rotate through the second belt.

[0010] Preferably, the plugging mechanism includes a first stepping motor, a second reducer, a transmission shaft, two connecting frames and a support plate. The first stepping motor is installed on the table body, the second reducer is installed on the table body, the transmission shaft is rotatably installed on the table body and is longitudinally connected to the second reducer. The two connecting frames are both installed on the transmission shaft, and the support plate is installed on the two connecting frames. Start the first stepping motor, the first stepping motor drives the transmission shaft to rotate through the second reducer, the transmission shaft drives the two connecting frames and the support plate to rotate, so that the support plate plugs the bottom discharge port of the mold, and the support plate is used to cooperate with the extrusion plate to pack the metal. After the pressing block is completed, the first stepping motor rotates in the reverse direction, driving the support plate to disengage from the discharge port of the mold, facilitating the guide rod to continue to press downward to discharge the metal block from the discharge port of the mold.

[0011] Preferably, the support mechanism includes a second stepping motor, a third reducer, a fourth pulley, two rotating shafts, a fifth pulley, a third belt, two gears, two support rods and two buckles. The second stepping motor is installed on the table body, the third reducer is installed on the table body, the fourth pulley is rotatably installed on the third reducer, the two rotating shafts are both rotatably installed on the table body, the fifth pulley is installed on one of the rotating shafts, the third belt is tensioned and installed between the fourth pulley and the fifth pulley, the two gears are respectively installed on the two rotating shafts and are meshed and driven, the two support rods are respectively installed on the two rotating shafts, and the two buckles are both installed on the table body. Start the second stepping motor, the second stepping motor drives the fourth pulley to rotate through the third reducer, the fourth pulley drives the fifth pulley and the rotating shaft connected thereto to rotate through the third belt, the rotating shaft drives the other rotating shaft to rotate through the two gears, and the two rotating shafts rotate to make the two support rods gradually approach and be respectively fixed in the two buckles, using the two support rods to fixedly support the support plate.

[0012] Preferably, there are also two support rods that support the support plate in a V shape; the V shape can increase the support area of the two support rods for the support plate, enhance the support effect on the support plate, and prevent the support plate from rotating and opening due to the pressure of the hydraulic cylinder that it cannot bear.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: Start the plugging mechanism to plug the discharge port of the packing table, and use the support mechanism to enhance the plugging effect of the plugging mechanism. Then start the driving mechanism, and the driving mechanism drives the feeding mechanism to convey the metal material into the packing table. The packing table packs and presses the metal, and then start the plugging mechanism and the support mechanism, and the packing table continues to press to discharge the metal block. Description of the Drawings

[0014] Figure 1 is the axonometric structure schematic diagram of the present utility model;

[0015] Figure 2 is the sectional axonometric structure schematic diagram of the packing table of the present utility model;

[0016] Figure 3 It is a partial enlarged axonometric structural schematic diagram of the feeding mechanism and the driving mechanism of the present utility model;

[0017] Figure 4 It is a partial enlarged axonometric structural schematic diagram of the plugging mechanism of the present utility model;

[0018] Figure 5 It is a partial enlarged axonometric structural schematic diagram of the supporting mechanism of the present utility model.

[0019] Markings in the attached drawings: 01, packing table; 11, table body; 12, feeding hopper; 13, mold; 14, hydraulic cylinder; 15, guide rod; 16, extrusion plate; 02, feeding mechanism; 21, rotating rod; 22, stirring rod; 23, pulley one; 24, first belt; 03, driving mechanism; 31, motor; 32, reducer one; 33, pulley two; 34, pulley three; 35, second belt; 04, plugging mechanism; 41, stepping motor one; 42, reducer two; 43, transmission shaft; 44, connecting frame; 45, support plate; 05, supporting mechanism; 51, stepping motor two; 52, reducer three; 53, pulley four; 54, rotating shaft; 55, pulley five; 56, third belt; 57, gear; 58, support rod; 59, buckle. Detailed implementation manners

[0020] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant attached drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.

[0021] Embodiment 1

[0022] A metal baling and pressing machine of the utility model includes a baling table 01; it also includes a feeding mechanism 02, a driving mechanism 03, a plugging mechanism 04 and a supporting mechanism 05. The feeding mechanism 02 is installed on the baling table 01 and drives the metal material into the baling table 01. The driving mechanism 03 is installed on the feeding mechanism 02 and drives the feeding mechanism 02 to rotate. The plugging mechanism 04 is installed on the baling table 01 and cooperates with the baling table 01 to bale the metal material. The supporting mechanism 05 is installed on the baling table 01 and enhances the stability of the plugging mechanism 04; the baling table 01 includes a table body 11, a feeding hopper 12, a mold 13, a hydraulic cylinder 14, a guide rod 15 and a pressing plate 16. The bottom end of the table body 11 is connected to the ground. The bottom end of the feeding hopper 12 is connected to the top end of the table body 11. A cavity is arranged inside the feeding hopper 12. An inlet is opened at the top end of the feeding hopper 12. The mold 13 is installed on the table body 11 and is internally communicated with the bottom end of the feeding hopper 12. The hydraulic cylinder 14 is installed on the mold 13. Four groups of guide rods 15 are all installed on the mold 13. The top end of the pressing plate 16 is connected to the bottom ends of the hydraulic cylinder 14 and the four groups of guide rods 15; the feeding mechanism 02 includes two groups of rollers 21, multiple groups of stirring rods 22, two groups of pulley ones 23 and a first belt 24. The two groups of rollers 21 are rotatably installed in the cavity of the feeding hopper 12. The multiple groups of stirring rods 22 are respectively installed on the two groups of rollers 21. The two groups of pulley ones 23 are respectively installed on the two groups of rollers 21. The first belt 24 is tensioned and installed between the two groups of pulley ones 23; the driving mechanism 03 includes a motor 31, a first speed reducer 32, a pulley two 33, a pulley three 34 and a second belt 35. The motor 31 is installed on the table body 11. The first speed reducer 32 is installed on the table body 11. The pulley two 33 is rotatably installed on the first speed reducer 32. The pulley three 34 is installed on one of the groups of rollers 21. The second belt 35 is tensioned and installed between the pulley two 33 and the pulley three 34; the plugging mechanism 04 includes a first stepper motor 41, a second speed reducer 42, a transmission shaft 43, two groups of connecting frames 44 and a support plate 45. The first stepper motor 41 is installed on the table body 11. The second speed reducer 42 is installed on the table body 11. The transmission shaft 43 is rotatably installed on the table body 11 and is longitudinally connected to the second speed reducer 42. The two groups of connecting frames 44 are both installed on the transmission shaft 43. The support plate 45 is installed on the two groups of connecting frames 44;When it is working, first, start the first stepping motor 41. The first stepping motor 41 drives the transmission shaft 43 to rotate through the second speed reducer 42. The transmission shaft 43 drives two groups of connecting frames 44 and the support plate 45 to rotate, so that the support plate 45 seals the bottom discharge port of the mold 13. The support plate 45 is used in cooperation with the extrusion plate 16 to pack the metal. The crane delivers the metal material into the feeding hopper 12. Under the action of gravity, the metal material naturally slides down and enters the mold 13. Then start the motor 31. The motor 31 drives the second pulley 33 to rotate through the first speed reducer 32. The second pulley 33 drives the third pulley 34 and the roller 21 connected thereto to rotate through the second belt 35. The roller 21 drives another group of rollers 21 to rotate through the first pulley 23 and the first belt 24. The two groups of rollers 21 drive multiple groups of stirring rods 22 to rotate, accelerating the conveying of the metal material and improving the feeding efficiency. Then start the hydraulic cylinder 14. The four guide rods 15 cooperate with the hydraulic cylinder 14 to push the extrusion plate 16 downward to extrude and pack the metal material. After the pressing block is completed, the first stepping motor 41 rotates in the reverse direction, driving the support plate 45 to disengage from the discharge port of the mold 13, facilitating the guide rods 15 to continue to push downward to discharge the metal block from the discharge port of the mold 13.;

[0023] Embodiment 2

[0024] As Figures 1 to 5As shown in the figure, a metal baling press of the present utility model is based on Embodiment 1; the support mechanism 05 includes a second stepping motor 51, a third speed reducer 52, a fourth pulley 53, two groups of rotating shafts 54, a fifth pulley 55, a third belt 56, two groups of gears 57, two groups of support rods 58 and two groups of buckles 59. The second stepping motor 51 is installed on the table body 11, the third speed reducer 52 is installed on the table body 11, the fourth pulley 53 is rotatably installed on the third speed reducer 52, the two groups of rotating shafts 54 are rotatably installed on the table body 11, the fifth pulley 55 is installed on one of the rotating shafts 54, the third belt 56 is tensioned and installed between the fourth pulley 53 and the fifth pulley 55, the two groups of gears 57 are respectively installed on the two groups of rotating shafts 54 and are in meshing transmission, the two groups of support rods 58 are respectively installed on the two groups of rotating shafts 54, and the two groups of buckles 59 are both installed on the table body 11; further includes that the two groups of support rods 58 support the support plate 45 in a V shape; when it works, first, start the first stepping motor 41, the first stepping motor 41 drives the transmission shaft 43 to rotate through the second speed reducer 42, the transmission shaft 43 drives the two groups of connecting frames 44 and the support plate 45 to rotate, so that the support plate 45 blocks the bottom discharge port of the mold 13, and the metal is baled by using the support plate 45 in cooperation with the extrusion plate 16. Start the second stepping motor 51, the second stepping motor 51 drives the fourth pulley 53 to rotate through the third speed reducer 52, the fourth pulley 53 drives the fifth pulley 55 and the rotating shaft 54 connected thereto to rotate through the third belt 56, the rotating shaft 54 drives the other rotating shaft 54 to rotate through the two groups of gears 57, and the two groups of rotating shafts 54 rotate to make the two groups of support rods 58 gradually approach and be respectively fixed in the two groups of buckles 59, and the two groups of support rods 58 are used to fixedly support the support plate 45. The crane drops the metal material into the feeding hopper 12, and under the action of gravity, the metal material naturally slides down and enters the mold 13. Start the motor 31, the motor 31 drives the second pulley 33 to rotate through the first speed reducer 32, the second pulley 33 drives the third pulley 34 and the roller 21 connected thereto to rotate through the second belt 35, the roller 21 drives the other roller 21 to rotate through the first pulley 23 and the first belt 24, and the two groups of rollers 21 drive the multiple groups of stirring rods 22 to rotate, accelerating the conveying of the metal material and improving the feeding efficiency. Then start the hydraulic cylinder 14, and the four groups of guide rods 15 cooperate with the hydraulic cylinder 14 to push the extrusion plate 16 downward to extrude and bale the metal material. After the pressing block is completed, the first stepping motor 41 rotates in the reverse direction, driving the support plate 45 to disengage from the discharge port of the mold 13, facilitating the guide rods 15 to continue to push downward to discharge the metal block from the discharge port of the mold 13.

[0025] The motor 31, the first speed reducer 32, the first stepping motor 41, the second speed reducer 42, the second stepping motor 51 and the third speed reducer 52 of the present utility model are purchased on the market. Those skilled in the art only need to install and operate according to the attached operation manuals, without the need for creative labor from those skilled in the art.

[0026] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A metal baling and briquetting machine, comprising a baling table (01); characterized in that, It also includes a feeding mechanism (02), a driving mechanism (03), a plugging mechanism (04) and a supporting mechanism (05). The feeding mechanism (02) is installed on the packing table (01) and drives the metal material into the packing table (01). The driving mechanism (03) is installed on the feeding mechanism (02) and drives the feeding mechanism (02) to rotate. The plugging mechanism (04) is installed on the packing table (01) and cooperates with the packing table (01) to pack the metal material. The supporting mechanism (05) is installed on the packing table (01) and enhances the stability of the plugging mechanism (04).

2. The metal packing and briquetting machine according to claim 1, wherein The packing table (01) includes a table body (11), a feeding hopper (12), a mold (13), a hydraulic cylinder (14), a guide rod (15) and a pressing plate (16). The bottom end of the table body (11) is connected to the ground. The bottom end of the feeding hopper (12) is connected to the top end of the table body (11). A cavity is arranged inside the feeding hopper (12), and a feeding port is opened at the top end of the feeding hopper (12). The mold (13) is installed on the table body (11) and is internally communicated with the bottom end of the feeding hopper (12). The hydraulic cylinder (14) is installed on the mold (13). Four groups of guide rods (15) are all installed on the mold (13). The top end of the pressing plate (16) is connected to the bottom ends of the hydraulic cylinder (14) and the four groups of guide rods (15).

3. The metal baling and briquetting machine according to claim 2, characterized in that, The feeding mechanism (02) includes two groups of rollers (21), multiple groups of stirring rods (22), two groups of pulley one (23) and a first belt (24). The two groups of rollers (21) are rotatably installed in the cavity of the feeding hopper (12). The multiple groups of stirring rods (22) are respectively installed on the two groups of rollers (21). The two groups of pulley one (23) are respectively installed on the two groups of rollers (21). The first belt (24) is tensioned and installed between the two groups of pulley one (23).

4. A metal baling and briquetting machine according to claim 3, characterized in that, The driving mechanism (03) includes a motor (31), a first speed reducer (32), a pulley two (33), a pulley three (34) and a second belt (35). The motor (31) is installed on the table body (11). The first speed reducer (32) is installed on the table body (11). The pulley two (33) is rotatably installed on the first speed reducer (32). The pulley three (34) is installed on one of the groups of rollers (21). The second belt (35) is tensioned and installed between the pulley two (33) and the pulley three (34).

5. The metal baling and briquetting machine according to claim 2, characterized in that, The plugging mechanism (04) includes a first stepping motor (41), a second speed reducer (42), a transmission shaft (43), two groups of connecting frames (44) and a support plate (45). The first stepping motor (41) is installed on the table body (11). The second speed reducer (42) is installed on the table body (11). The transmission shaft (43) is rotatably installed on the table body (11) and is longitudinally connected to the second speed reducer (42). The two groups of connecting frames (44) are both installed on the transmission shaft (43). The support plate (45) is installed on the two groups of connecting frames (44).

6. A metal baling and briquetting machine according to claim 2, characterized in that, The support mechanism (05) includes a second stepping motor (51), a third speed reducer (52), a fourth pulley (53), two groups of rotating shafts (54), a fifth pulley (55), a third belt (56), two groups of gears (57), two groups of support rods (58) and two groups of buckles (59). The second stepping motor (51) is installed on the table body (11), the third speed reducer (52) is installed on the table body (11), the fourth pulley (53) is rotatably installed on the third speed reducer (52), the two groups of rotating shafts (54) are both rotatably installed on the table body (11), the fifth pulley (55) is installed on one of the rotating shafts (54), the third belt (56) is tensioned and installed between the fourth pulley (53) and the fifth pulley (55), the two groups of gears (57) are respectively installed on the two groups of rotating shafts (54) and are in meshing transmission, the two groups of support rods (58) are respectively installed on the two groups of rotating shafts (54), and the two groups of buckles (59) are both installed on the table body (11).

7. A metal packing and briquetting machine according to claim 6, characterized in that, It also includes that two groups of support rods (58) support the support plate (45) in a V shape.

Citation Information

Patent Citations

  • Metal hydraulic baling press

    CN207273945U