Flexible vibration disc feeding detection carrier tape
Through the design of the loading and testing carrier tape for flexible vibration disks, the intermittent movement of the material disk is controlled by using telescopic blocks and matte films. Combined with scanning and identification devices, the problem of unstable material in the traditional flexible vibration disk is solved, and more efficient material transportation and detection is achieved.
Patent Information
- Application Number
- CN202422354873.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-26
AI Technical Summary
When traditional flexible vibrating disks deal with complex shapes or vulnerable materials, the materials are prone to jump, roll or vibrate during the vibration process, resulting in low production efficiency and increasing the burden on operators to adjust and re-place materials.
A flexible vibrating disk loading and testing carrier tape is designed, including telescopic blocks, scanning devices, matte films and LED lamps. The intermittent movement of the material disk is controlled through cylindrical pins, and the material disk is bonded with a matte film when the material enters the flexible vibrating plate. Combined with the scanning device and LED lamps, the material integrity is identified to ensure stable material transportation and detection.
It improves the stability of the material during vibration, reduces the phenomenon that the material is vibrated out of the vibrating disc, improves production efficiency, and reduces operation difficulty and downtime.
Smart Images
Figure CN223149391U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flexible vibration, and specifically relates to a feeding detection carrier tape for a flexible vibrating disk. Background Technique
[0002] With the continuous improvement of the level of industrial automation, the manufacturing industry has put forward higher requirements for the accuracy, efficiency and flexibility of material feeding, sorting and detection. Traditional vibrating disks often appear powerless in production environments that process complex-shaped, fragile materials or require frequent changes in material types. Therefore, flexible vibrating disks came into being.
[0003] During the use of existing flexible vibrating disks, when errors occur in setting parameters, the vibrating disks are improperly debugged, or the materials are not placed correctly, the materials will be unevenly stressed during vibration, resulting in jumping, rolling or even being shaken out of the vibrating disk. The ejection of materials means that the vibrating disk and the material placement need to be readjusted, which increases the burden on the operator and the downtime, and reduces the production efficiency. Content of the Utility Model
[0004] The purpose of the utility model is to provide a feeding detection carrier tape for a flexible vibrating disk to solve the problems raised in the above background technique.
[0005] To solve the above technical problems, the utility model provides a device including a base. A support plate is fixedly installed at the side end of the top of the base. A telescopic block is fixedly installed at the end of the support plate away from the base. A scanning device is fixedly installed inside the telescopic block. A clamping plate is fixedly installed on the outer wall of the bottom of the telescopic block. A scanning port is opened on the surface of the clamping plate. A plurality of LED lights are fixedly installed at the bottom of the clamping plate. Telescopic arms are fixedly installed at both ends of the clamping plate. A frosted film is installed on the outer wall of the telescopic arms.
[0006] Further, an operating table is fixedly installed on the side of the top of the base away from the support plate. A U-shaped support plate is fixedly installed on the top of the operating table. A fixing column is fixedly installed inside the inner wall of the U-shaped support plate. A first fixing plate is rotatably installed at the side end of the fixing column. A roller is rotatably installed on the outer wall of the fixing column. Fixing disks are fixedly installed on both sides of the roller. A grooved wheel is fixedly installed on the side of the fixing disk close to the U-shaped support plate. A sliding groove is opened on the outer wall of the grooved wheel. A wiring block is fixedly installed on the side of the U-shaped support plate close to the fixing column. A cylindrical pin is fixedly installed at the driving end of the wiring block. The cylindrical pin and the grooved wheel are on the same horizontal plane.
[0007] Further, a conveyor belt is installed on the outer wall of the roller. The inner wall of the side of the conveyor belt away from the roller is rotatably connected to the outer wall of a roller.
[0008] Further, the material of the conveyor belt is rubber, and anti-slip patterns are integrally formed on the outer wall of the conveyor belt.
[0009] Furthermore, on one side of the top of the base close to the flexible vibration box, a second fixed plate is fixedly installed. On the side wall of the second fixed plate, a support block is fixedly installed. Inside the support block, a support column is fixedly installed. On the outer wall of the support column, a roller is rotatably installed.
[0010] Furthermore, on one side of the top of the base far from the operating table, a flexible vibration box is fixedly installed. On the top of the flexible vibration box, a flexible vibration plate is provided. Inside the flexible vibration box, a vibration device is installed. On the side of the flexible vibration box far from the operating table, a box door is provided. On the surface of the box door, a handle is fixedly installed.
[0011] Furthermore, at the bottom end of the side wall of the base far from the flexible vibration box, a wiring block is fixedly installed. One end of the wiring block far from the base is fixedly connected to an electric wire.
[0012] Furthermore, a window is provided on the outer wall of the U-shaped support plate. Inside the window, a touch screen is installed. On the top of the U-shaped support plate, a feeding bucket is fixedly installed.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: Through the sliding of the cylindrical pin in the sliding groove on the outer wall of the grooved wheel for intermittent movement, the material tray can be intermittently conveyed to the flexible vibration plate through the conveyor belt. When the material tray enters the top of the flexible vibration plate, the telescopic block extends downward, driving the telescopic arm downward. When the telescopic arm contacts the top of the flexible vibration box, it is extruded by an external force to retract the telescopic arm. At this time, the abrasive film on the outer wall of the telescopic arm fits on the top of the material tray, preventing the material from being shaken out of the vibrating tray during vibration and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a front structural schematic diagram of the present utility model;
[0015] Figure 2 is Figure 1 an enlarged structural schematic diagram of part A in
[0016] Figure 3 is a right-side structural schematic diagram of the present utility model;
[0017] Figure 4 is Figure 3 an enlarged structural schematic diagram of part B in
[0018] Figure 5 is a left-side structural schematic diagram of the present utility model;
[0019] Figure 6 is a structural schematic diagram of the scanning device of the present utility model.
[0020] In the figure: 1. Base; 2. Operating table; 3. U-shaped support plate; 4. Window; 5. Feeding bucket; 6. Conveyor belt; 7. Support plate; 8. Clamping plate; 9. Frosted film; 10. Flexible vibration box; 11. Fixed disk; 12. First fixing plate; 13. Wiring block; 14. Cylindrical pin; 15. Fixed column; 16. Grooved pulley; 17. Sliding groove; 18. Drum; 19. Telescopic arm; 20. Roller; 21. Door of the box; 22. Handle; 23. Flexible vibration plate; 24. LED lamp; 25. Scanning port; 26. Second fixing plate; 27. Support block; 28. Support column; 29. Telescopic block; 30. Electric wire. Detailed implementation manners
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0022] Please refer to Figures 1 - 6 , the present invention provides a technical solution: a flexible vibrating disk feeding and detecting carrier tape, including a base 1, a support plate 7 is fixedly installed at the side end of the top of the base 1, a telescopic block 29 is fixedly installed at one end of the support plate 7 away from the base 1, a scanning device is fixedly installed inside the telescopic block 29, a clamping plate 8 is fixedly installed on the outer wall of the bottom of the telescopic block 29, a scanning port 25 is opened on the surface of the clamping plate 8, a plurality of LED lamps 24 are fixedly installed at the bottom of the clamping plate 8, telescopic arms 19 are fixedly installed at both ends of the clamping plate 8, and a frosted film 9 is installed on the outer wall of the telescopic arm 19.
[0023] Refer to Figures 3 - 4 , on the side of the top of the base 1 away from the support plate 7, an operating table 2 is fixedly installed, a U-shaped support plate 3 is fixedly installed on the top of the operating table 2, a fixed column 15 is fixedly installed inside the U-shaped support plate 3, a first fixing plate 12 is rotatably installed at the side end of the fixed column 15, a drum 18 is rotatably installed on the outer wall of the fixed column 15, fixed disks 11 are fixedly installed on both sides of the drum 18, a grooved pulley 16 is fixedly installed on the side of the fixed disk 11 close to the U-shaped support plate 3, a sliding groove 17 is opened on the outer wall of the grooved pulley 16, a wiring block 13 is fixedly installed on the side of the U-shaped support plate 3 close to the fixed column 15, a cylindrical pin 14 is fixedly installed at the driving end of the wiring block 13, and the cylindrical pin 14 and the grooved pulley 16 are on the same horizontal plane.
[0024] It should be noted that when the cylindrical pin 14 slides in the sliding groove 17 of the grooved pulley 16, it can drive the drum 18 to perform intermittent movement, thereby controlling the movement rhythm of the material tray on the conveyor belt 6. This design not only improves the transmission efficiency but also reduces the energy loss.
[0025] Refer to Figure 3 , a conveyor belt 6 is installed on the outer wall of the roller 18, and the inner wall of the side of the conveyor belt 6 away from the roller 18 is rotatably connected to the outer wall of the roller 20.
[0026] It should be noted that: the combined use of the roller 18 and the roller 20 provides a stable support and transmission system for the conveyor belt 6. The roller 18 serves as the driving wheel, and its rotation drives the movement of the conveyor belt 6. The roller 20 serves as the driven wheel, supporting and guiding the movement track of the conveyor belt 6 to ensure that the materials can be transported smoothly and continuously.
[0027] Refer to Figure 1 , the material of the conveyor belt 6 is rubber, and anti-slip patterns are integrally formed on the outer wall of the conveyor belt 6.
[0028] It should be noted that: the integrally formed anti-slip patterns on the outer wall of the conveyor belt 6 can increase the friction between the conveyor belt 6 and the material box, prevent the material box from sliding or rolling during transportation, and ensure that the materials can be stably and reliably transported to the designated position.
[0029] Refer to Figure 2 , on one side of the top of the base 1 close to the flexible vibration box 10, a second fixing plate 26 is fixedly installed. A support block 27 is fixedly installed on the side wall of the second fixing plate 26. A support column 28 is fixedly installed inside the support block 27, and a roller 20 is rotatably installed on the outer wall of the support column 28.
[0030] It should be noted that: this makes the support of the roller 20 more stable. The stable support can ensure that the roller 20 will not shake or shift due to uneven force during rotation, thus ensuring the stable operation of the conveyor belt 6.
[0031] Refer to Figure 5 , a flexible vibration box 10 is fixedly installed on one side of the top of the base 1 away from the operation table 2. A flexible vibration plate 23 is provided on the top of the flexible vibration box 10. A vibration device is installed inside the flexible vibration box 10. A box door 21 is provided on the side of the flexible vibration box 10 away from the operation table 2, and a handle 22 is fixedly installed on the surface of the box door 21.
[0032] It should be noted that: a box door 21 is provided on the side of the flexible vibration box 10 away from the operation table 2 and is equipped with a handle 22, enabling users to conveniently open the box door 21 for maintenance and repair work. When the vibration device needs to be repaired or replaced, these operations can be quickly completed, reducing the downtime and improving the availability of the equipment.
[0033] Refer to Figure 1 , a wiring block 13 is fixedly installed at the bottom end of the side wall of the base 1 away from the flexible vibration box 10, and one end of the wiring block 13 away from the base 1 is fixedly connected to an electric wire 30.
[0034] It should be noted that: As an intermediary for electrical connection, the wiring block 13 is fixedly installed on the base 1 to ensure the stability and safety of the connection. Electrical connection through the dedicated wiring block 13 can reduce potential safety hazards that may be brought about by directly connecting the wire 30 to the base 1 or other components.
[0035] Refer to Figure 1 , a window 4 is provided on the outer wall of the U-shaped support plate 3, a touch screen is installed inside the window 4, and a feeding bucket 5 is fixedly installed on the top of the U-shaped support plate 3.
[0036] It should be noted that: Users can input instructions, adjust parameters, or view the device status through the touch screen, thereby achieving precise control and monitoring of the device. This human-machine interaction method not only improves work efficiency but also reduces the operation difficulty and the risk of misoperation.
[0037] Working principle: Start the motor, and the motor drives the cylindrical pin 14 to slide within the sliding groove 17 of the grooved pulley 16, realizing an intermittent motion, which can control the rotation speed of the roller 18 and the conveyor belt 6 thereon, and further control the movement rhythm of the material tray on the conveyor belt 6. When the cylindrical pin 14 moves along the sliding groove 17 until it moves out of the sliding groove 17, the roller 18 will temporarily stop rotating, enabling the material tray to stay on the conveyor belt 6 for a period of time. The cylindrical pin 14 continues to rotate and enters another sliding groove 17, driving the roller 18 to continue rotating, and the material tray can be intermittently conveyed to the flexible vibrating plate 23 through the conveyor belt 6. When the material tray enters the top of the flexible vibrating plate 23, the telescopic block 29 starts to extend downward, and the telescopic arm 19 moves downward until the telescopic arm 19 touches the top of the flexible vibrating box 10. The telescopic arm 19 is indented under the external extrusion, so that the abrasive film 9 on the outer wall of the telescopic arm 19 can closely fit on the top of the material tray. At this time, the LED lamp 24 at the bottom of the clamping plate 8 lights up, and the scanning device inside the telescopic block 29 starts to work. The abrasive layer on the surface of the abrasive film 9 can reduce the reflection of light, enabling the scanning device to accurately identify the integrity of the parts. During the entire vibration process, the fitting of the abrasive film 9 enables the material to stay more stably in the material tray, preventing the material from being vibrated out of the vibrating tray during the vibration process and improving the production efficiency.
Claims
1. A flexible vibrating disk feeding and detecting carrier tape, comprising a base (1), characterized in that, On the top side end of the base (1), a support plate (7) is fixedly installed. At one end of the support plate (7) away from the base (1), a telescopic block (29) is fixedly installed. Inside the telescopic block (29), a scanning device is fixedly installed. On the bottom outer wall of the telescopic block (29), a clamping plate (8) is fixedly installed. On the surface of the clamping plate (8), a scanning opening (25) is provided. At the bottom of the clamping plate (8), a plurality of LED lights (24) are fixedly installed. At both ends of the clamping plate (8), telescopic arms (19) are fixedly installed. On the outer wall of the telescopic arms (19), a frosted film (9) is installed.
2. The flexible vibrating disk feeding and detecting carrier tape according to claim 1, wherein On one side of the top of the base (1) away from the support plate (7), an operating table (2) is fixedly installed. On the top of the operating table (2), a U-shaped support plate (3) is fixedly installed. Inside the inner wall of the U-shaped support plate (3), a fixed column (15) is fixedly installed. On the side end of the fixed column (15), a first fixing plate (12) is rotatably installed. On the outer wall of the fixed column (15), a roller (18) is rotatably installed. On both sides of the roller (18), fixed disks (11) are fixedly installed. On the side of the fixed disk (11) close to the U-shaped support plate (3), a grooved pulley (16) is fixedly installed. On the outer wall of the grooved pulley (16), a sliding groove (17) is provided. On the side of the U-shaped support plate (3) close to the fixed column (15), a wiring block (13) is fixedly installed. On the driving end of the wiring block (13), a cylindrical pin (14) is fixedly installed. The cylindrical pin (14) and the grooved pulley (16) are on the same horizontal plane.
3. The flexible vibrating bowl feeding and detecting carrier tape according to claim 2, wherein, On the outer wall of the roller (18), a conveyor belt (6) is installed. On the inner wall of the side of the conveyor belt (6) away from the roller (18), it is rotatably connected to the outer wall of a roller (20).
4. The flexible vibrating disk feeding and detecting carrier tape according to claim 3, wherein, The material of the conveyor belt (6) is rubber, and anti-slip patterns are integrally formed on the outer wall of the conveyor belt (6).
5. The flexible vibrating disk feeding and detecting carrier tape according to claim 1, wherein On one side of the top of the base (1) close to the flexible vibration box (10), a second fixing plate (26) is fixedly installed. On the side wall of the second fixing plate (26), a support block (27) is fixedly installed. Inside the support block (27), a support column (28) is fixedly installed. On the outer wall of the support column (28), a roller (20) is rotatably installed.
6. The flexible vibrating disk feeding and detecting carrier tape according to claim 1, wherein On one side of the top of the base (1) away from the operating table (2), a flexible vibration box (10) is fixedly installed. On the top of the flexible vibration box (10), a flexible vibration plate (23) is provided. Inside the flexible vibration box (10), a vibration device is installed. On the side of the flexible vibration box (10) away from the operating table (2), a box door (21) is provided. On the surface of the box door (21), a handle (22) is fixedly installed.
7. The flexible vibrating disk feeding and detecting carrier tape according to claim 1, characterized in that, On the bottom end of the side wall of the base (1) away from the flexible vibration box (10), a wiring block (13) is fixedly installed. At the end of the wiring block (13) away from the base (1), an electric wire (30) is fixedly connected.
8. The flexible vibrating disk feeding and detecting carrier tape according to claim 2, wherein, On the outer wall of the U-shaped support plate (3), a window (4) is provided. Inside the window (4), a touch screen is installed. On the top of the U-shaped support plate (3), a feeding bucket (5) is fixedly installed.