Tunnel bottom crushing and slag removing machine

Abstract

The utility model discloses a tunnel bottom crushing and slag removing machine, which relates to the technical field of tunnel slag removing and comprises a crushing component and a conveying component, and a lifting component is arranged on one side of the conveying component. The lifting assembly comprises a lifting box, a feeding conveying belt is rotationally arranged on the inner side of the lifting box, a plurality of feeding hoppers are hinged to the surface of the feeding conveying belt in an array mode, a feeding motor is fixedly connected to one end of the lifting box, the output end of the feeding motor is in transmission connection with the feeding conveying belt, and a discharging port is formed in one end of the lifting box. A discharging assembly is arranged on the inner side of the discharging opening. Through the arrangement of the lifting assembly, the crushing effect can effectively crush large soil residues into fine chippings, so that the lifting and transporting effect is improved, the situation that the conveying efficiency is affected by blockage is avoided, manpower and material resources needed for removing the residues are effectively reduced, and the efficiency of removing the residues in the tunnel is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of tunnel slag cleaning, in particular to a tunnel bottom crushing and slag cleaning machine. Background Technique

[0002] A TBM (Tunnel Boring Machine) is an efficient mechanical equipment for tunnel construction and is widely used in tunnel boring in fields such as subways, hydropower stations, highways, and railways. A large amount of muck is generated during the tunneling process of the TBM, and this muck needs to be cleaned in a timely manner to ensure the smooth progress and construction safety of the construction. During the tunneling process of the TBM, the muck enters the conveying system at the bottom of the tunnel through the cutter head and shield of the tunneling machine. The conveying system usually includes a belt conveyor or a screw conveyor to convey the muck from the bottom of the tunnel to the outside of the tunnel. Outside the tunnel, the muck can be further processed or directly used for landfill.

[0003] After the muck is conveyed out of the tunnel, the bottom of the tunnel needs to be cleaned to ensure the flatness and safety of the tunnel. The cleaning work is usually completed manually or mechanically, using equipment such as high-pressure water guns, pneumatic tools, or mechanical brushes. The working environment of manual operation is poor and the efficiency is low. It is rather laborious to transport the muck out of the tunnel, requiring a large amount of manpower and material resources, resulting in the inability to further improve the efficiency of tunnel construction.

[0004] Based on this, a tunnel bottom crushing and slag cleaning machine is now provided, which can eliminate the drawbacks of existing devices. Content of the Utility Model

[0005] The purpose of the utility model is to provide a tunnel bottom crushing and slag cleaning machine to solve the problems in the background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A tunnel bottom crushing and slag cleaning machine includes a crushing component and a conveying component, and a lifting component is arranged on one side of the conveying component;

[0008] The lifting component includes a lifting box, a feeding conveyor belt is rotatably arranged inside the lifting box, a number of feeding hoppers are arrayed and hinged on the surface of the feeding conveyor belt, one end of the lifting box is fixedly connected with a feeding motor, the output end of the feeding motor is in transmission connection with the feeding conveyor belt, an outlet is opened at one end of the lifting box, and a feeding component is arranged inside the outlet.

[0009] Based on the above technical solutions, the utility model also provides the following optional technical solutions:

[0010] In an alternative solution: The blanking component includes a blanking plate, which is rotatably connected to one end of the lifting box close to the discharge port. One side of the lower end of the blanking plate is fixedly connected with a plurality of springs, and the other ends of the springs are fixedly connected to one end of the adjacent lifting box.

[0011] In an alternative solution: The upper end of the feeding hopper is provided with an inclined surface.

[0012] In an alternative solution: The crushing component includes a crushing box, the lower end of the crushing box is fixedly connected with a crushing blanking port, the upper end of the crushing box is fixedly connected with a crushing feeding port, a crushing knife group is arranged inside the crushing box, and one side of the crushing box is fixedly connected with a crushing motor. The output end of the crushing motor is in transmission connection with one end of the crushing knife group.

[0013] In an alternative solution: The crushing feeding port is provided with a wide mouth.

[0014] In an alternative solution: The crushing knife group is composed of a plurality of annular crushing knives arranged in a crosswise combination.

[0015] In an alternative solution: The conveying component includes a conveying pipe. One end of the upper surface of the conveying pipe is fixedly connected with the lower end of the crushing blanking port, the other end of the conveying pipe is fixedly connected with one side of the lower end of the lifting box, a spiral feeder is rotatably arranged inside the conveying pipe, and a conveying motor is fixedly connected to the end of the conveying pipe away from the lifting box.

[0016] In an alternative solution: The output end of the conveying motor penetrates through the conveying pipe and is fixedly connected with one end of a rotating rod and is in transmission connection with the spiral feeder through the rotating rod.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0018] 1. By setting the lifting component, the present utility model can directly transport muck and the like in the tunnel to the ground, thereby achieving the effect of rapid muck transportation. At the same time, the added crushing effect can effectively crush large pieces of muck into small debris, thereby improving the lifting and transportation effect, avoiding blockage and affecting the conveying efficiency, effectively reducing the manpower and material resources required for muck clearing, and improving the efficiency of tunnel muck clearing.

[0019] 2. By setting the conveying component, the present utility model can evenly transport the crushed muck into the lifting box at a constant speed, thereby making the material receiving of the feeding hopper more uniform, effectively improving the muck conveying efficiency, reducing the occurrence of blockage, and thus improving the overall tunnel muck clearing efficiency. Description of the Drawings

[0020] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0021] Figure 2 This is a schematic diagram of the internal structure of the lifting component of the present utility model.

[0022] Figure 3 This is a schematic diagram of the internal structure of the conveying component of the present utility model.

[0023] Figure 4 This is a schematic diagram of the internal structure of the crushing component of the present utility model.

[0024] Annotation of reference numerals in the drawings: 1, crushing box; 2, conveying pipe; 3, conveying motor; 4, lifting box; 5, discharge port; 6, feeding motor; 7, feeding hopper; 8, feeding conveyor belt; 9, blanking plate; 10, spring; 11, rotating rod; 12, screw feeder; 13, crushing blanking port; 14, crushing feeding port; 15, crushing motor; 16, crushing cutter group. Specific embodiments

[0025] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0026] In one embodiment, as Figures 1-4 shown, a tunnel bottom crushing and slag cleaning machine includes a crushing component and a conveying component, and a lifting component is arranged on one side of the conveying component;

[0027] The lifting component includes a lifting box 4, a feeding conveyor belt 8 is rotatably arranged inside the lifting box 4, a plurality of feeding hoppers 7 are arrayed and hinged on the surface of the feeding conveyor belt 8, one end of the lifting box 4 is fixedly connected with a feeding motor 6, the output end of the feeding motor 6 is in transmission connection with the feeding conveyor belt 8, and a discharge port 5 is opened at one end of the lifting box 4, and a blanking component is arranged inside the discharge port 5;

[0028] In this embodiment, the soil slag will be placed inside the crushing component by the staff for crushing, and then conveyed to the lifting component on one side through the conveying component, received by the continuously rotating feeding hoppers 7 and then transferred to the ground to complete the slag cleaning work at the bottom of the tunnel;

[0029] In one embodiment, as Figure 2As shown in the figure, the blanking assembly includes a blanking plate 9, which is rotatably connected to one end of the lifting box 4 near the discharge port 5. One side of the lower end of the blanking plate 9 is fixedly connected with a plurality of springs 10, and the other end of the springs 10 is fixedly connected with one end of the adjacent lifting box 4. When the feed hopper 7 at the top is lowered along the rotation of the feed conveyor belt 8 to the other end of the lifting box 4, the soil and slag inside the feed hopper 7 will fall, and then fall above the inclined blanking plate 9 and fall from the discharge port 5 along the blanking plate 9. The feed hopper 7 continues to move downward, and then squeezes the blanking plate 9 from one side of the upper end of the blanking plate 9, expanding the gap between the upper end of the blanking plate 9 and the inner side of the lifting box 4 to facilitate its own passage. After the feed hopper 7 completely passes through, the blanking plate 9 is rebounded to its original position by the rebound of the spring 10 to continue receiving the soil and slag dropped by the next feed hopper 7.

[0030] In one embodiment, as Figure 2 shown, the upper end of the feed hopper 7 is provided with an inclined surface to facilitate passing through the gap between the upper end of the blanking plate 9 and the inner side of the lifting box 4.

[0031] In one embodiment, as Figure 4 shown, the crushing assembly includes a crushing box 1, the lower end of the crushing box 1 is fixedly connected with a crushing blanking port 13, the upper end of the crushing box 1 is fixedly connected with a crushing feed port 14, a crushing knife group 16 is arranged inside the crushing box 1, one side of the crushing box 1 is fixedly connected with a crushing motor 15, and the output end of the crushing motor 15 is in transmission connection with one end of the crushing knife group 16. After the soil and slag fall into the crushing box 1, they will be crushed by the rotating crushing knife group 16 while falling to the bottom of the crushing blanking port 13 for easy transportation.

[0032] In one embodiment, as Figure 4 shown, the crushing feed port 14 is provided with a wide mouth to facilitate receiving soil and slag.

[0033] In one embodiment, as Figure 4 shown, the crushing knife group 16 is composed of a plurality of annular crushing knives arranged in a crosswise combination for easy crushing.

[0034] In one embodiment, as Figure 3 shown, the conveying assembly includes a conveying pipe 2. One upper surface of one end of the conveying pipe 2 is fixedly connected with the lower end of the crushing blanking port 13, the other end of the conveying pipe 2 is fixedly connected with one side of the lower end of the lifting box 4, a spiral feeder 12 is rotatably arranged inside the conveying pipe 2, and a conveying motor 3 is fixedly connected to the end of the conveying pipe 2 far away from the lifting box 4. The soil and slag at the bottom of the crushing blanking port 13 will directly fall into one end of the conveying pipe 2. The conveying motor 3 is started to drive the rotating rod 11 and the spiral feeder 12 to rotate, and the dropped soil and slag are evenly transported into the lifting box 4.

[0035] In one embodiment, as Figure 3 shown, the output end of the conveying motor 3 penetrates through the conveying pipe 2 and is fixedly connected to one end of the rotating rod 11 and is drivingly connected to the screw feeder 12 through the rotating rod 11.

[0036] The above embodiment discloses a tunnel bottom crushing and slag cleaning machine. After the soil slag falls into the crushing box 1, it will be crushed by the rotating crushing knife group 16 while falling to the bottom of the crushing discharge opening 13. The soil slag at the bottom of the crushing discharge opening 13 will directly fall to one end inside the conveying pipe 2. The conveying motor 3 starts to drive the rotating rod 11 and the screw feeder 12 to rotate, and uniformly transports the fallen soil slag into the lifting box 4. It is received by the continuously rotating feeding hopper 7 and then transferred to the ground. When the feeding hopper 7 at the top is descending along the rotation of the feeding conveyor belt 8 to the other end of the lifting box 4, the soil slag inside the feeding hopper 7 will fall at this time, and then fall above the inclined feeding plate 9 and fall from the discharge port 5 along the feeding plate 9. The feeding hopper 7 continues to move downward. Through the inclined surface setting of the feeding hopper 7, it squeezes the feeding plate 9 from one side of the upper end of the feeding plate 9, enlarging the gap between the upper end of the feeding plate 9 and the inner side of the lifting box 4 to facilitate its own passage. After the feeding hopper 7 completely passes, the feeding plate 9 is rebounded to its original position by the rebound of the spring 10 to continue receiving the soil slag dropped by the next feeding hopper 7.

[0037] The above is only the specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application can easily think of changes or substitutions, which should all be covered within the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims

1. A tunnel bottom crushing and slag cleaning machine, comprising a crushing component and a conveying component, and a lifting component is arranged on one side of the conveying component; It is characterized in that The lifting component includes a lifting box (4), a feeding conveyor belt (8) is rotatably arranged inside the lifting box (4), a plurality of feeding hoppers (7) are hinged in an array on the surface of the feeding conveyor belt (8), one end of the lifting box (4) is fixedly connected with a feeding motor (6), the output end of the feeding motor (6) is in transmission connection with the feeding conveyor belt (8), an outlet (5) is opened at one end of the lifting box (4), and a blanking component is arranged inside the outlet (5).

2. The bottom-breaking slag cleaning machine for tunnels according to claim 1, characterized in that, The blanking component includes a blanking plate (9), the blanking plate (9) is rotatably connected to one end of the lifting box (4) close to the outlet (5), a plurality of springs (10) are fixedly connected to one side of the lower end of the blanking plate (9), and the other ends of the springs (10) are fixedly connected to one end of the adjacent lifting box (4).

3. The bottom-breaking slag cleaning machine for tunnels according to claim 1, characterized in that, The upper end of the feeding hopper (7) is arranged as an inclined surface.

4. The bottom-breaking slag cleaner for tunnels according to claim 1, characterized in that, The crushing component includes a crushing box (1), a crushing blanking port (13) is fixedly connected to the lower end of the crushing box (1), a crushing feeding port (14) is fixedly connected to the upper end of the crushing box (1), a crushing knife group (16) is arranged inside the crushing box (1), a crushing motor (15) is fixedly connected to one side of the crushing box (1), and the output end of the crushing motor (15) is in transmission connection with one end of the crushing knife group (16).

5. The bottom-breaking slag cleaner for tunnels according to claim 4, characterized in that The crushing feeding port (14) is arranged as a wide mouth.

6. The bottom-breaking slag cleaning machine for tunnels according to claim 4, wherein, The crushing knife group (16) is formed by cross-arranging and combining a plurality of annular crushing knives.

7. The bottom-breaking slag cleaner for tunnels according to claim 1, characterized in that, The conveying component includes a conveying pipe (2), one end of the upper surface of the conveying pipe (2) is fixedly connected to the lower end of the crushing blanking port (13), the other end of the conveying pipe (2) is fixedly connected to one side of the lower end of the lifting box (4), a spiral feeder (12) is rotatably arranged inside the conveying pipe (2), and a conveying motor (3) is fixedly connected to the end of the conveying pipe (2) far away from the lifting box (4).

8. The bottom-breaking slag cleaning machine for tunnels according to claim 7, wherein The output end of the conveying motor (3) penetrates through the conveying pipe (2) and is fixedly connected to one end of a rotating rod (11), and is in transmission connection with the spiral feeder (12) through the rotating rod (11).

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