Modularized stacking conveying unit device
Through the interlaced splicing design of the modular stacked conveyor unit device, the problem of easy damage to the conveyor device under high load is solved, flexibility and scalability are achieved, the demand for conveyor belt load and drive device is reduced, and the reliability and uniformity of transmission are improved.
Patent Information
- Application Number
- CN202421647204.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing stacked conveyor devices are prone to wear and tear under long-term high load use, and the conveyor belt and related transmission structures are easily damaged, and it is difficult to expand and maintain.
The modular stacked conveyor unit device is adopted, and through the staggered splicing conveyor belt design, each layer of conveyor belt is in opposite incline, and materials are conveyed by gravity, reducing the load of the conveyor belt and expanding the conveyor solution through an interleaved splicing arrangement.
It improves the flexibility and scalability of the conveyor device, reduces the burden on the conveyor belt and drive device, reduces the fault and maintenance requirements, and ensures the uniformity and reliability of the conveying materials.
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Figure CN223149612U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveying devices, and more specifically, to a modular stacked conveying unit device. Background Art
[0002] The stacked aquaculture industry is a modern aquaculture method aimed at maximizing aquaculture efficiency by making the most of limited land area. The main feature of this field is multi-layer aquaculture in a limited space to increase aquaculture density and output. In the stacked aquaculture industry, the conveying device is a key technology used to convey residues, larvae, or products between different layers. These conveying devices can be automated mechanical devices or other forms of technical equipment, aiming to efficiently, quickly, and accurately convey animals or products from one layer to another to facilitate operations such as management, breeding, feeding, inspection, and harvesting during the aquaculture process.
[0003] In the existing stacked conveying system, in order to maximize aquaculture efficiency in a limited space, the conveying device is often designed to be long enough, so the belt length of each layer of the conveyor belt is relatively large. The conveyor belt needs to bear a great deal of material pressure and driving tension, and the structures of the conveyor belt and related driving devices are extremely prone to wear under long-term high-load use. Summary of the Utility Model
[0004] In order to overcome the problems and defects in the prior art, the utility model provides a modular stacked conveying unit device to solve the problems raised in the above background art.
[0005] To achieve the above object, the utility model provides the following technical solution: A modular stacked conveying unit device includes at least two support structures and a plurality of conveying components. The plurality of conveying components are sequentially arranged in a staggered and inclined manner to form a plurality of layers distributed between the support structures;
[0006] The inclination directions of two adjacent conveying components are opposite.
[0007] Preferably, the at least two support structures include a first support column and a second support column. The plurality of layers of conveying components include a first conveying unit and a second conveying unit. The first conveying unit and the second conveying unit are distributed between the first support column and the second support column and are located in upper and lower layers. The first conveying unit is inclined with respect to the horizontal line, and the second conveying unit is also inclined with respect to the horizontal line. The inclination angles of the first conveying unit, the second conveying unit with respect to the horizontal line are the same and the inclination directions are opposite.
[0008] Preferably, a first long fixing frame and a first short fixing frame are fixedly connected in sequence from top to bottom on one side of the first supporting column, and a second short fixing frame and a second long fixing frame are fixedly connected in sequence from top to bottom on one side of the second supporting column;
[0009] One end of the first short fixed frame and the first long fixed frame are fixedly connected to a mounting block, one end of the second short fixed frame and the second long fixed frame are fixedly connected to a fixing block, a driving motor is fixedly installed on the front side of the mounting block, a rotating shaft is provided at the output end of the driving motor and the rear side of the fixed block, a rotating roller is sleeved on the outer side of the rotating shaft, a first conveying unit is a first conveyor belt provided between the first long fixed frame and the second short fixed frame, and a second conveying unit is a second conveyor belt provided between the first short fixed frame and the second long fixed frame, and the number of the rotating roller, the first conveyor belt and the second conveyor belt are all set to be multiple.
[0010] Preferably, the first conveyor belt and the second conveyor belt are of equal length, the projection of the lower end of the first conveyor belt extends out of the same side end of the second conveyor belt, and the projection of the higher end of the first conveyor belt falls on the second conveyor belt.
[0011] Preferably, the number of the rotating shafts is set to be multiple, and the output end of the driving motor is fixedly connected to the rotating shaft.
[0012] Preferably, the fixed block is rotatably connected to the rotating shaft, and the rotating shaft is fixedly connected to the rotating roller shaft.
[0013] Preferably, the first conveyor belt is arranged outside two rotating rollers, and the two rotating rollers are connected by a first conveyor belt transmission.
[0014] Preferably, the second conveyor belt is arranged outside two rotating rollers, and the two rotating rollers are connected by a transmission connection via the second conveyor belt.
[0015] Preferably, the inclination angles of the plurality of first conveyor belts are the same, the inclination angles of the plurality of second conveyor belts are the same, and the plurality of first conveyor belts are translated sequentially along the higher end direction of the first conveyor belts.
[0016] Preferably, a plurality of the second conveyor belts are translated sequentially along the lower end direction of the second conveyor belts.
[0017] Preferably, the plurality of first support columns and the plurality of second support columns are connected in pairs by bolts.
[0018] Preferably, protective frame plates are welded to the tops and bottoms of the first and second support columns.
[0019] Preferably, the lengths of the plurality of first conveyor belts and second conveyor belts are the same, and the plurality of first conveyor belts are sequentially translated along the higher end direction, and the plurality of second conveyor belts are sequentially translated along the lower end direction.
[0020] Technical effects and advantages of the present utility model:
[0021] 1. By introducing the same angle between the first conveyor belt and the horizontal line, and introducing the same angle between the second conveyor belt and the horizontal line, that is, the vertical projection of the transmission driving transposition at the higher end of the conveyor belt falls on the adjacent next conveyor belt along the transmission direction. The running directions of each layer of conveyor belts are the same and always rotate towards a higher direction and rely on gravity to fall on the adjacent next conveyor belt. Therefore, the transfer of the conveyed object can be realized through the staggered splicing arrangement design between the transfer units, so that the transfer units can be arranged in a staggered manner. At the same time, the conveyed object will not generate reverse displacement on the conveyor belt, ensuring the integrity of the conveying route of the conveyed object after the splicing of multiple transmission units. At the same time, the load of the conveyor belt can be reduced and the power of the transmission driving device can be reduced. The transfer units can be expanded into different-scale transfer schemes through the staggered splicing arrangement method, decomposing the traditional transfer device into independent modules or units, and can be independently assembled, connected and replaced, improving the flexibility, scalability and customizability of the transfer device. When the conveyed object is transferred between different transfer units, it will be flipped due to the influence of gravity, making the conveyed objects such as feed more uniform, and the conveyed objects such as residues will reduce decay or the growth of bacteria due to ventilation;
[0022] 2. The modular transfer device can provide a more reliable transportation capacity, reduce the specification requirements and costs of the conveyor belt and related transmission driving device structures, reduce errors and failures, and at the same time can more conveniently achieve rapid installation, maintenance and replacement, improving the use effect of the conveyed materials in the actual production process. Description of the drawings
[0023] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0024] Figure 2 It is a schematic three-dimensional structure diagram of the first conveyor belt and the second conveyor belt of the present utility model.
[0025] Figure 3 For the present utility model Figure 2 Bottom view structure schematic diagram.
[0026] Figure 4 It is a schematic diagram of the structure at the connection of two first support columns of the present utility model.
[0027] Figure 5 For the present utility model Figure 3 Enlarged structure schematic diagram at position A in
[0028] Figure 6 This is the schematic diagram of the overall structure of Embodiment 2 of the present utility model.
[0029] The reference numerals are: 1, the first support column; 2, the second support column; 3, the first short fixing bracket; 4, the first long fixing bracket; 5, the second short fixing bracket; 6, the second long fixing bracket; 7, the mounting block; 8, the fixing block; 9, the driving motor; 10, the rotating shaft; 11, the rotating roller shaft; 12, the first conveyor belt; 13, the second conveyor belt; 14, the protective frame plate. Detailed implementation manners
[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0031] Embodiment 1:
[0032] A modular stacked conveying unit device includes at least two support structures and several layers of conveying components, and several layers of conveying components are sequentially and obliquely and neatly distributed between the two support structures;
[0033] The inclination directions of the conveying components of adjacent layers are opposite.
[0034] At least two support structures include the first support column 1 and the second support column 2, and several layers of conveying components include a first conveying unit and a second conveying unit. The first conveying unit and the second conveying unit are distributed between the first support column 1 and the second support column 2 and are located in the upper and lower layers. The first conveying unit is inclined with respect to the horizontal line, and the second conveying unit is also inclined with respect to the horizontal line. The inclination angles of the first conveying unit, the second conveying unit with respect to the horizontal line are the same and the inclination directions are opposite.
[0035] In this embodiment, the first conveying unit is the first conveyor belt 12, and the second conveying unit is the second conveyor belt 13.
[0036] As Figure 1 、 Figure 2 shown, the specific operation process is: As Figure 1As shown, the first conveyor belt 12 is driven to carry the conveyed object and move along the specified conveying route. There is an angle θ between the first conveyor belt 12 and the horizontal line. For the second conveyor belt 13 on the next layer of the above-mentioned first conveyor belt 12 in the modular conveying unit device, its length is the same as that of the first conveyor belt 12, and the angle with the horizontal line is -θ (indicating different inclination directions), and the second conveyor belt 13 is slightly translated along the lower end direction, so that the vertical projection of the higher end on the first conveyor belt 12 can fall on the second conveyor belt 13. And so on for each subsequent lower layer, that is, the vertical downward replication of the first conveyor belt 12 and the second conveyor belt 13 alternately. The first support column 1 and the second support column 2 fix the position of the modular stacked conveying unit device and the directions of the first conveyor belt 12 and the second conveyor belt 13, which can be adjusted according to specific needs.
[0037] In addition, the angle θ is not greater than 5°, and the angle θ needs to be small enough so that the conveyed object will not produce a reverse displacement on the conveyor belt 2 under the action of the conveying drive device 1. When the conveyor belt makes an angle θ with the horizontal line, the conveyor belt rotates clockwise; when the conveyor belt makes an angle -θ with the horizontal line, the conveyor belt rotates counterclockwise. The running directions of the conveyor belts on each layer are the same and always rotate towards a higher direction and fall on the adjacent next conveyor belt by gravity. Therefore, the conveyed object can be transferred through the staggered splicing arrangement design between the conveying units.
[0038] As Figure 1 and Figure 2 shown, disassembling the existing whole-layer conveyor belt conveying scheme into a way of staggered splicing of multiple conveyor belts can achieve the same material conveying route. By modularly decomposing the existing stacked conveying scheme, the required bearing capacity of the conveyor belts in each conveying unit can be further reduced, and the power requirement for the conveying drive device is also lower. In addition, the staggered splicing arrangement design makes the conveying scheme have better scalability.
[0039] In addition, the lengths of the first conveyor belt 12 and the second conveyor belt 13 are equal. The projection of the lower end of the first conveyor belt 12 extends out of the same-side end of the second conveyor belt 13, and the projection of the higher end of the first conveyor belt 12 falls on the second conveyor belt 13. The purpose of this setting is to ensure that if there is no other design behind after the conveyed goods are conveyed on the first conveyor belt 12, they can directly fall from the end of the first conveyor belt 12 onto the second conveyor belt 13, ensuring the reliability of the transmission.
[0040] Embodiment 2:
[0041] This embodiment is similar to the embodiment 1, except that a modular stacking conveying unit device comprises a first support column 1 and a second support column 2, a first long fixing frame 4 and a first short fixing frame 3 are fixedly connected to one side of the first support column 1 in sequence from top to bottom, and a second short fixing frame 5 and a second long fixing frame 6 are fixedly connected to one side of the second support column 2 in sequence from top to bottom;
[0042] The first short fixed frame 3 and the first long fixed frame 4 are both fixedly connected to a mounting block 7 at one end, the second short fixed frame 5 and the second long fixed frame 6 are both fixedly connected to a fixing block 8 at one end, a driving motor 9 is fixedly installed on the front side of the mounting block 7, a rotating shaft 10 is provided at the output end of the driving motor 9 and the rear side of the fixing block 8, a rotating roller 11 is sleeved on the outer side of the rotating shaft 10, a first conveyor belt 12 is provided between the first long fixed frame 4 and the second short fixed frame 5, a second conveyor belt 13 is provided between the first short fixed frame 3 and the second long fixed frame 6, and the number of the rotating roller 11, the first conveyor belt 12 and the second conveyor belt 13 are all set to be multiple.
[0043] As attached Figures 1-5 As shown, the number of rotating shafts 10 is set to be multiple, the output end of the driving motor 9 is fixedly connected to the rotating shaft 10, the fixed block 8 is rotatably connected to the rotating shaft 10, and the rotating shaft 10 is fixedly connected to the rotating roller shaft 11, so that the rotating shaft 10 and the rotating roller shaft 11 can be rotated by the driving motor 9, thereby facilitating driving the first conveyor belt 12 and the second conveyor belt 13 to move.
[0044] As attached Figures 1-5 As shown, the first conveyor belt 12 is arranged on the outside of two rotating rollers 11, and the two rotating rollers 11 are connected to each other through the first conveyor belt 12. The second conveyor belt 13 is arranged on the outside of two rotating rollers 11, and the two rotating rollers 11 are connected to each other through the second conveyor belt 13, so that the rotating roller 11 drives the first conveyor belt 12 and the second conveyor belt 13 to move for transmission.
[0045] As attached Figures 1-5 As shown, the inclination angles of the multiple first conveyor belts 12 and the multiple second conveyor belts 13 are the same, the lengths of the multiple first conveyor belts 12 and the second conveyor belts 13 are the same, and the multiple first conveyor belts 12 are translated in sequence along the higher end direction, and the multiple second conveyor belts 13 are translated in sequence along the lower end direction, which facilitates the transmission of materials, reduces the load on the conveyor belts and reduces the power of the conveying drive device.
[0046] As attached Figure 1 As shown, the plurality of first support columns 1 and the plurality of second support columns 2 are connected in pairs by bolts, so as to improve the fixing effect of the overall device and facilitate disassembly.
[0047] As attached Figure 1As shown in the figure, protective frame plates 14 are welded to the tops and bottoms of multiple first support columns 1 and second support columns 2, facilitating the protection of the top and bottom of the device.
[0048] In this embodiment, multiple first conveyor belts 12 are slightly translated along the lower end direction, so that the vertical projection of the higher end on the first conveyor belt 12 can fall on the adjacent next first conveyor belt 12. The running directions of each layer of the first conveyor belts 12 are the same and always rotate towards the lower direction and rely on gravity to fall on the adjacent next first conveyor belt 12.
[0049] During use: Materials such as feed or eggs and larvae during the breeding process are transported through the first conveyor belt 12. By starting the drive motor 9 installed on the front side of the mounting block 7, the drive motor 9 drives the rotating shaft 10 to rotate. At the same time, since the rotating shaft 10 is rotatably connected to the fixed block 8, the rotation of the rotating shaft 10 drives the rotating roller shaft 11 to rotate. At the same time, since both the first conveyor belt 12 and the second conveyor belt 13 are drivingly connected to two of the rotating roller shafts 11, the first conveyor belt 12 and the second conveyor belt 13 rotate to convey materials, so that the materials on the first conveyor belt 12 are conveyed to the next first conveyor belt 12, and then conveyed to the third first conveyor belt 12. Subsequently, the materials fall onto the second conveyor belt 13 due to their own gravity, and the materials are sequentially conveyed to the next second conveyor belt 13 through the second conveyor belt 13. When conveyed to the third second conveyor belt 13, the materials fall onto the bottom first conveyor belt 12 again due to gravity. After the materials are sequentially conveyed through multiple groups of the first conveyor belts 12 and the second conveyor belts 13, the staggered conveyance of the materials is completed.
[0050] Embodiment 3:
[0051] A modular stacked conveyor unit device includes a first support column 1 and a second support column 2. A first long fixed frame 4 and a first short fixed frame 3 are fixedly connected to one side of the first support column 1 in sequence from top to bottom. A second short fixed frame 5 and a second long fixed frame 6 are fixedly connected to one side of the second support column 2 in sequence from top to bottom;
[0052] One end of each of the first short fixed frame 3 and the first long fixed frame 4 is fixedly connected to a mounting block 7. One end of each of the second short fixed frame 5 and the second long fixed frame 6 is fixedly connected to a fixed block 8. A drive motor 9 is fixedly installed on the front side of the mounting block 7. Rotating shafts 10 are provided at the output end of the drive motor 9 and the rear side of the fixed block 8. A rotating roller shaft 11 is sleeved outside the rotating shaft 10. A first conveyor belt 12 is provided between the first long fixed frame 4 and the second short fixed frame 5. A second conveyor belt 13 is provided between the first short fixed frame 3 and the second long fixed frame 6. The numbers of the rotating roller shafts 11, the first conveyor belt 12, and the second conveyor belt 13 are all set to be multiple.
[0053] As attached Figures 1-5As shown, the number of the rotating shafts 10 is set to be multiple. The output end of the driving motor 9 is fixedly connected to the rotating shaft 10. The fixed block 8 is rotatably connected to the rotating shaft 10. The rotating shaft 10 is fixedly connected to the rotating roller shaft 11, which facilitates the rotation of the rotating shaft 10 and the rotating roller shaft 11 by the driving motor 9, thereby facilitating the driving of the first conveyor belt 12 and the second conveyor belt 13 to move.
[0054] As shown in the Figures 2-6 attachment, the first conveyor belt 12 is arranged outside two of the rotating roller shafts 11. Two of the rotating roller shafts 11 are drivingly connected by the first conveyor belt 12. The second conveyor belt 13 is arranged outside two of the rotating roller shafts 11. Two of the rotating roller shafts 11 are drivingly connected by the second conveyor belt 13, which facilitates the driving of the first conveyor belt 12 and the second conveyor belt 13 to move for conveying.
[0055] As shown in the Figures 2-6 attachment, the inclination angles of multiple first conveyor belts 12 and multiple second conveyor belts 13 are the same. The lengths of multiple first conveyor belts 12 and second conveyor belts 13 are the same. Multiple first conveyor belts 12 are translated in sequence along the higher end direction, and multiple second conveyor belts 13 are translated in sequence along the lower end direction, which facilitates the conveying of materials, reduces the conveyor belt load and reduces the power of the conveying drive device.
[0056] As shown in the Figure 6 attachment, multiple first support columns 1 and multiple second support columns 2 are bolted to each other, which improves the fixing effect of the overall device and is convenient for disassembly at the same time.
[0057] As shown in the Figure 6 attachment, protective frame plates 14 are welded to the tops and bottoms of multiple first support columns 1 and second support columns 2, which facilitates the protection of the top and bottom of the device.
[0058] In this embodiment, the running directions of each layer of the first conveyor belt 12 are the same and always rotate towards a higher direction and rely on gravity to fall on the adjacent next first conveyor belt 12;
[0059] During the use process: rotate the first conveyor belt 12 and the second conveyor belt 13 to convey materials. The running directions of each layer of the first conveyor belt 12 are the same and always rotate towards a higher direction and rely on gravity to fall on the adjacent next first conveyor belt 12, and then conveyed to the third first conveyor belt 12. Subsequently, the materials fall onto the second conveyor belt 13 due to their own gravity. The materials are sequentially conveyed to the next second conveyor belt 13 through the second conveyor belt 13. When conveyed to the third second conveyor belt 13, the materials fall onto the first conveyor belt 12 at the bottom again due to gravity. After the materials are sequentially conveyed through multiple groups of first conveyor belts 12 and second conveyor belts 13, the staggered conveying of the materials is completed.
[0060] Finally: The above embodiments are only illustrative of the principles and effects of the present utility model, and are not intended to limit the present utility model. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present utility model. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present utility model should still be covered by the claims of the present utility model.
Claims
1. A modular stacked transfer unit device, characterized in that, It comprises at least two supporting structures and a plurality of layers of conveying components, wherein the plurality of layers of conveying components are sequentially tilted and staggeredly distributed between the two supporting structures; The inclination directions of the conveying members of adjacent layers are opposite.
2. The modular stacked transfer unit device according to claim 1, wherein: The at least two supporting structures include a first supporting column (1) and a second supporting column (2); the plurality of layers of conveying components include a first conveying unit and a second conveying unit; the first conveying unit and the second conveying unit are distributed between the first supporting column (1) and the second supporting column (2) and are located at the upper and lower layers; the first conveying unit is arranged to be inclined relative to the horizontal line; the second conveying unit is also arranged to be inclined relative to the horizontal line; the first conveying unit and the second conveying unit are inclined relative to the horizontal line at the same angle and in opposite directions.
3. The modular stacked transfer unit device according to claim 2, characterized in that: A first long fixing frame (4) and a first short fixing frame (3) are fixedly connected in sequence from top to bottom on one side of the first supporting column (1), and a second short fixing frame (5) and a second long fixing frame (6) are fixedly connected in sequence from top to bottom on one side of the second supporting column (2); One end of the first short fixed frame (3) and the first long fixed frame (4) are fixedly connected to a mounting block (7); one end of the second short fixed frame (5) and the second long fixed frame (6) are fixedly connected to a fixing block (8); a driving motor (9) is fixedly installed on the front side of the mounting block (7); a rotating shaft (10) is provided at the output end of the driving motor (9) and the rear side of the fixing block (8); a rotating roller (11) is sleeved on the outer side of the rotating shaft (10); a first conveying unit is a first conveying belt (12) provided between the first long fixed frame (4) and the second short fixed frame (5); and a second conveying unit is a second conveying belt (13) provided between the first short fixed frame (3) and the second long fixed frame (6); and the number of the rotating roller (11), the first conveying belt (12) and the second conveying belt (13) is set to be multiple.
4. The modular stackable transfer unit device according to claim 3, characterized in that: The first conveyor belt (12) and the second conveyor belt (13) are of equal length, the projection of the lower end of the first conveyor belt (12) extends beyond the same side end of the second conveyor belt (13), and the projection of the higher end of the first conveyor belt (12) falls on the second conveyor belt (13).
5. The modular stacked transfer unit device according to claim 3, characterized in that: The number of the rotating shafts (10) is set to be multiple, and the output end of the driving motor (9) is fixedly connected to the rotating shaft (10).
6. The modular stacked transfer unit device according to claim 3, characterized in that: The fixed block (8) is rotatably connected to the rotating shaft (10), and the rotating shaft (10) is fixedly connected to the rotating roller shaft (11).
7. The modular stacked transfer unit device according to claim 3, wherein: The first conveyor belt (12) is arranged outside two rotating rollers (11), and the two rotating rollers (11) are connected to each other through the first conveyor belt (12); the second conveyor belt (13) is arranged outside two rotating rollers (11), and the two rotating rollers (11) are connected to each other through the second conveyor belt (13).
8. The modular stacked transfer unit device according to claim 3, wherein: The inclination angles of the plurality of first conveyor belts (12) are the same, the inclination angles of the plurality of second conveyor belts (13) are the same, and the plurality of first conveyor belts (12) are translated in sequence along the higher end direction of the first conveyor belt (12).
9. The modular stacked transfer unit device according to claim 3, characterized in that: A plurality of the second conveyor belts (13) are sequentially translated along the lower end direction of the second conveyor belt (13).
10. The modular stacked transfer unit device according to claim 9, wherein: A plurality of the first conveyor belts (12) are sequentially translated along the higher end direction, and a plurality of the second conveyor belts (13) are sequentially translated along the lower end direction.